System Configured to Pump Fuel
20170045022 ยท 2017-02-16
Assignee
Inventors
- Joshua Wayne Steffen (El Paso, IL, US)
- Sunil Bean (Peoria, IL, US)
- Cory Andrew BROWN (Peoria, IL, US)
- Robert Campion (Chillicothe, IL, US)
Cpc classification
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B2205/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/0047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel pump system configured to control a pressure pulse within a fuel system. The fuel pump system includes a conduit and a pump fluidly coupled to the conduit. The conduit has a conduit volume and is configured to contain fuel within. The pump includes a first pump stage in which the pump defines a maximum pump displacement and a second pump stage in which the pump defines a minimum pump displacement. The pump is configured to provide an output mass of fuel to the conduit when the pump transitions from the first pump stage to the second pump stage, causing pressure of the fuel within the conduit to pulse. The maximum pump displacement is set to a value defined by a ratio of the output mass of fuel per the conduit volume needed to maintain the pressure pulse in the conduit within a predetermined pressure pulse range.
Claims
1. A fuel system comprising: a conduit having a conduit volume, the conduit configured to contain a fuel at a first fuel pressure and a second fuel pressure that is different from the first fuel pressure; and a pump fluidly coupled to the conduit, the pump including a first pump stage in which the pump defines a maximum pump displacement and a second pump stage in which the pump defines a minimum pump displacement, the pump being configured to provide an output mass of fuel to the conduit when the pump transitions from the first pump stage to the second pump stage, wherein for each transition from the first pump stage to the second pump stage the fuel in the conduit transitions from the first fuel pressure to the second fuel pressure, wherein a difference between the first fuel pressure and the second fuel pressure defines a pressure pulse, wherein the maximum pump displacement is set to a value defined by a ratio of the output mass of fuel per the conduit volume needed to maintain the pressure pulse within a predetermined pressure pulse range.
2. The fuel system of claim 1, wherein the output mass of fuel per the conduit volume is greater than or equal to 0.9 g/L.
3. The fuel system of claim 2, wherein the output mass of fuel per the conduit volume is less than or equal to 3.6 g/L.
4. The fuel system of claim 1, wherein the conduit fluidly couples the pump to an engine.
5. The fuel system of claim 1, wherein the conduit volume is predetermined.
6. The fuel system of claim 1, wherein the pump includes a plurality of pumping elements, wherein each of the plurality of pumping elements has a maximum pump element displacement, wherein each of the maximum pump element displacements compose the maximum pump displacement.
7. The fuel system of claim 6, wherein the maximum pump displacement is less than 0.0455 L.
8. The fuel system of claim 1, wherein the fuel is liquefied natural gas.
9. The fuel system of claim 8, wherein the pump is a liquefied natural gas cryogenic pump.
10. The fuel system of claim 1, wherein a Redlich-Kwong-Soave equation of state is used to determine the output mass of fuel per the conduit volume by correlating the first fuel pressure and the second fuel pressure.
11. A fuel system comprising: an engine; a conduit having a conduit volume, the conduit fluidly coupled to the engine and configured to contain a fuel at a first fuel pressure and a second fuel pressure that is different from the first fuel pressure; and a pump fluidly coupled to the conduit, the pump including a first pump stage in which the pump defines a maximum pump displacement and a second pump stage in which the pump defines a minimum pump displacement, the pump being configured to provide an output mass of fuel to the conduit when the pump transitions from the first pump stage to the second pump stage, wherein for each transition from the first pump stage to the second pump stage the fuel in the conduit transitions from the first fuel pressure to the second fuel pressure, wherein a difference between the first fuel pressure and the second fuel pressure defines a pressure pulse, wherein the maximum pump displacement is set to a value defined by a ratio of the output mass of fuel per the conduit volume needed to maintain the pressure pulse within a predetermined pressure pulse range.
12. The fuel system of claim 11, further comprising an accumulator fluidly coupled between the engine and the pump.
13. The fuel system of claim 11, further comprising an engine injector coupled to an inlet of the engine, wherein the conduit is configured to fluidly couple the pump directly to the engine injector.
