Smart Hydraulics
20250115826 ยท 2025-04-10
Inventors
- Abderrahmane Adel Tayeb Djellouli (Cambridge, MA, US)
- Katia Bertoldi (Cambridge, MA, US)
- Bert Van Raemdonck (Cambridge, MA, US)
- Benjamin Gorissen (Cambridge, MA, US)
Cpc classification
International classification
Abstract
A metafluid includes a fluid exposed to a plurality of loads, each load of the plurality of loads causing a respective pressure change within the fluid. One or more compressible capsules are suspended within the fluid. Each capsule of the one or more compressible capsules has an external shell configured to withstand a cyclic elastic deformation. The external shell changes between a first shape and a second shape when a predetermined load occurs in the plurality of loads.
Claims
1. A metafluid, comprising: a fluid exposed to a plurality of loads, each load of the plurality of loads causing a respective pressure change within the fluid; and one or more compressible capsules suspended within the fluid, each capsule of the one or more compressible capsules having an external shell configured to withstand a cyclic elastic deformation, the external shell changing between a first shape and a second shape when a predetermined load occurs in the plurality of loads.
2. The metafluid of claim 1, wherein the external shell has an enclosed internal volume and is deformable under pressure to withstand a first elastic deformation from the first shape to the second shape, the external shell being further deformable under pressure to withstand a second elastic deformation from the second shape to the first shape.
3. The metafluid of claim 2, wherein the first elastic deformation occurs at a constant volume or a constant pressure of the metafluid.
4. The metafluid of claim 2, wherein the first shape is an original shape and the second shape is a deformed shape, the first elastic deformation being the result of increasing the pressure from less than a critical buckling pressure to the critical buckling pressure, the second elastic deformation being the result of decreasing the pressure from more than a critical expansion pressure to the critical expansion pressure.
5. The metafluid of claim 4, wherein the deformed shape is one of a plurality of deformed shapes.
6. The metafluid of claim 5, wherein the internal volume of the deformed shape decreases with increasing the pressure.
7. The metafluid of claim 4, wherein the critical expansion pressure is less than the critical buckling pressure.
8. The metafluid of claim 4, wherein a capsule volume fraction is defined as a sum of external volumes of the one or more compressible capsules each having the first shape divided by a total volume of the metafluid, and wherein the critical buckling pressure is independent of the capsule volume fraction.
9. The metafluid of claim 4, wherein a viscosity of the metafluid is dependent on the pressure of the metafluid.
10. The metafluid of claim 9, wherein the viscosity of the metafluid increases when the pressure increases from less than the critical buckling pressure to the critical buckling pressure, and wherein the viscosity of the metafluid decreases when the pressure decreases from more than the critical expansion pressure to the critical expansion pressure.
11. The metafluid of claim 4, wherein the viscosity of the metafluid is dependent on the shear stress applied to the metafluid.
12. The metafluid of claim 11, wherein the metafluid exhibits non-Newtonian shear thinning fluid behavior at a shear stress equal to or greater than the transition shear stress, .sub.T.
13. The metafluid of claim 4, wherein transmittance of light through the metafluid is dependent on the pressure of the metafluid.
14. The metafluid of claim 13, wherein the transmittance of light through the metafluid increases when the pressure increases from less than the critical buckling pressure to the critical buckling pressure, and wherein the transmittance of light through the metafluid decreases when the pressure decreases from more than the critical expansion pressure to the critical expansion pressure.
15. The metafluid of claim 4, wherein transmittance of sound through the metafluid is dependent on the pressure of the metafluid.
16. The metafluid of claim 15, wherein the transmittance of sound through the metafluid increases when the pressure increases from less than the critical buckling pressure to the critical buckling pressure, and wherein the transmittance of sound through the metafluid decreases when the pressure decreases from more than the critical expansion pressure to the critical expansion pressure.
