NEEDLEPOINT FINISHING METHOD

Abstract

A method for needlepoint finishing comprising trimming a canvas completed with a needlepoint stitched design leaving an edge portion spaced from a stitched area of the canvas to leave an unstitched area around at least a portion of a periphery of the canvas, cutting a non-paper based, substantially non-absorbent, rigid support to a desired size, wrapping a fabric composed of softer material than the rigid support around the support and attaching the fabric to the canvas. The rigid support restricts bending and prevents degradation of the rigid portion and mounted needlepoint canvas.

Claims

1. A method for needlepoint finishing comprising: a) trimming a canvas completed with a needlepoint stitched design leaving an edge portion spaced from a stitched area of the canvas to leave an unstitched area around at least a portion of a periphery of the canvas; b) cutting a non-paper based rigid support to a desired size; c) placing unstitched edges of the canvas underneath the canvas; d) wrapping a fabric composed of softer material than the rigid support around the support and; e) attaching the fabric to one or both of the rigid support or the canvas.

2. The method of claim 1, further comprising positioning a padding of softer material than the rigid support between the stitched area of the canvas and the rigid support to capture the padding between the stitched area of the canvas and the rigid support.

3. The method of claim 1 wherein the size of the rigid support is less than a size of the canvas.

4. The method of claim 1, further comprising attaching a cording positioned to hide a region where the fabric and canvas are joined.

5. The method of claim 1, further comprising the steps of forming at least one cutout in the rigid support and placing a grommet in the at least one cutout to reinforce the at least one cutout, the at least one cutout enabling the fabric and canvas to be placed in apposition.

6. The method of claim 1, wherein the rigid support is composed of a substantially non-absorbent material to limit retention of moisture and degradation of integrity of the rigid support and stitched canvas.

7. A method for needlepoint finishing comprising: a) trimming a canvas completed with a needlepoint stitched design leaving an edge portion spaced from a stitched area of the canvas to leave an unstitched area around at least a portion of a periphery of the canvas; b) cutting a non-paper based first rigid support to a desired size; c) wrapping the canvas around at least edges of the first rigid support to form a first multilayered piece comprising the canvas and first rigid support; d) wrapping a fabric around a second rigid support to form a second multilayered piece comprising the fabric and second rigid support, the fabric composed of softer material than the first rigid support; e) placing the first and second multilayered pieces in apposition; and f) attaching the first and second multi-layered pieces such that the first and second rigid supports restrict bending of the canvas.

8. The method of claim 7, wherein the size of the rigid support is less than a size of the canvas, and further comprising one or both of a) a first padding positioned in the first multilayered piece between the first rigid support and canvas and b) a second padding positioned in the second multilayered piece between the second rigid support and fabric.

9. The method of claim 7, further comprising attaching a cording positioned to hide a region where the fabric and canvas are joined.

10. The method of claim 7, wherein the first and second rigid supports are of different thicknesses and/or different sizes.

11. The method of claim 7, wherein one or both of the first and second rigid supports are composed of a substantially non-absorbent material to limit retention of moisture and degradation of integrity of the rigid support and stitched canvas.

12. A multilayered mounted needlepoint canvas comprising: a stitched needlepoint canvas having a front side and a back side; a first rigid support having a front side facing the canvas and an opposing back side, the first rigid support having a surface area in the front side less than a surface area of the front side of the canvas, wherein the support is formed from a non-paper based rigid material to restrict bending of the mounted canvas.

13. The mounted needlepoint canvas of claim 12, further comprising a second rigid support having one or both of a) a different thickness than a thickness of the first support or b) a different size than a size of the first support.

14. The mounted needlepoint canvas of claim 12, wherein unstitched edge regions of the canvas are wrapped or tucked under the canvas.

15. The mounted needlepoint canvas of claim 12, further comprising a padding positioned between the canvas and first support.

16. The mounted needlepoint canvas of claim 12, further comprising a fabric positioned over the back side of the support, wherein edges of the fabric are wrapped around edges of the support.

17. The mounted needlepoint canvas of claim 12, wherein the first support has at least one cutout to enable the fabric and canvas to be placed in apposition, and a grommet is positioned in the at least one cutout.

18. The mounted needlepoint canvas of claim 16, further comprising a cording positioned to hide a region where the fabric and canvas are joined.

19. The mounted needlepoint canvas of claim 12, further comprising a first padding positioned between the canvas and first rigid support to form a first multilayered piece comprising the canvas, first padding and first rigid support, and a second padding positioned between a fabric and a second rigid support to form a second multilayered piece, the fabric composed of softer material than the second rigid support, and the first and second multilayered pieces are attached.

