Illumination Device of a Motor Vehicle Headlamp
20220325863 · 2022-10-13
Inventors
Cpc classification
F21S41/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/295
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/29
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Lighting device of a motor vehicle headlamp, comprising a lens (1, 10) and at least one light source (2), wherein a lighting pattern (LI) can be generated by the at least one light source (2), wherein the lighting pattern (LI) generated by the light source (2) can be projected in front of the lighting device in the form of a light distribution by means of the lens (1, 10), wherein the lens (1, 10) has at least one projection optics (3, 30, 31) and one projection optics holder (4, 40), wherein at least one receiving means (5, 50, 51) is designed in the projection optics holder (4, 40), wherein the at least one receiving means (5, 50, 51) corresponds to the at least one projection optics (3, 30, 31), the at least one projection optics (3, 30, 31) is accommodated in the at least one receiving means (5, 50, 51), wherein a reference point system (6, 60, 61) is defined in the at least one receiving means (5, 50, 51) for determining a position of the projection optics (3, 30, 31) accommodated in this receiving means (5, 50, 51) in such a way that the lighting pattern (LI) is essentially located in a focal plane of the lens (1, 10), wherein reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) of the reference point system (6, 60, 61) are arranged according to the 3-2-1 rule, wherein the at least one receiving means (5, 50, 51) is closed by means of a closing element (7, 70) in such a way that the at least one projection optics (3, 30, 31) is fixed and held in the at least one receiving means (5, 50, 51) in the position determined by the reference point system (6, 60, 61).
Claims
1. A lighting device of a motor vehicle headlamp, comprising: a lens (1, 10) which has at least one projection optics (3, 30, 31) and one projection optics holder (4, 40); and at least one light source (2), which is configured to generate a lighting pattern (LI), wherein the lighting pattern (LI) generated by the light source (2) can be projected in front of the lighting device in the form of a light distribution by means of the lens (1, 10), wherein: the lens (1, 10) has at least one projection optics (3, 30, 31) and one projection optics holder (4, 40), at least one receiving means (5, 50, 51) is designed in the projection optics holder (4, 40), the at least one receiving means (5, 50, 51) corresponds to the at least one projection optics (3, 30, 31), the at least one projection optics (3, 30, 31) is accommodated in the at least one receiving means (5, 50, 51), a reference point system (6, 60, 61) is defined in the at least one receiving means (5, 50, 51) for determining a position of the projection optics (3, 30, 31) accommodated in this receiving means (5, 50, 51) in such a way that the lighting pattern (LI) is essentially located in a focal plane of the lens (1, 10), reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) of the reference point system (6, 60, 61) are arranged according to the 3-2-1 rule, and the at least one receiving means (5, 50, 51) is closed by means of a closing element (7, 70) in such a way that the at least one projection optics (3, 30, 31) is fixed and held in the at least one receiving means (5, 50, 51) in the position determined by the reference point system (6, 60, 61).
2. The lighting device according to claim 1, wherein the lens (1, 10) comprises at least two projection optics (3, 30, 31) and at least two receiving means (5, 50, 51) are designed in the projection optics holder (4, 40), wherein each receiving means (5, 50, 51) corresponds to a projection optics (3, 30, 31) and different receiving means (5, 50, 51) correspond to different projection optics (3, 30, 31), wherein: each projection optics (3, 30, 31) is accommodated in a receiving means (5, 50, 51) corresponding to the projection optics (3, 30, 31) and different projection optics (3, 30, 31) are accommodated in different receiving means (5, 50, 51), a reference point system (6, 60, 61) is defined in each receiving means (5, 50, 51) for determining the position of the projection optics (3, 30, 31) accommodated in this receiving means (5, 50, 51), reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) of each reference point system (6, 60, 61) are arranged according to the 3-2-1 rule, and the reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) of the different reference point systems (6, 60, 61) are designed in such a way that all defined positions of the projection optics (3, 30, 31) are coordinated with each other in such a way that optical axes of the different projection optics (3, 30, 31) coincide and that the lighting pattern (LI) is located in the focal plane of the lens (1, 10).