14. The fuel system of claim 11, wherein the conduit volume is substantially equivalent to an entire fuel volume between the pump and the engine.
15. The fuel system of claim 11, wherein the predetermined pressure pulse is based on a capability of the engine injector.
16. The fuel system of claim 11, further comprising a fuel tank fluidly coupled to the pump, wherein the pump is submerged within the fuel tank.
17. The fuel system of claim 11, wherein the pump is a liquefied natural gas cryogenic pump.
18. A machine comprising: an engine; and a fuel system fluidly coupled to the engine, the fuel system including: a conduit having a conduit volume, the conduit fluidly coupled to the engine and configured to contain a fuel at a first fuel pressure and a second fuel pressure that is different from the first fuel pressure; and a pump fluidly coupled to the conduit, the pump including a first pump stage in which the pump defines a maximum pump displacement and a second pump stage in which the pump defines a minimum pump displacement, the pump being configured to provide an output mass of fuel to the conduit when the pump transitions from the first pump stage to the second pump stage, wherein for each transition from the first pump stage to the second pump stage the fuel in the conduit transitions from the first fuel pressure to the second fuel pressure, wherein a difference between the first fuel pressure and the second fuel pressure defines a pressure pulse, wherein the maximum pump displacement is set to a value defined by a ratio of the output mass of fuel per the conduit volume needed to maintain the pressure pulse within a predetermined pressure pulse range.
19. The machine of claim 18, wherein the output mass of fuel per conduit volume is greater than or equal to 0.9 g/L, and wherein the output mass of fuel per conduit volume is less than or equal to 3.6 g/L.
20. The machine of claim 18, wherein the machine is a mining truck.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
DETAILED DESCRIPTION
[0014] The disclosure relates generally to a fuel system configured to pump fuel into an engine. The fuel system may include a fuel pump having a plurality of pumping elements, each of which is configured to pump a mass of fuel from a fuel reservoir into the engine via a fuel conduit. Each of the pumping elements includes a pump volume that is set to a value defined by a ratio of the output mass of fuel per a volume of the fuel conduit needed to achieve a predetermined pressure pulse of the fuel within the conduit.
[0015]
[0016] To facilitate control and coordination of the machine 100, the machine 100 may include a controller 118, such as an electronic controller, system computer, central processing unit, or other data storage and manipulation device known in the art. The controller 118 may be used to facilitate control and coordination of any methods or procedures described herein. Components of the controller 118 may include, for example, a processor, memory, and a display that may be housed in an operator control station 116, on the machine 100, located remotely, or any combination thereof. While the controller 118 is illustrated as a single unit, in other aspects the controller 118 may be distributed as a plurality of distinct but interoperating units, incorporated into another component, or located at different locations on or remote from the machine 100.
[0017]
[0018] The hydraulic fluid flow path 201 may include a hydraulic pump 202 coupled to the engine 110 via a drive shaft 204 or other suitable coupling element, a hydraulic fluid reservoir 206, or other components configured to facilitate hydraulic fluid flow. The hydraulic pump 202 receives hydraulic fluid from the hydraulic fluid reservoir 206 via a reservoir conduit 208. The hydraulic pump 202 may then deliver the hydraulic fluid to a fuel pump 300 via a pump conduit 212. A return conduit 216 provides fluid communication between the fuel pump 300 and the hydraulic reservoir 206.
[0019] When the hydraulic pump 202 delivers hydraulic fluid flow through the pump conduit 212, pressure in the pump conduit 212 may increase thereby causing a pressure increase in a first connecting conduit 213. The pressure increase in the first connecting conduit 213 may cause a pressure release valve 210 to transition from a closed position to an open position providing communication between the hydraulic reservoir 206 and the pump conduit 212 via the first connecting conduit 213 and a second connecting conduit 215.
[0020] In an aspect of this disclosure, a directional control valve (not shown) may be positioned along the pump conduit 212 and/or the return conduit 216. The controller 118 may be operatively coupled to the directional control valve and configured to control the flow of hydraulic fluid to and from the fuel pump 300.