20. The mounted needlepoint canvas of claim 12, wherein the first rigid support is composed of a substantially non-absorbent material to limit retention of moisture and degradation of integrity of the first rigid support and mounted needlepoint canvas.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] So that those having ordinary skill in the art to which the subject invention pertains will more readily understand how to use the technique and make and use the apparatus (device) disclosed herein, preferred embodiments thereof will be described in detail hereinbelow with reference to the drawings, wherein:

[0036] FIG. 1 shows a front view of a flat stitched canvas prior to commencement of the needlepoint finishing method/technique/process of the present invention, the drawings also showing in dashed lines the outline for trimming;

[0037] FIG. 2 shows a first step in the method wherein the portions of the non-stitched canvas are trimmed to the desired shape (e.g., a round shape), leaving non stitched portions around the perimeter of the stitched area, the trimming done along the dashed lines of FIG. 1;

[0038] FIG. 3 shows a second step in the method wherein a rigid support is cut to an appropriate size and shape to conform or substantially conform to the stitched canvas;

[0039] FIGS. 4-8 show a two-piece needlepoint finishing method/technique/process of the present invention wherein:

[0040] FIG. 4 shows a third step in the method (or a first step in the canvas mounting technique/post canvas preparation) wherein the stitched canvas is wrapped over the rigid support of the present invention forming a first multilayered piece with a padding between the rigid support and canvas;

[0041] FIG. 5 shows the back side of the rigid support and canvas of FIG. 4, portions of the non-stitched perimeter/area of the canvas extending over the support;

[0042] FIG. 6 shows a fourth step in the method wherein a fabric is wrapped over a second rigid support to form a second multilayered piece with a padding between the second support and fabric;

[0043] FIG. 7 shows the fifth step in the method wherein the first and second multilayered pieces of FIGS. 4 and 6 are attached together to form the finished product (multilayered mounted needle point canvas), the fabric forming the back surface/back end of the product;

[0044] FIG. 8 shows an optional sixth step of the addition of cording to the two pieces to hide the joining regions of the finished product;

[0045] FIGS. 9-10 show a one-piece needlepoint finishing method/technique/process of the present invention wherein:

[0046] FIG. 9 shows a third step in the method (or a first step in the canvas mounting technique/post canvas preparation) wherein the stitched canvas is wrapped over the rigid support at a front end and a fabric is wrapped over the support at the back (rear) end, and a padding is positioned between the support and canvas;

[0047] FIG. 10 shows an optional fourth step of the addition of the cording to the multilayered single piece of FIG. 8.

[0048] FIG. 11 shows an example of one rigidly supported finished product formed by the method of the present invention and having a ribbon extending through a pair of holes; and

[0049] FIG. 12 shows an example of another rigidly supported finished product formed by the method of the present invention and having a ribbon extending through a single hole.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0050] The present invention is directed to an improved method (also referred to herein as a technique or process) for needlepoint finishing. The present invention provides a one piece as well as a two piece technique for product finishing, both of which are discussed below.

[0051] The present invention is also directed to a rigidly supported multilayered mounted needlepoint canvas, the multilayer formed by the methods/techniques/processes of the present invention.

[0052] Needlepoint is typically created by threads or yarn stitched on canvases typically having a flat mesh. The threads or yarn can include for example cotton, silk, wool, synthetic or linen fibers, that are threaded through openings/apertures in the canvas in a desired pattern.

[0053] When the stitched canvas is completed, it is desirable to finish the needlepoint by mounting the canvas to a backing/support to form it into a useful or decorative/ornamental item such as a sign, ornament, patch/tag for clothing or bags, glass case, picture on stand, panel (front, back and/or side) of a box, etc. As discussed above, current mounted needlepoint canvases suffer from several disadvantages, which are addressed and solved by the present invention.

[0054] Referring now to the drawings and particular embodiments of the present disclosure, wherein like reference numerals identify similar structural features of the apparatus throughout the several views, FIGS. 1-3 illustrate the first steps in the needle point finishing process of the present invention to prepare the stitched canvas for mounting to the support (referred to herein as the canvas preparation), FIGS. 4-8 illustrate an embodiment of needle point finishing of the present invention in accordance with a two piece method, FIGS. 9-10 illustrate an embodiment of needlepoint finishing of the present invention in accordance with a one-piece method, and FIGS. 11 and 12 illustrate two examples of finished products.