3. The lighting device according to claim 2, wherein each receiving means (5, 50, 51) is closed by means of one closing element (7, 70) each, wherein at least one of the closing elements (7, 70) is designed as one of the at least two projection optics (3, 30, 31).
4. The lighting device according to claim 1, wherein the reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) of the reference point system (6, 60, 61) are arranged according to the area principle or translation-rotation-constraint principle of the 3-2-1 rule.
5. The lighting device according to claim 1, wherein the at least one receiving means (5, 50, 51) has a receiving means bottom (5a, 50a, 51a), at least three of the reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) are designed as referencing elements (6-1 to 6-3, 60-1 to 60-4, 61-1 to 61-4), wherein the at least three referencing elements (6-1 to 6-3, 60-1 to 60-4, 61-1 to 61-4) are arranged between the receiving means bottom (5a, 50a, 51a) and the at least one projection optics (3, 30, 31), make contact with both the receiving means bottom (5a, 50a, 51a) and the projection optics (3, 30, 31) and define a primary plane (YZ) of the reference point system (6, 60, 61).
6. The lighting device according to claim 5, wherein the at least one receiving means (5, 50, 51) has a side wall (5b, 50b, 51b), wherein at least two more of the reference points (6-1 to 6-6, 60-1 to 60-16, 61-1 to 61-10) are designed as centring elements (6-4 to 6-6, 60-5 to 60-16 and 61-5 to 61-10), wherein the at least two centring elements (6-4 to 6-6, 60-5 to 60-16 and 61-5 to 61-10) are arranged between an interior circumference of the side wall (5b, 50b, 51b) and the at least one projection optics (3, 30, 31), make contact with both the side wall (5b, 50b, 51b) and the projection optics (3, 30, 31) and restrict the movement of at least one projection optics (3, 30, 31) along the primary plane (YZ).
7. The lighting device according to claim 1, wherein the at least one receiving means (5, 50, 51) has a receiving means opening (5c, 50c, 51c), wherein the closing element (7, 70) closing the at least one receiving means (5, 50, 51) is designed in the receiving means opening (5c, 50c, 51c) in such a way that the light emitted from the at least one projection optics (3, 30, 31) can pass through the closing element (7, 70).
8. The lighting device according to claim 1, wherein the closing element is designed as a fastening clip (70).
9. The lighting device according to claim 8, wherein the fastening clip (70) is attached to the projection optics holder (4, 40) in such a way that it pushes the at least one projection optics (3, 30, 31) accommodated in the projection optics holder (4, 40) at least in a direction opposite to the direction of an optical axis (X) of the lens (1, 10).
10. The lighting device according to claim 8, wherein the fastening clip is connected to the projection optics holder (4, 40) by means of a locking connection.
11. The lighting device according to claim 1, wherein the at least one light source (2) comprises a spatial light modulator, in particular a DMD chip, and generates the lighting pattern (LI) on the spatial light modulator.
12. The lighting device according to claim 1, wherein the lens (1, 10) further comprises at least one aperture device (11, 12).
13. The lighting device according to claim 1, wherein the at least one projection optics (3, 30, 31) consists of two partial lenses (30a, 30b).
14. The lighting device according to claim 1, wherein the lens (1, 10) comprises elastic elements which are configured to clamp the at least one projection optics (3, 30, 31) in the at least one receiving means (5, 50, 51).
15. A motor vehicle headlight having at least one device according to claim 1.
16. The lighting device according to claim 5, wherein the primary plane (YZ) of the reference point system (6, 60, 61) is arranged essentially parallel to the receiving means bottom (5a, 50a, 51a).
17. The lighting device according to claim 11, wherein the mirror array of the spatial light modulator is located in a focal plane of the lens (1, 10).
18. The lighting device according to claim 12, wherein the at least one aperture device (11, 12) is a flat aperture device.
19. The lighting device according to claim 13, wherein the at least one projection optics (3, 30, 31) has an achromatic effect.
20. The lighting device according to claim 14, wherein the elastic elements are arranged in the projection optics holder (4, 40).