[0021] The fuel flow path 203 may include a fuel storage tank 230, the fuel pump 300, a vaporizer 234, the engine 110, or other components commonly used to pump fuel through a fuel system. The fuel pump 300 may be used to deliver cryogenic fluid, such as liquefied natural gas (LNG), from the fuel storage tank 230 through a first fuel conduit 232, a second fuel conduit 233, and the vaporizer 234 to the engine 110. In an aspect of this disclosure, the fuel pump 300 may be a liquefied natural gas cryogenic fuel pump. The fuel storage tank 230 may be an insulated tank, such as a vacuum insulated tank or cryogenic tank. A pressure sensor 235 may be positioned to measure fuel pressure within the fuel storage tank 230 and, as such, may be positioned at least partially within the storage tank 230. In an aspect of this disclosure, the fuel pump 300 may be positioned within the fuel storage tank 230 such that the pump 300 is configured to draw the fuel from the storage tank 230. Energy may be supplied to the vaporizer 234 by engine coolant that flows from and to the engine 110 via coolant conduits 236 and 238.
[0022] In an aspect of this disclosure, an accumulator (not shown) may be positioned along the second fuel conduit 233 to facilitate the flow of fuel to the engine 110. The accumulator may store fuel until the pressure within the accumulator reaches a predetermined threshold, at which point the fuel is released and flows through the second fuel conduit 233 and into the engine 110. The accumulator may also be configured to dampen out pressure fluctuations of fuel within the second fuel conduit 233.
[0023] In other aspects, the fuel system 200 may include various components commonly used in fuel systems, such as, for example, sensors, actuators, thermal fuses, shut-off valves, check valves, vent valves, fuel filters, heat exchangers, or the like. These components may be incorporated throughout the fuel system 200 to monitor, control, or otherwise facilitate the flow of fuel.
[0024] The pump conduit 212, the return conduit 216, and the second fuel conduit 233 may each include at least one sensor 218, 220, and 222, respectively. Each of the at least one sensors 218, 220, and 222 may be coupled to the controller 118 and configured to sense a pressure, a temperature, or collect other data that may be used to control the flow of hydraulic fluid into the fuel pump 300 and/or control the flow of fuel into the engine 110. In other aspects, fewer or more sensors may be coupled to the fuel system 200.
[0025] The controller 118 may be operatively coupled to each of the at least one sensors 218, 220, and 222, the pressure sensor 235, the fuel pump 300, and the engine 110 to receive and transmit information. The information received from each of the at least one sensors 218, 220, and 222, the pressure sensor 235, the fuel pump 300, and the engine 110 may be stored as values in a computer readable memory, and used to control aspects of the fuel system 200, such as, for example, the flow rate, the pressure, and the temperature of the fuel and hydraulic fluid. In alternative aspects, the controller 118 may be operatively coupled to various other components, including, for example, actuators, gauges, indicators, or additional sensors, configured to facilitate control and coordination of the machine 100.
[0026]
[0027]
[0028] The barrel housing 408 may be coupled to the connecting flange 404 and may define a first fuel channel 418 and an insert passage 420. The insert passage 420 may be configured to receive the barrel insert 410 within. The barrel insert 410 defines a fuel chamber 422 configured to receive fuel within. The barrel insert 410 is configured to slideably receive the plunger 406 within. The first fuel channel 418 may fluidly couple both the inlet check valve 416 and the fuel chamber 422 to the discharge check valve 414. In an aspect of this disclosure, the barrel insert 410 is optional, whereby the fuel chamber 422 may be machined directly into the barrel housing 408 and configured to slideably receive the plunger 406.
[0029] The connecting flange 404 may be coupled to the discharge member 402 and may define a second fuel channel 424 and a guide passage 426. The guide passage 426 may be configured to receive a guide nut 428 within. The guide nut 428 may be configured to slideably receive one of the connecting rods 307 within. The second fuel channel 424 may fluidly communicate with the first fuel channel 418 via the discharge check valve 414.
[0030] The discharge member 402 may define a discharge port 430. The discharge member 402 may be aligned with the connecting flange 404 such that the discharge port 430 is in fluid communication with the second fuel channel 424. The discharge port 430 may be fluidly coupled to the second fuel conduit 233.
