Lining element and method of manufacturing a lining element
09568139 ยท 2017-02-14
Assignee
Inventors
Cpc classification
F16L55/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/1651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C53/385
PERFORMING OPERATIONS; TRANSPORTING
F16L55/1656
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C63/34
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16L55/179
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T156/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16L55/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C53/38
PERFORMING OPERATIONS; TRANSPORTING
B29C63/34
PERFORMING OPERATIONS; TRANSPORTING
B32B37/12
PERFORMING OPERATIONS; TRANSPORTING
B23P11/00
PERFORMING OPERATIONS; TRANSPORTING
F16L55/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lining element for repairing a connection area between a main pipe and a branch pipe, comprising a layer of resin-absorbing material, wherein at least three flexible, expandable lining parts are connected to each other by at least three connections to form the lining element. Each lining part comprises a main pipe section and a branch pipe section, and side edges. The lining element is characterized in that the lining parts are connected to each other by connecting both side edges of the adjacent branch pipe sections and side edges of adjacent main pipe sections in a continuous fashion.
Claims
1. A lining element for repairing a connection area between a main pipe and a branch pipe, comprising a layer of resin-absorbing material, wherein at least three separate flexible, expandable lining parts are connected to each other by at least three connections to form the lining element; wherein each lining part comprises both a main pipe section and a branch pipe section, and side edges, and wherein further there is a seamless transition between the main pipe section and the branch pipe section; and wherein the lining parts are connected to each other by connecting both side edges of the adjacent branch pipe sections and side edges of adjacent main pipe sections in a continuous fashion.
2. The lining element according to claim 1, wherein the number of connections is equal to the number of lining parts.
3. The lining element according to claim 1, wherein the connections are each formed by a seam and/or adhesive connection essentially extending along the adjacent side edges of the lining parts.
4. The lining element according to claim 1, wherein the layer of resin-absorbing material comprises a fibrous material, a non-woven material and/or a knitted spacer material, wherein the material is selected from the group consisting of glass fibers, polyester fibers, polypropylene fibers, carbon fibers and/or aramid fibers.
5. The lining element according to claim 1, wherein the lining part includes a plastic film as a fluid-impermeable layer.
6. The lining element according to claim 1, wherein the lining element comprises at least one reinforcing element, wherein the reinforcing element is a reinforcing ring.
7. The lining element according to claim 1, wherein the at least one lining part has a first thickness in a first section and has a second thickness in a second section.
8. The lining element according to claim 1, wherein the lining element is formed of four flexible, expandable lining parts.
9. The lining element according to claim 8, wherein the four flexible, expandable lining parts are essentially similarly shaped.
10. The lining element according to claim 8, wherein two of the four flexible, expandable lining parts is differently shaped relative to the others of the four flexible, expandable lining parts.
11. The lining element according to claim 1, wherein the lining element is formed of six flexible, expandable lining parts.
12. The lining element according to claim 11, wherein two of the six flexible, expandable lining parts are differently shaped relative to the others of the six flexible, expandable lining parts.
13. The lining element according to claim 1, wherein the lining element is formed of eight flexible, expandable lining parts.
14. The lining element according to claim 13, wherein four of the eight flexible, expandable lining parts are differently shaped relative to the others of the eight flexible, expandable lining parts.
15. A lining element for repairing a connection area between a main pipe and a branch pipe, comprising a layer of resin-absorbing material, wherein at least three separate, flexible, expandable lining parts are connected to each other by at least three connections to form the lining element; wherein each lining part comprises both a main pipe section and a branch pipe section, and side edges, and wherein further there is a seamless transition between the main pipe section and the branch pipe section; and wherein, by means of at least one connection, the branch pipe sections are connected to a branch pipe extension, comprising at least one flexible, expandable lining part.
16. The lining element according to claim 15, wherein the branch pipe extension is formed of a flat sheet material by rolling the flat sheet material and establishing a connection along the longitudinal edges of the at least one lining part and by means of at least one seam and/or adhesive connection with the branch pipe sections, wherein said seam and/or adhesive connection extends essentially radially in the circumferential direction with respect to the branch pipe extension.
17. The lining element according to claim 15, wherein the lining element is formed of four flexible, expandable lining parts.
18. The lining element according to claim 17, wherein the four flexible, expandable lining parts are essentially similarly shaped.