Description
[0053] The invention and other advantages are explained in more detail below on the basis of exemplary embodiments, which are illustrated in the drawings. In these,
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061] First, reference is made to
[0062] The reference points 6-1 to 6-6 of the reference point system are arranged according to the 3-2-1 rule. This refers to the 3-2-1 rule known from the field of tolerance management, which is less commonly also referred to as the 3-2-1 principle.
[0063] In order to fix and hold the projection optics 3 in the position specified by the reference point system 6 in the receiving means 5, a closing element 7 is provided. Preferably, the closing element 7 prevents the projection optics 3 from falling out of the receiving means 5. The closing element 7 closes the projection optics 3 in the receiving means 5 in such a way that it pushes onto the projection optics 3 from preferably two directions (shown in
[0064] The projection optics holder 4 can be designed as a single piece. For example, it can be made from magnesium diecast. However, a plastic injection-moulded part or thixomoulding is also conceivable. This is decided according to the required accuracy requirements (tolerance fluctuations in production) required by the optical design. For very high requirements, post-processing, e.g., milling of the reference surfaces, is also conceivable.
[0065]
[0066] The projection optics holder 40 has a handling area 40a. For example, the handling area 40a is arranged at the end of the projection optics holder 40 closest to the light source 2. The handling area 40a may also be arranged in another place along the longitudinal direction X of the projection optics holder 40. The handling area 40a may, as already described, serve to facilitate automated gripping of the lens 10 and may include laterally protruding tabs with bars protruding upwards.
[0067] Two receiving means 50, 51 are designed in the projection optics holder 40 for accommodating the projection optics 30, 31. Each receiving means 50, 51 corresponds to a projection optics 30, 31 and the different receiving means 50, 51 correspond to different projection optics 30, 31. Therein, each projection optics 30, 31 is accommodated in one of these receiving means 50, 51 corresponding to the projection optics 30, 31. Different projection optics 30, 31 are accommodated in different receiving means 50, 51.
[0068] A reference point system 60, 61 is defined in each receiving means 50, 51 for specifying the position of the projection optics 30, 31 accommodated in the respective receiving means 50, 51. As already described above, the reference points 60-1 to 60-16, 61-1 to 61-10 of each reference point system 60, 61 are arranged according to the 3-2-1 rule. Therein, the reference points 60-1 to 60-16, 61-1 to 61-10 of the different reference point systems 60, 61 are designed in such a way that all specified positions of the projection optics 30, 31 are coordinated with each other in such a way that optical axes of the different projection optics 30, 31 coincide and that the lighting pattern LI is essentially located in the focal plane of the lens 10. “Essentially located in the focal plane” means that the lighting pattern LI is located at least in a plane that is arranged parallel to the focal plane and preferably coincides with the focal plane. Small inaccuracies in the positioning, in front of or behind the focal plane, are of course permissible.
[0069] Each receiving means 50, 51 is closed by means of a closing element. As indicated in
[0070] Furthermore, it is indicated in
[0071] The two projection optics 30, 31 may be designed in such a way that the lens 10 has an apochromatic effect.
[0072]
[0073] Specifically,
[0074] The referencing elements 60-1 to 60-4 and 61-1 to 61-4 each define a different primary plane YZ. The different primary planes are preferably parallel to each other. In addition, it is advantageous if all primary planes YZ are arranged essentially parallel to at least the receiving means bottom 50a of the first receiving means 50 (as seen from the light source).
[0075]
[0076] The referencing elements 60-1 to 60-4 (
[0077] The referencing elements 6-1 to 6-3, 60-1 to 60-4, 61-1 to 61-4 can therefore be designed on the projection optics holder 4, 40 and/or on one or more projection optics 3, 30, 31. They can form a monolithic structure with the projection optics holder 4, 40 and/or with at least one projection optics 3, 30, 31. If the referencing elements are designed on the projection optics, it is useful if they are designed on the optically ineffective surfaces of the projection optics.