17. The metafluid of claim 4, wherein a gas is fully enclosed within the external shell.
18. The metafluid of claim 17, wherein the gas is air.
19. The metafluid of claim 17, wherein the critical buckling pressure is determined by material properties of the external shell, a ratio of the wall thickness to the radius of the external shell, and an internal pressure of the gas within the external shell.
20. The metafluid of claim 4, wherein a liquid is fully enclosed within the external shell.
21. The metafluid of claim 20, wherein the liquid is water.
22. The metafluid of claim 20, wherein the critical buckling pressure is determined by material properties of the external shell, a ratio of the wall thickness to the radius of the external shell, and an internal pressure of the liquid within the external shell.
23. The metafluid of claim 1, wherein the one or more compressible capsules are spherical.
24. The metafluid of claim 1, wherein the external shell of a first subset of the one or more compressible capsules is made from a first material having a first shear modulus and a first ratio of the wall thickness to the radius of the external shell, and the external shell of a second subset of the one or more compressible capsules is made from a second material having a second shear modulus and a second ratio of the wall thickness to the radius of the external shell.
25. A capsule for suspension within a fluid, the capsule comprising an external shell having an enclosed internal volume, the external shell being deformable under pressure to withstand: a first elastic deformation from a first original shape having a first internal volume to a second deformed shape having a second internal volume, and a second elastic deformation from the second deformed shape back to the first original shape; wherein the first elastic deformation is the result of increasing the pressure to a critical buckling pressure, the second elastic deformation being the result of decreasing the pressure to a critical expansion pressure.
26. The capsule of claim 25, wherein the second deformed shape is one of a plurality of second deformed shapes.
27. The capsule of claim 26, wherein the internal volume of the second deformed shape decreases with increasing the pressure.
28. The capsule of claim 25, wherein the critical expansion pressure is less than the critical buckling pressure.
29. The capsule of claim 25, wherein the capsule is spherical.
30. The capsule of claim 25, wherein a gas is fully enclosed within the external shell.
31. The capsule of claim 30, wherein the critical buckling pressure is determined by material properties of the external shell, a ratio of the wall thickness to the radius of the external shell, and an internal pressure of the gas within the external shell.
32. The capsule of claim 25, wherein a liquid is fully enclosed within the external shell.
33. The capsule of claim 32, wherein the critical buckling pressure is determined by material properties of the external shell, a ratio of the wall thickness to the radius of the external shell, and an internal pressure of the liquid within the external shell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The disclosure, and its advantages and drawings, will be better understood from the following description of representative embodiments together with reference to the accompanying drawings. These drawings depict only representative embodiments and are therefore not to be considered as limitations on the scope of the various embodiments or claims.
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DETAILED DESCRIPTION
[0066] Various embodiments are described with reference to the attached figures, where like reference numerals are used throughout the figures to designate similar or equivalent elements. The figures are not necessarily drawn to scale and are provided merely to illustrate aspects and features of the present disclosure. Numerous specific details, relationships, and methods are set forth to provide a full understanding of certain aspects and features of the present disclosure, although one having ordinary skill in the relevant art will recognize that these aspects and features can be practiced without one or more of the specific details, with other relationships, or with other methods. In some instances, well-known structures or operations are not shown in detail for illustrative purposes. The various embodiments disclosed herein are not necessarily limited by the illustrated ordering of acts or events, as some acts may occur in different orders and/or concurrently with other acts or events. Furthermore, not all illustrated acts or events are necessarily required to implement certain aspects and features of the present disclosure.
[0067] For purposes of the present detailed description, unless specifically disclaimed, and where appropriate, the singular includes the plural and vice versa. The word including means including without limitation. Moreover, words of approximation, such as about, almost, substantially, approximately, and the like, can be used herein to mean at, near, nearly at, within 3-5% of, within acceptable manufacturing tolerances of, or any logical combination thereof. Similarly, terms vertical or horizontal are intended to additionally include within 3-5% of a vertical or horizontal orientation, respectively. Additionally, words of direction, such as top, bottom, left, right, above, and below are intended to relate to the equivalent direction as depicted in a reference illustration; as understood contextually from the object(s) or element(s) being referenced, such as from a commonly used position for the object(s) or element(s); or as otherwise described herein.