[0055] As shown in FIG. 1, the stitched area 12 of the canvas 10 occupies less than the entire portion of the apertured canvas leaving unstitched areas around the perimeter. Reference numeral 14 designates the unstitched area of the canvas 10. Note the round shape of the stitched area 12 is one of the many shapes that can be formed in the canvas.

[0056] Once the stitching is complete and the needlepoint design is done as schematically illustrated in FIG. 1, the canvas 10 is trimmed around, but spaced from, the stitched area 12 to remove some or most of the unstitched (open) area 14 as shown in the first canvas preparation step of FIG. 2. Note the canvas 10 can be trimmed along the circular dashed line L of FIG. 1. Note the canvas 10 can be trimmed to a circular shape as shown to correspond to the stitched area 12 of the canvas 10. Note the stitched area and/or the resulting trimmed canvas can have shapes other than the circular shape as shown; the circular shape being illustrated by way of example. These shapes can be symmetric or asymmetric. As shown in FIG. 2, after trimming, there still remains an unstitched area 14 around the periphery of the stitched canvas, albeit smaller than the pre-trimmed area 14 of FIG. 1, to provide a sufficient amount of unstitched canvas for wrapping, tucking and/or attachment to the materials described below.

[0057] In the next step, the rigid support 16 of the present invention is cut to a desired size. Note the support 16 is made of a rigid material which is cut by laser cutting or other methods. This more rigid material provides more support than the conventionally currently used paper based products such as matboard, cardboard, foam board or the like. In the two piece embodiment, two supports 16 are cut to form the sandwich-like end product; in the one piece embodiment, only one support 16 is cut. Note each support can be one piece or two or more pieces. The supports can also be stacked to make one or two or more pieces of the same or different shapes and sizes. The rigid support is preferably made of a rigid flat plastic material such as acrylic, PVC, polycarbonates, etc.

[0058] The rigid support is preferably composed of a non-absorbent material which ensures moisture is not retained, thereby preventing damage to the support as well as the mounted canvas, and therefore maintains the integrity of the finished product. The rigid support also reduces the chances of degradation from excessive bending.

[0059] The rigid support provides a precision cut plastic form or purposely designed form of the desired shape. That is, the support in preferred embodiments is cut in a desired shape to correspond, e.g., match or conform, to a shape (contour) of the stitched canvas. However, the rigid support in alternate embodiments can be a different shape and/or a different size than the stitched canvas area.

[0060] Note the canvas is preferably trimmed to substantially track/substantially correspond, i.e., substantially follow the contour, of the rigid support, or alternatively, the rigid support is preferably trimmed to substantially track/substantially correspond, i.e., substantially follow the contour, of the canvas. In either case, the end result is the same as they are intended to substantially match.

[0061] The support can be specifically set up with offsets from the finished piece to achieve the optimal finished look. That is, the support can be sized in preferred embodiments to have a dimension, e.g., diameter, length, width, less than the dimension, e.g., diameter, length, width, of the canvas to provide a sufficient edge around its perimeter so the non-stitched area of the canvas tucked under itself in accordance with the methods disclosed herein.

[0062] The support is preferably planar or substantially planar. Two or more supports can be stacked or layered. Further, two or more supports can be of different thicknesses and/or different sizes, and/or one or more of the supports can have increased thicknesses in different areas, to provide different finished products with non-planar features.

[0063] Turning now to the two piece method of FIGS. 4-8, in the third step of the process (also considered the first step in the post canvas preparation method or first step in the canvas mounting), as shown in FIG. 4, the unstitched edge regions/area 14 of the canvas 10 are wrapped around at least the edges of the support 16. A padding 18 is composed of a softer material than the support 12 and can be made of materials such as cotton, synthetics, etc. The padding 18 is positioned between the stitched area 12 of the canvas 10 and the support 16 and is captured between these two components. Thus, this first multilayered piece 11 comprises the canvas 10 as the outermost (and front) layer, the padding 18 as the intermediate layer and the support 16 as the innermost layer. The unstitched canvas region (area) 14 is shown wrapped around the back 16a of the support 16 as illustrated in FIG. 5. The unstitched canvas region 14 can be secured to the support 16 or alternatively can remain unattached and attached only to the fabric described in the next step below. Note the diameter (or length depending on the shape) of the padding 18 and support 16 can be the same or different, e.g., the support 16 can have a longer length than the padding 18 as shown in FIG. 4). The thicknesses of the padding 18 and support 16 can be similar or different. Note in alternate embodiments, the padding 18 is not provided and the piece 11 has only two layersthe canvas 10 and support layer 16. The padding 18 itself can be composed of different thicknesses to provide a different finished look.