[0031] The one or more connecting rods 307 may be coupled, either directly or indirectly, to the plunger 406. The reciprocating force transmitted by the connecting rods 307 from the pump drive system 308 slideably translates the plunger 406 within the fuel chamber 422. The movement of the plunger 406 causes fuel to enter the fuel chamber 422 through the inlet check valve 416 and to exit the fuel chamber 422 through the discharge check valve 414 via the first fuel channel 418. It will be appreciated that for each connecting rod 307, a corresponding plunger 406, barrel insert 410, discharge check valve 414, and inlet check valve 416 may be operatively coupled thereto forming a pumping element.
[0032] The fuel chamber 422 defines a pump volume. The pump volume increases and decreases in size while the reciprocating force transmitted by the connecting rods 307 translates the plunger 406 within the fuel chamber 422. The fuel chamber 422 defines a maximum pump displacement volume when the plunger 406 is positioned at an uppermost end of the fuel chamber 422 (i.e. fully retracted position) and the fuel chamber 422 defines a minimum pump displacement volume when the plunger 406 is positioned at a bottommost end of the fuel chamber 422 (i.e. fully extended position). A difference between the maximum pump displacement volume and the minimum pump displacement volume may be referred to as a pump displacement. For every pump displacement from the minimum pump volume to the maximum pump volume, an input mass of fuel is pumped into the fuel chamber 422. For every pump displacement from the maximum pump volume to the minimum pump volume, an output mass of fuel is pumped into the second fuel conduit 233. The terms above and below, as used herein, describe the positions of certain components relative to one another as shown in the illustrated embodiments and are thus approximations to simplify discussion of the present disclosure. The terms above, upper, or uppermost refer to a position that is closer to an uppermost portion of the fuel pump 300, such as the first end 302, and the terms below, bottom, or bottommost mean a position closer to a bottommost portion of the fuel pump 300, such as the second end 304 of the fuel pump 300. However, as should be apparent, the fuel pump 300 need not be mounted vertically as shown in the figures, buy may also be mounted horizontally or obliquely to a surface or plane of the machine 100.
[0033] The fuel pump 300 may include a first pump stage and a second pump stage. At the first pump stage, the pump 300 may define the maximum pump displacement volume and at the second pump stage, the pump 300 may define the minimum pump displacement volume. As the pump 300 transitions from the first pump stage to the second pump stage the fuel in the second fuel conduit 233 transitions from a first fuel pressure to a second fuel pressure, defining a pressure pulse of fuel within the second fuel conduit 233.
[0034] In an aspect of this disclosure, the pump displacement is set to a value based on an amplitude of the pressure pulse of the fuel within the second fuel conduit 233. The amplitude of the pressure pulse may be predetermined and/or selected based on a variety of factors including, for example, minimizing the size of an accumulator, eliminating the need for an accumulator, eliminating the need for a fuel regulator, combinations thereof, or for other reasons.
[0035]
[0036] Referring to
[0037] In an aspect of this disclosure, the amplitude of the pressure pulse is further selected based on whether the amplitude is low enough for the fuel system 200 to not require a regulator positioned along the second fuel conduit 233 to control fuel pressure. This may depend on the capability of the injector and control systems of the fuel system 200 to compensate for deviations in fuel pressure. Therefore, either the first or the second pressure pulse 501, 601 depicted in the first and second graph 500, 600 may be selected and used by the controller 118 to control the fuel pump 300 depending on the capability of the fuel system 200.
[0038] The amplitude of the pressure pulse may be reduced by increasing the accumulator volume or by reducing the mass flow rate of fuel through the second fuel conduit 233. In an aspect of this disclosure, the accumulator may be removed from the fuel system 200 and the second fuel conduit 233 may represent the accumulator. Therefore, if the second fuel conduit 233 has already been positioned within the fuel system 200, then to reduce the amplitude of the pressure pulse, the mass flow rate may be reduced. For example, if the second pressure pulse 601 is the desired pressure pulse for the fuel system 200, but the actual pressure pulse of the fuel system 200 is higher, such as the first pressure pulse 501, then reducing the output mass of fuel from the pump 300 may reduce the amplitude of the pressure pulse. The output mass of fuel may be reduced by reducing the pump displacement of the fuel pump 300.