[0068] As disclosed herein, a metafluid can be realized by mixing deformable capsules into an incompressible fluid. Such a metafluid can be tailored or programmed to meet the needs of a wide variety of new applications, including metafluid-based programmable solutions for use in hydraulics, optics, acoustics, fluid dynamics, thermodynamics, switching, and even logic. The metafluid is programmable, at least in part, by the nature of the building blocks in suspension. For example without limitation, building blocks that reversibly buckle can provide a non-linear and hysteretic response to pressure that can be tailored for specific purposes and applications.
[0069] As further disclosed herein, by mixing highly deformable spherical capsules into an incompressible fluid, a metafluid with programmable elastic response, optical behavior, and viscosity can be realized. It is disclosed that reversible buckling of the shells radically changes the characteristics of the fluid and provides exciting opportunities to expand its functionality.
[0070] Referring to
[0071] Referring to
[0072] The compressible capsule 120 has an external surface 160 with a radius indicated by R.sub.0, and the external shell 150 has a wall thickness indicated by T. For example, according to one illustrative example, the radius R.sub.0 is about 30 millimeters (mm) and the thickness T is about 6 mm. In another example, the radius R.sub.0 is about 10 mm and the thickness T is about 2 mm. In yet another example, the radius R.sub.0 is about 250 micrometers (m) and the thickness T is about 65 m. The radius R.sub.0 and the wall thickness T can be sized as desired for particular operating conditions or a particular application. Regardless of the first shape of the compressible capsule 120, the external shell 150 has an enclosed internal volume, as indicated by V in
[0073] Referring generally to
[0074] Referring specifically to
[0075] Referring to
[0076] Following the instantaneous decrease in pressure at 180, additional fluid 110 added to the container 130 causes the exemplary pressure to rise again, as indicated by the arrow 190. As the exemplary pressure rises, the internal volume V of the deformed shape of the external shell 150 decreases, for example, as shown by the decrease in volume V between
[0077] Still referring to
[0078] Continuing to decrease V in the direction of the arrow 195, at a predetermined pressure the external shell 150 expands and elastically deforms from the second shape (e.g., as shown in
[0079] The pressure vs. volume response of a metafluid 100 having more than one compressible capsule 120 is similar to the response for the metafluid 100 having a single compressible capsule 120. The response in the metafluid having more than one compressible capsule 120 is similar to the one illustrated in
[0080] This result of a plurality of pressure decreases 220 occurs because the buckling of the external shell 150 of each of the compressible capsules 120 results in a corresponding pressure decrease along the plurality of pressure decreases 220. The buckling event for each of the external shells 150 occurs at about the same pressure (e.g., the critical buckling pressure 185). However, because the pressure instantaneously decreases at 220 after each buckling event, the pressure of the metafluid 100 is subsequently increased back to the critical buckling pressure 185. The increase triggers a subsequent buckling event for a subsequent external shell 150.
[0081] Similarly, this result of the plurality of pressure increases 230 occurs because the expansion of the external shell 150 of each compressible capsule 120 results in a corresponding pressure increase along the plurality of pressure increases 230. The expansion event for each of the external shells 150 occurs at about the same pressure (e.g., the critical expansion pressure 205). However, because the pressure instantaneously increases at 230 after each expansion event, the pressure of the metafluid 100 is subsequently decreased back to the critical expansion pressure 205 to trigger a subsequent expansion event for a subsequent external shell 150.