19. The lining element according to claim 17, wherein two of the four flexible, expandable lining parts is differently shaped relative to the others of the four flexible, expandable lining parts.
20. The lining element according to claim 15, wherein the lining element is formed of six flexible, expandable lining parts.
21. The lining element according to claim 20, wherein two of the six flexible, expandable lining parts are differently shaped relative to the others of the six flexible, expandable lining parts.
22. The lining element according to claim 15, wherein the lining element is formed of eight flexible, expandable lining parts.
23. The lining element according to claim 22, wherein four of the eight flexible, expandable lining parts are differently shaped relative to the others of the eight flexible, expandable lining parts.
24. A method of manufacturing a lining element for repairing a connection area between a main pipe and a branch pipe, comprising the following steps: providing at least three separate, flexible, expandable lining parts each having both a main pipe section and a branch pipe section, side edges, and a layer of resin-absorbing material, and wherein further there is a seamless transition between the main pipe section and the branch pipe section; and connecting the lining parts to form the lining element, wherein the at least three lining parts are connected to each other by means of at least three connections; wherein the connections are each formed by a seam and/or adhesive connection essentially extending along the adjacent side edges of the lining parts; and wherein the lining parts are connected to each other by connecting both the side edges of the adjacent branch pipe sections and the side edges of adjacent main pipe sections in a continuous fashion.
25. The method according to claim 24, wherein the number of connections is equal to the number of lining parts.
26. A method of manufacturing a lining element for the repair of a connection area between a main pipe and a branch pipe, comprising the following steps: providing at least three separate, flexible, expandable, monolithic lining parts each having both a main pipe section and a branch pipe section, and a layer of resin-absorbing material; and connecting the lining parts to form the lining element, wherein the at least three lining parts are connected to each other by means of at least three connections; wherein the branch pipe sections of the lining element are connected by means of at least one connection with a branch pipe extension, comprising at least one flexible, expandable lining part.
27. The method of claim 26, wherein the branch pipe extension is formed of a flat sheet material by rolling it and establishing a connection along the longitudinal edges of the at least one lining part and by means of at least one seam and/or adhesive connection with the branch pipe sections, so that said seam and/or adhesive connection extends essentially radially in the circumferential direction with respect to the branch pipe extension.
Description
(1) The method according to the present invention and the lining element according to the present invention will be explained in more detail in the following with reference to the accompanying drawings, wherein:
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(24) As seen in the longitudinal direction L, lining element 10 comprises a first end 12 and a second end 14. Furthermore, each lining part 20 comprises a main pipe section 22 and a branch pipe section 23, which are preferably integrally connected. Thus, first end 12 of lining element 10 is formed by branch pipe sections 23 and second end 14 of lining element 10 is formed by main pipe sections 22 of lining parts 20.
(25) To manufacture first lining element 10, three lining parts 20, as shown in
(26) The three planar, flat lining parts 20 are connected to each other by means of three connections 28 to form lining element 10. Preferably, each connection 28 is achieved by means of sewing and/or gluing. However, other alternatives for joining lining parts 20 are also possible.
(27) To achieve this, in a first step, two lining parts 20 are positioned side by side in such a manner that adjacent side edges 24 of the two lining parts 20, i.e. their side edge sections 25, 26, are essentially adjacent to each other. Then, these adjacent side edge sections 25, 26 are sewn and/or glued to each other to create a first connection 28. This sewing process can be carried out on a planar support surface, which is much more advantageous than a radial seam. Next, the third lining part can be positioned next to the free side edge 24 of one of the two already connected lining parts 20 in such a manner that one side edge 24 of third lining part 20 is adjacent to a free side edge 24 of the two already connected lining parts 20 or is positioned in a neighboring fashion. Subsequently, these facing side edges 24 are sewn and/or glued together to form a second connection 28. Now, the three lining parts 20 are already connected to each other by means of two connections. As a last step, the three connected lining parts 20 are positioned in such a manner, for example, by slightly bending or folding them, such that the two remaining free side edges 24 come to lie in a side-by-side or adjacent relationship. Hereafter, these two side edges 24 are sewn and/or glued together to form a third connection 28. Finally, the thus formed lining element 10 can be preferably pressed to achieve the hat shape shown in
(28) By connecting by means of connections 28, by shaping lining elements 20 connected to each other, and/or by attaching reinforcing element 85, a fold, a kink or a bent area is formed in the transition area from main pipe section 22 to branch pipe section 23 (cf. broken line 29 in
(29) Preferably, the three connections 28 are continuously configured, i.e. starting from one of the two end edges 27 to the other end edge 27. The number of connections 28 thus corresponds to the number of lining parts 20. Each of connections 28 extend along adjacent or facing side edges 24 of lining parts 20. In the preferred case of configuring connection 28 as a seam, this connection 28 can also be referred to as a longitudinal seam.