[0064] FIG. 6 shows the multilayered second piece 13 of the two piece embodiment which is configured for attachment to the first multilayered piece 11 to form the back of the finished product. Second piece 13 includes another (also referred to herein as second) rigid support 16, another piece of padding 18 and a fabric 20. The fabric utilized can be of various materials such as cotton, silk, linen, synthetics, etc. The fabric 20 is of sufficient size (e.g., greater length/diameter than the support 16) so it is wrapped around at least the edges of the support 16. The fabric 20 is made of a softer material than the support 16 and can be secured to the support 16 or alternatively can remain unattached and attached only to the unstitched canvas region 14 as described in the next step below. Thus, this second multilayered piece 13 comprises fabric 20 as the outermost (and back) layer, the padding 18 as the intermediate layer and the support 16 as the innermost layer. Note in alternate embodiments, the padding 18 is not provided and the piece 13 has only two layersthe fabric layer 20 and support layer 16. The supports of the first and second pieces 11 and 13 can be of the same or different dimensions. The support of the second piece 13, like the support of piece 11, is preferably rigid and non-absorbent.

[0065] In the next step of FIG. 7, the pieces 11 and 13 are brought into apposition and are attached together along their edges, preferably by sewing, although other attachment methods, such as gluing around the perimeter are also contemplated. Thus, the finished mounted needlepoint canvas product comprises the following layers from front to back: stitched canvas 10, first (front) padding 18, first (front) support 16, second (back) support 16, second (back) padding 18 and fabric 20.

[0066] In the next optional step depicted in FIG. 8, a cording 22 can be added to hide the region where the two sides are joined to provide a smoother more finished look. The cording 22 can be placed in the region indicated by the arrow A in FIG. 7 and wrapped around the entire product. The cording can be attached by glue, by sewing onto the fabric 20 and canvas 10, or by other methods.

[0067] A ribbon, string, lace, etc. 23 can be formed by the cording itself (e.g., forming a loop in the cording) or alternatively a separate component attached to the cording 20 as shown in FIG. 8, in either case forming a loop for tying the finished product to another item such as a bag or backpack and/or for hanging the finished product. That is, it can comprise two free ends that are positioned around a handle or strap of an item and then the two ends are tied together to secure the finished product. The ribbon, string, etc. can alternatively be inserted through the support in the manner described below in conjunction with FIGS. 11 and 12. The ribbon, string, etc. can also extend through the grommet (described below).

[0068] FIGS. 9 and 10 illustrate an alternate embodiment of product finishing utilizing a one piece method. The method initially is the same as in FIGS. 1-3 with the canvas trimmed to the desired shape leaving the unstitched area region for attachment. In this one piece method, after the steps of FIGS. 1-3, in the third step of the process (also considered the first step in the post canvas preparation method or first step in the canvas mounting), the unstitched edge regions 14 of the canvas 10 are wrapped (folded) underneath (e.g., tucked under) the canvas 10 itself. A padding 18 is placed between the stitched area of the canvas 10 and the support 16 and is captured between these two components. A fabric 24, similar to fabric 20, of sufficient size, is positioned over the back side of the support 16 and the edges of the fabric 24 are wrapped over the edges of the support 16, and preferably pulled tight. The fabric 24 and canvas 10, at the edges of the unstitched area 14, are then attached such as by gluing, sewing, or other methods. The fabric can alternatively or additionally be attached to the support 16. Thus, this multilayered piece 15 comprises the canvas 10 as the outermost front layer, the padding 18 as an intermediate layer, the support 16 as another intermediate layer (behind the padding 18) and the fabric 24 as the outermost back layer. As explained above, the diameter (or length depending on the shape) of the padding 18 and support 16 can be the same or different, e.g., the support 16 can have a longer length as shown in FIG. 9). The thicknesses and or shapes of the padding 18 and support 16 can be similar or different.

[0069] The next (fourth) step of FIG. 10, which is optional, is like the step in FIG. 8 wherein a cording 22 can be added to hide the region where the fabric 24 and canvas 10 are joined to provide a smoother more finished look. The cording 22 can wrapped around the entire product and attached by glue, by sewing onto the fabric 20 and canvas 10, or by other methods. A ribbon, string, lace, etc. 25 can be attached to the cording 22 as shown in FIG. 10, or the cording itself can have a loop, for tying the finished product to another item as in ribbon 23 of FIG. 8.