[0082] Still referring to
[0083] Referring to
[0084] Further, it has been observed that if a capsule volume fraction is defined as a sum of external volumes of the compressible capsules 120 (each having the first shape) and divided by a total volume of the metafluid 100, the critical buckling pressure 185 is independent of the capsule volume fraction . This means that the critical buckling pressure 185 for a metafluid 100 having a single compressible capsule 120 is the same as the critical buckling pressure 185 for a metafluid having a plurality of compressible capsules 120, each capsule being the same as the single compressible capsule 120. The difference in the pressure vs. volume response for a single compressible capsule 120 vs. a plurality of compressible capsules 120 is shown respectively in the graphs of
[0085] According to another exemplary embodiment of the metafluid 100, a fluid is fully enclosed within each of the external shells 150. The critical buckling pressure 185 is determined by material properties of the external shell 150, a ratio of the wall thickness, T, to the radius, R.sub.0, of the external shell 150, and an internal pressure of the fluid within the external shell 150.
[0086] According to another exemplary embodiment of the metafluid 100, the fluid is a gas that is fully enclosed within each of the external shells 150. In one example, the gas is air. The critical buckling pressure 185 is determined by material properties of the external shell 150, a ratio of the wall thickness, T, to the radius, R.sub.0, of the external shell 150, and an internal pressure of the gas within the external shell 150.
[0087] According to another exemplary embodiment of the metafluid 100, the fluid is a liquid that is fully enclosed within each of the external shells 150. In one example, the liquid is water. The external shells 150, when filled with a liquid do not have a tunable compressibility. The critical buckling pressure 185 for liquid filled external shells is determined by material properties of the external shell 150, a ratio of the wall thickness, T, to the radius, R.sub.0, of the external shell 150, and an internal pressure of the liquid within the external shell 150.
[0088] According to yet another exemplary embodiment, the metafluid 100 includes a plurality of compressible capsules 120 having two or more subsets of identical capsules. For example, the external shells 150 of a first subset of the plurality of compressible capsules 120 is made from a first material having a first shear modulus and a first ratio of the wall thickness, T, to the radius, R.sub.0. The external shells 150 of a second subset of the plurality of compressible capsules 120 is made from a second material having a second shear modulus and a second ratio of the wall thickness, T, to the radius, R.sub.0. Differences between the first and second shear moduli and/or between the first and second ratios result in differences in the critical buckling pressure 185 and the critical expansion pressure 205. The result of this arrangement with two subsets of compressible capsules 120 can therefore be a metafluid 100 having two critical buckling pressures 185 and also two critical expansion pressures 205. According to other examples, the metafluid 100 has three or more subsets of identical compressible capsules 120, which results in three or more critical respective buckling pressures 185 and three or more respective critical expansion pressures 205.
[0089] An investigation was focused on a suspension of elastomeric and highly deformable spherical capsules enclosing air in an incompressible fluid. A single compressible capsule 120 was fabricated out of silicone rubber (Zhermack Elite Double 32 with initial shear modulus G=0.35 megaPascals (MPa)) using 3D printed molds. The single compressible capsule 120 with outer radius R.sub.0=10 mm and thickness T=2 mm was placed in a container with a total volume of 300 milliliters (ml) filled with water, leading to an initial capsule volume fraction =0.014.
[0090] Referring to
[0091] Referring to
[0092] According to yet another exemplary embodiment, the viscosity of the metafluid 100 as described above is dependent on the pressure of the metafluid 100. The viscosity of the metafluid 100 is also dependent on the shear stress applied to the metafluid 100. For example, while the metafluid 100 is under a relatively low shear stress, the viscosity of the metafluid 100 increases when the pressure applied to the metafluid 100 increases from (i) a pressure that is less than the critical buckling pressure 185 to (ii) the critical buckling pressure 185. Without being held to theory, this result likely occurs because the external surface 160 of each of the compressible capsules 120 has a concave portion upon buckling. The concave portion on each external surface 160 likely changes how the compressible capsules interact by causing clusters to form, which increases the viscosity. However, this increased viscosity is reversible because the external shells 150 can elastically deform back to the first shape when the pressure on the metafluid 100 is reduced to the critical expansion pressure 205. Therefore, when experiencing a relatively low shear stress, the viscosity of the metafluid 100 decreases when the pressure decreases from (i) a pressure that is greater than the critical expansion pressure 205 to (ii) the critical expansion pressure 205.