(30) As an alternative, it can basically also be provided that some of the adjacent side edges 24 overlap, and lining parts 20 form a connection 28 in the overlapping area. Furthermore, if connection 28 is configured as a seam and additional sealing is desired, an adhesive tape or masking tape can be applied to the seam and/or along side edges 24.
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(32) As seen in longitudinal direction L, lining element 30 comprises a first end 32 and a second end 34. Furthermore, each lining part 40, 41 comprises a main pipe section 42 and a branch pipe section 43, preferably integrally connected to each other. First end 32 of lining element 30 is thus formed by branch pipe sections 43, and second end 34 of lining element 30 is formed by main pipe sections 42 of lining parts 40, 41.
(33) For the manufacture of second lining element 30, two of the initially flat, planar lining parts 40, shown on the left in
(34) The four flat, planar lining parts 40, 41 are connected to each other by means of four connections 48 to form lining element 30. Preferably, each connection 48 is created by sewing and/or gluing. However, other alternatives for joining lining parts 40, 41, are also possible.
(35) To achieve this, in a first step, a first lining part 40 and a second lining part 41 are positioned side by side in such a manner that the two adjacent side edges 44 of the two lining parts 40, 41 are in part essentially in contact with each other. Then these adjacent side edges 44 are sewn and/or glued together to form a first connection 48. This sewing can be carried out on a planar support surface, which is much more advantageous than a radial seam. Next, a third lining part 40 can be positioned next to the free side edge 44 of one of the two already connected lining parts 40, 41 in such a manner that one side edge 44 of third lining part 40 is adjacent to a free side edge 44 of the two already connected lining parts 40 or is positioned in a neighboring fashion. Subsequently, these facing side edges 44 are sewn and/or glued together to form a second connection 48. Following this, a fourth lining part 41 is attached to the third lining part 40 by means of a seam as a third connection 48 in the manner already described.
(36) The four lining parts 40, 41 have now been connected to each other using three connections 48. As a next step, these four connected lining parts 40, 41 are positioned in such a way, for example by slightly bending or folding them, such that the two remaining free side edges 44 come to lie in a side-by-side or adjacent relationship. Subsequently, these two side edges 44 are sewn and/or glued together to form a fourth connection 48. Finally, the lining element 30 thus formed can preferably be pressed to create the hat shape according to
(37) Subsequently, if needed, a reinforcing element 85 can be attached to lining element 30 in the area of its second end 34 (not shown), for example, by means of an adhesive connection. In this context, reference is made to the above explanations with respect to first lining element 10.
(38) By connecting by means of connections 48, forming the lining parts 40, 41 connected to each other and/or attaching reinforcing element 85, a fold or kink, or a bent area (cf. broken line 49 in
(39) Preferably, the four connections 48 are continuously configured, i.e. starting from one of the two end edges 47 to the other end edge 47. The number of connections 48 thus corresponds to the number of lining parts 40, 41. Each of connections 48 extend along adjacent or facing side edges 44 of lining parts 40, 41. In the preferred case of configuring connection 48 as a seam, this connection 48 can also be referred to as a longitudinal seam.
(40) As an alternative, it can basically also be provided that some of the adjacent side edges 44 overlap, and lining parts 40, 41 form a connection 48 in the overlapping area. Furthermore, if connection 48 is configured as a seam and additional sealing is desired, an adhesive tape or masking tape can be applied to the seam and/or along side edges 44.
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(42) Lining element 50 according to
(43) Lining element 60 according to
(44) Lining element 70 according to
(45) In all lining elements 50, 60 and 70 shown in
(46) As to the method of manufacturing lining elements 50, 60 and 70, reference can be made to the above explanations with respect to lining elements 10 and 30.