[0070] FIGS. 11 and 12 provide two examples of the mounted needlepoint canvas finished products made by either of the two methods of the present invention. The product of FIG. 11, which is in the form of a patch or hang tag and designated generally by reference numeral 30, has a ribbon (or string) 34 extending through two apertures 32, 33. The apertures 32, 33 can extend through the fabric and/or rigid support and are reinforced by respective grommets (or snaps) 35, 37. The grommets can be positioned in the fabric and/or support. In the product of FIG. 12, which is in the form of a patch or hang tag and designated generally by reference numeral 40, the ribbon 44 extends through a single aperture 42 which is reinforced by a grommet (or snap) 45. The ribbon 34, 44 can be tied to an item as described above such as a bag or backpack. Due to the rigidity of the support 16, the grommets or snaps can be utilized to preserve the opening and better protect the ribbon. The ribbon or string can extend through the support 16. Cording 36, 46, connected as described in the methods above, conceals the underlying layers and attachment points.

[0071] The grommets can be used in several different ways. In one version, the grommet is placed in the fabric to prevent it from fraying. In this version, two spaced apart holes are cut through the support and the ribbon or string extends through one grommet in the fabric, through one of the holes in the support, extends across the back of the support, through the other hole in the support and lastly through the other grommet in the fabric. FIG. 11 shows an example of the ribbon extending through the two grommets 35, 37 in the fabric. (The openings in the support 16 are not visible since the support 16 is covered by the fabric 20). Due to the thickness of the support, it has additional strength so it can stay flat when the ribbon is threaded through the openings, thus facilitating the process. (Note a button hole or snap could also be used instead of the grommet). Also note the grommet(s) can be positioned in the rigid support.

[0072] In another version, the grommet is used in a more decorative fashion. Standard grommets do not have sufficient height (depth/thickness) to extend through all the layers of the product. Thus, in this version, cutouts are made through the support (i.e., portions of the support are removed) so that the fabric and canvas can be placed together in apposition so the grommet can attach to both the canvas and fabric. The ribbon or string is then inserted through the grommet and opening (cutout) and emerges from the opposing side of the multilayered piece. FIG. 12 shows an example of the finished product with such decorative grommet. The rigidity of the support enables formation of such cutouts/removed portions without adversely affecting the strength of the support, in contrast to paper based products.

[0073] As can be appreciated, with the support 16, the finished product of the embodiments disclosed herein, is more rigid as the support restricts bending. The support 16 also has the non-degradation advantages over paper based products as described above, and thus the integrity of the finished product is maintained. Due to its non-paper based composition, the finished product with the support of the present invention can be utilized for outdoor use such as outdoor signs and in humid environments.

[0074] Although the apparatus and methods of the subject invention have been described with respect to preferred embodiments, those skilled in the art will readily appreciate that changes and modifications may be made thereto without departing from the spirit and scope of the present invention as defined by the appended claims. Persons skilled in the art will understand that the various embodiments of the disclosure described herein and shown in the accompanying figures constitute non-limiting examples, and that additional components and features may be added to any of the embodiments discussed herein without departing from the scope of the present disclosure.

[0075] It will be understood by those skilled in the art that the above particular embodiments are shown and described by way of illustration only. The principles and the features of the present disclosure may be employed in various and numerous embodiments thereof without departing from the scope and spirit of the disclosure. The above-described embodiments do not restrict the scope of the disclosure.

[0076] Additionally, persons skilled in the art will understand that the elements and features shown or described in connection with one embodiment may be combined with those of another embodiment without departing from the scope of the present invention and will appreciate further features and advantages of the presently disclosed subject matter based on the description provided.

[0077] Throughout the present disclosure, terms such as approximately, about, generally, substantially, and the like should be understood to allow for variations in any numerical range or concept with which they are associated. It is intended that the use of terms such as approximately, about, substantially, and generally should be understood to encompass variations on the order of 25%, or to allow for manufacturing tolerances and/or deviations in design.

[0078] Although terms such as first, second, third, etc., may be used herein to describe various operations, elements, components, regions, and/or sections, these operations, elements, components, regions, and/or sections should not be limited by the use of these terms in that these terms are used to distinguish one operation, element, component, region, or section from another. Thus, unless expressly stated otherwise, a first operation, element, component, region, or section could be termed a second operation, element, component, region, or section without departing from the scope of the present invention.

[0079] Also, the phrases at least one of A, B, and C and A and/or B and/or C should each be interpreted to include only A, only B, only C, or any combination of A, B, and C.