[0093] It has been observed that under a relatively higher shear stress, the metafluid 100 can change from a Newtonian fluid behavior to a non-Newtonian shear thinning fluid behavior. Thus, the viscosity of the metafluid 100 can decrease with increasing shear stress. Without being held to theory, this result likely occurs because the higher or increasing shear stress causes increased external pressure on the compressible capsules 120, which causes buckling. The buckled compressible capsules 120 present a smaller cross-section for sliding past one another, which reduces the viscosity of the metafluid 100. The level of shear stress required to cause the metafluid 100 to transition from a Newtonian fluid to a non-Newtonian fluid is called the transition shear stress, .sub.T. At shear stress levels equal to or greater than the transition shear stress, .sub.T, the metafluid 100 exhibits non-Newtonian shear thinning fluid behavior. The transition shear stress, .sub.T depends on the size, thickness, fill pressure, fill medium, and material properties of the compressible capsules.
[0094] According to another embodiment, the transmittance of light through the metafluid 100 is dependent on the pressure of the metafluid 100. In particular, the transmittance of light through the metafluid 100 increases when the pressure applied to the metafluid 100 increases from (i) a pressure that is less than the critical buckling pressure 185 to (ii) the critical buckling pressure 185. Without being held to theory, this likely occurs because the external surfaces 160 of the compressible capsules 120 have a spherical shape and scatter incident light in multiple directions. In contrast, the external surface 160 of the compressible capsules 120 that have collapsed act generally like a converging lens that focuses the incident light to a single point. However, this increased transmittance of light is reversible because the external shells 150 elastically deform back to the first shape when the pressure on the metafluid 100 is reduced to the critical expansion pressure 205. Therefore, the transmittance of light through the metafluid 100 decreases when the pressure decreases from (i) a pressure that is greater than the critical expansion pressure 205 to (ii) the critical expansion pressure 205.
[0095] According to yet another exemplary embodiment, the transmittance of sound through the metafluid 100 having gas-filled compressible capsules 120 is dependent on the pressure of the metafluid 100. In particular, the transmittance of sound through the metafluid 100 increases when the pressure applied to the metafluid 100 increases from (i) a pressure that is less than the critical buckling pressure 185 to (ii) the critical buckling pressure 185. Without being held to theory, it was observed that the metafluid 100 will filter out sound in a range of frequencies from about 20 KiloHertz (KHz) to about 40 KHz when the compressible capsules 120 are spherical. However, in response to a pressure that is above the critical buckling pressure 185, the compressible capsules 120 are collapsed and no longer spherical. As a result, the previously filtered frequency range of sound is no longer filtered. Again, this increased transmittance of sound is reversible because the external shells 150 can elastically deform back to the first shape (which is spherical in this example) when the pressure on the metafluid 100 is reduced to the critical expansion pressure 205. Therefore, the transmittance of sound through the metafluid 100 decreases when the pressure decreases from (i) a pressure that is greater than the critical expansion pressure 205 to (ii) the critical expansion pressure 205.
[0096] In an experiment, the non-linear behavior of the metafluid 100 was harnessed for functionality. The snapping-induced pressure plateau was exploited to realize a gripper device that can grasp objects of very different size and compressive strength when actuated with the same input. More specifically, referring to
[0097] When using water or air as fluid to actuate the jaw, no V can be identified that allows us to successfully grasp all three objects. By contrast, when using a metafluid with K.sub.0=2 MPa and two plateaus at 45 and 120 kPa (realized by filling a container with V.sub.tot=100 ml with water and six capsules with T=2 mm, R.sub.0=10 mm, three made out of rubber with G=60 kPa and three out of rubber with G=350 kPa), we could successfully grasp all three objects by injecting V=6.7 ml.