[0039] In an aspect of this disclosure, the volume of the second fuel conduit 233 is predetermined and the amplitude of the pressure pulse for the fuel within the second fuel conduit 233 is predetermined. Therefore, the pump displacement of the fuel pump 300 may be set to a value defined by a ratio of the output mass of fuel per the predetermined volume of the second fuel conduit 233 that is needed to maintain the predetermined pressure pulse of the fuel within the second fuel conduit 233.
INDUSTRIAL APPLICABILITY
[0040] Referring to
[0041] In determining the pump displacement of the fuel pump 300, a Redlich-Kwong-Soave (RKS) equation of state model of real gas may be used to simulate the operation of the fuel pump 300. The RKS model simulates real gas behavior and simulates the heat transfer between the fuel entering the second fuel conduit 233 and the fuel within the second fuel conduit 233.
[0042] In using the RKS model, a desired pressure pulse amplitude and a volume of the second fuel conduit 233 may be selected. The desired pressure pulse amplitude may be selected to eliminate the need for a fuel regulator and the volume of the second fuel conduit 233 may be selected to eliminate the need for an accumulator. However, in other aspects, the desired pressure pulse amplitude and the volume of the second fuel conduit 233 may be selected for other reasons.
[0043] In addition to the desired pressure pulse amplitude and the volume of the second fuel conduit 233, the fuel temperature of the fuel entering the second fuel conduit 233, the fuel temperature of the fuel within the second fuel conduit 233, and an engine operating condition may be selected. In an aspect of this disclosure, the selection of the fuel temperatures may be based on an initial condition with a large difference between the fuel temperature entering the second fuel conduit 233 and the fuel temperature within the second fuel conduit 233.
[0044] The engine operating condition may be a combination of a desired pressure within the second fuel conduit 233 and a consumption rate of fuel out of the fuel system 200. In an aspect of this disclosure, the engine operating condition with the largest pressure rise per fuel mass injection into the second fuel conduit 233 is selected. For example, this may be an engine operating condition which results in the least fuel flow out of the second fuel conduit 233 while the fuel pressure within the second fuel conduit 233 is at the highest.
[0045] After each of the above mentioned parameters has been selected, the RKS model may be used to determine the amount of fuel mass it takes to raise the pressure of the fuel within the second fuel conduit 233 by the predetermined pressure pulse amplitude. Based on the amount of fuel mass it takes to raise the pressure of the fuel, the pump displacement of the fuel pump 300 may be determined.
[0046] An example of the sizing of the pump displacement of the fuel pump 300 may include the following conditions. [0047] Desired Pressure Pulse Amplitude: 1 MPa [0048] Accumulator (or Fuel Conduit) Volume: 10 L [0049] Initial Accumulator (or Fuel Conduit) Temperature: 20 C. [0050] Fuel Temperature Entering Accumulator (or Fuel Conduit): 60 C.
Using an RKS model with each of these parameters as input, a sweep mass per stroke may be calculated to equal approximately 18.18 grams. This results in a 1.818 g/L pump stroke mass per accumulator volume. Additionally, if the density of the fuel is 400 kg/m.sup.3, for example, then the pump displacement of an individual pumping element may be less than 0.0455 L (18.18/400 kg/m.sup.3). In an aspect of this disclosure, a range of output mass of fuel per accumulator volume may be between 0.9 g/L and 3.6 g/L, with a tolerance between approximately 0.1 g/L and 0.3 g/L.
[0051] The output mass of fuel per accumulator volume may be used with other pump requirements, such as piston velocity, flow rate, and efficiency, to define a bore, a stroke, and a number of pumping elements required for the fuel pump 300.
[0052] It will be appreciated that the foregoing description provides examples of the disclosed system and method. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features, but not to exclude such from the scope of the disclosure entirely unless otherwise indicated.