[0078]
[0079] Furthermore, it is indicated in
[0080] It should be noted that not all projection optics 3, 30, 31 have to make contact with the corresponding centring elements 6-4 to 6-6, 60-5 to 60-16 and 61-5 to 61-10 when the lens 1, 10 is assembled. This means that some clearance between the projection optics 3, 30, 31 and the receiving means 5, 50, 51 along the primary plane YZ is permissible. However, a situation is conceivable in which there is no such clearance. For example, spring elements (not shown here) may be provided in the projection optics holder 4, 40 to compensate for the clearance. These spring elements may, for example, be designed integrally with the projection optics holder 4, 40 or as separate inserts.
[0081] Preferably, the centring elements 6-4 to 6-6, 60-5 to 60-16 and 61-5 to 61-10 are designed on the projection optics holder 4, 40. In the projection optics holder 4 from
[0082] In the projection optics holder 40 shown in
[0083] Specifically, the centring elements 60-5 to 60-16 and 61-5 to 61-10 are designed in the projection optics holder 40 as centring ridges extending in the direction of the optical axis X, preferably flattened at their top.
[0084] The longitudinal direction of these ridges is the X-direction—the optical axis of the lens 10. In addition, the centring elements 60-5 to 60-16 and 61-5 to 61-10 protrude from the interior of the projection optics holder 40 toward the centre of the lens 10, preferably perpendicular to the optical axis X.
[0085] The at least one projection optics 30, 31 may have counter elements 60-17 to 60-22, 61-11 to 61-13 corresponding to the centring elements 60-5 to 60-16 and 61-5 to 61-10. The counter elements 60-17 to 60-22, 61-11 to 61-13 of all lenses 30a, 30b and 31 are designed as recesses corresponding to the centring ridges. This is particularly evident in
[0086] The receiving means 5, 50, 51 each have a receiving means opening 5c, 50c, 51c. As already mentioned, each receiving means 5, 50, 51 can be, or is, closed by a closing element 7, 70. The closing element 7 of
[0087] In the lens 10 from
[0088] The closing elements 7, 70 are designed in such a way that light can be emitted from the corresponding projection optics 3, 30, 31 and escape from the lens 1, 10.
[0089] In reference to
[0090] In addition, the fastening clip 70 has locking openings 70b corresponding to the locking catches 40b designed on the projection optics holder 40, such that the fastening clip 70 can lock onto the projection optics holder 40. The locking catches 70b are designed on an exterior circumference of the projection optics holder 40.
[0091] The lens 10 optionally comprises two, preferably two-dimensional, in particular flat, aperture devices 11 and 12, which are arranged perpendicular to the optical axis X (in the YZ plane). Each aperture device 11, 12 has an aperture edge 11a, 12a which is continuous within itself. The (first) aperture device 11 is designed integrally with, or constitutes, the receiving means bottom 50a. The (second) aperture device is designed as a separate plate 12. Through-openings 12d are provided in the plate, which match the referencing elements 9-1 to 9-4 designed as ridges. In the assembled state of the lens 10, the ridges 9-1 to 9-4 are accommodated in the through-openings 12d. This specifies the position of the plate 12 in the lens 10 relative to the projection optics30, 31. Furthermore, both or only one of the aperture devices 11, 12 may have one or more (preferably two) spring tab(s) 12b, 12c.
[0092] As already described, the first projection optics 30 from
[0093] The lighting device described above can be used with advantage in a motor vehicle headlight.
[0094] The object of the above description merely is to provide illustrative examples and to indicate further advantages and peculiarities of the present invention. The above description cannot therefore be interpreted as a restriction of the field of application of the invention or the patent rights claimed in the claims. In the above detailed description, for example, various features of the invention are summarized in one or more embodiments for the purpose of streamlining the disclosure. This type of disclosure is not to be understood as reflecting the intention that the claimed invention requires more features than those expressly mentioned in each claim. Rather, as the following claims reflect, inventive aspects are present in fewer than all features of a single embodiment described above. (Thus, the following claims are hereby included in this detailed description, with each claim alone representing a separate preferred embodiment of the invention.)
[0095] In addition, although the description of the invention contains the description of one or more embodiments and certain variations and modifications, other variations and modifications, for example those within the skills and knowledge of persons skilled in the art, are within the scope of the invention according to the understanding of the present disclosure.
[0096] The reference numbers in the claims merely serve for a better understanding of the present invention and in no way constitute a limitation of the present invention.