[0098] While centimeter-scale capsules enclosed in a separate container can be used to regulate the pressure of the fluid, such an independent pressure reservoir is unnecessary when utilizing a micro-suspension, because the micro-suspension can be directly placed in the functional components. To demonstrate this, a micro-suspension of micrometer-scale capsules with a capsule volume fraction of about 0.3 suspended in silicone oil was used to directly pressurize a flexible latex tube (shear modulus G1 MPa) with outer diameter of 5.1 mm, thickness of 1.9 mm and length of 48 mm. As shown by the line labeled as a in the plot of
[0099] The sudden change in V triggered at the critical buckling pressure under pressure controlled conditions can also be used to realize reconfigurable logic elements. To this end, the highly nonlinear response of a metafluid was first exploited to design a tunable flow switch 255. Referring to
[0100] Referring to
[0101] (M1): K.sub.0=0.9 MPa and critical buckling pressure=45 kPa (realized by filling the container with water and 12 shells with G=60 kPa, T=2 mm and R.sub.0=10 mm);
[0102] (M2): K.sub.0=18 MPa and critical buckling pressure=120 kPa (realized by filling the container with water and one shell with G=350 kPa, T=2 mm and R.sub.0=10 mm); and
[0103] (M3): K.sub.0=140 MPa and critical buckling pressure=590 kPa (realized by filling the container with water and one shell with G=350 kPa, T=4.5 mm and R.sub.0=10 mm).
[0104] The initial bulk modulus of metafluid M1 is low enough to make the switch 255 close before the input pressure P.sub.in=P.sub.0=45 kPa (line 286), whereas that of metafluid M3 is large enough to keep the switch 255 open both at P.sub.0 and P.sub.in=P.sub.1=120 kPa (line 287). Differently, for metafluid M2 the snapping of the capsule triggers a large X that suddenly stops the flow through the soft tube at P.sub.1=120 kPa (line 288).
[0105] Referring generally to
[0106] Referring in particular to
[0107] Apart from the non-linear pressure-volume curve, the substantial alterations in the shape of the compressible capsule 120 induced by instability also present opportunities for functionality. Inspired by the configuration-dependent interactions with light observed for droplets, we investigated the effect of the pronounced dimple caused by buckling on the optical properties of the metafluid 100. To this end, we conducted simulations in COMSOL using a ray-tracing algorithm. As shown in
[0108] The buckling-induced shape change of the compressible capsules 120 also modifies the way in which the metafluid 100 flows. To demonstrate this point, we consider a micro-suspension with a capsule volume fraction of about 0.3 and a critical buckling pressure of 300 kPa, and investigate its flow in an elliptical channel with major axis of 3 mm and minor axis of 750 m. Referring to
[0109] In summary, we have successfully demonstrated the potential of utilizing reversible buckling of elastomeric shells to create a novel class of metafluids. These metafluids exhibit nonlinear elasticity, switchable optical properties, and adjustable viscosity. The versatility of these metafluids opens up numerous opportunities for functionality, as demonstrated by the development of adaptable grippers and reconfigurable logic gates. Further, the range of applications for such metafluids could be expanded by establishing an inverse design platform capable of identifying shell mixtures that yield desired responses. For example, inversely designed metafluids with complex nonlinear behavior could be used to modify the functionality of soft actuators by simply changing the actuating fluid instead of redesigning the actuator itself for the new task. Further, they could pave the way towards smart hydraulic shock absorbers with dissipation tailored to the profile of the shock. Finally while this study primarily focused on situations involving slow loading, dynamic pressure drops across the metafluid could open up opportunities for a spatial avalanche of snapping events and interesting wave propagation.
[0110] Although the disclosed embodiments have been illustrated and described with respect to one or more implementations, equivalent alterations and modifications will occur or be known to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application.
[0111] While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not limitation. Numerous changes to the disclosed embodiments can be made in accordance with the disclosure herein, without departing from the spirit or scope of the disclosure. Thus, the breadth and scope of the present disclosure should not be limited by any of the above described embodiments. Rather, the scope of the disclosure should be defined in accordance with the following claims and their equivalents.