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(48) Branch pipe extension 90 comprises on principle at least one lining part 92. In the embodiment shown in
(49) All lining elements 10, 30, 50, 60, 70 comprise at least one layer of resin-absorbing material 80, and optionally additionally at least one coating. This resin-absorbing layer 80 preferably comprises a fibrous material, a non-woven material and/or a knitted spacer material. For example, layer 80 can thus comprise, in particular, glass fibers, polyester fibers, polypropylene fibers, carbon fibers and/or aramid fibers. Of these components only individual ones or any combinations can be used. Furthermore, lining element 10, 30, 50, 60, 70 or its respective lining parts can comprise a plastic film as a fluid impermeable layer, preferably a film of PVC or thermoplastic polyurethane.
(50) Such a coating can be applied to the layer of resin-absorbing material 80 by laminating or by means of a calendar.
(51) In particular, in the situations shown in
(52) Further embodiments of lining elements 100, 120, 130, 140, 150 according to a further aspect of the invention will be described in the following with reference to
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(54) Lining element 100 consists of a single lining part 102, which essentially has the form of a hat and is used for repair purposes to seal cracks in the area of a joint between a main pipe and a branch pipe. Lining part 102 comprises a sleeve area 103 and a rim area 104. Sleeve area 103, in the installation position, will come to lie on the inside of the branch pipe. Rim area 104, in the installation position, comes to lie on the inside of the main pipe. Lining element 100 comprises a layer of resin-absorbing material 160 and a coating (not shown).
(55) In the situation shown in
(56) The one-piece lining part 102 is shown in its tubular pre-shaped preform in
(57) Forming body 170 also shown in
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(59) To install lining element 100 for the repair of joint 220 at main pipe 200 and branch pipe 210, a conventional repair method, in particular an inversion method is used. Herein, first, rim area 104 is made to lie on the inner side wall of main pipe 200 and pressed into contact there. Subsequently, sleeve area 103 is inverted through the lower opening in rim area 104 so that layer 160 impregnated with resin comes to lie on the inner side wall of branch pipe 210. Then a calibrating hose, for example, is applied to lining element 100, so that sleeve area 103, in particular, can be pressed against the inner side wall of branch pipe 210. By applying pressure by means of a fluid medium in the calibration hose, sleeve area 103 and rim area 104 are pressed against branch pipe 210 and main pipe 200, where the resin acting as an adhesive glue has an attaching and sealing effect. After hardening of the resin, the repair is complete and joint 220 is sealed. The arrows shown in
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(65) Finally,
(66) All lining elements 100, 120, 130, 140, 150 comprise at least one layer of resin-absorbing material 160 and optionally additionally at least one coating. With respect to this resin-absorbing layer 160 and the coating, if any, the explanations given above with reference to lining elements 10, 30, 50, 60, 70 apply in an analogous fashion (cf. layer 80 and coating).
(67) To position and finally fix in place each lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 in its desired position at the joint position or at the connection area, preferably a repair method is chosen in which lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 is inverted. In this procedure, lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 is turned inside out. To achieve this, lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 is reversed. Prior to inserting lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 into the pipe to be repaired, resin-absorbing layer 80, 160 is impregnated with a resin. This resin, after final positioning and pressing lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 against the inner side wall of the pipe, results in a sealing attachment of lining element 10, 30, 50, 60, 70, 100, 120, 130, 140, 150 to the pipe. The resin can be hardened by applying a fluid medium (for example by means of a gaseous or liquid medium), heat and/or light.
(68) TABLE-US-00001 List of reference numerals 10 lining element 12 first end 14 second end 20 lining part 22 main pipe section 23 branch pipe section 24 side edge 25 side edge section 26 side edge section 27 end edge 28 connection 29 fold/kink 30 lining element 32 first end 34 second end 40 lining part 41 lining part 42 main pipe section 43 branch pipe section 44 side edge 45 side edge section 46 side edge section 47 end edge 48 connection 49 fold/kink 50 lining element 52 lining part 56 side edge 58 connection 60 lining element 62 lining part 63 lining part 66 side edge 68 connection 70 lining element 72 lining part 73 lining part 76 side edge 78 connection 80 resin-absorbing layer 85 reinforcing element 90 branch pipe extension 92 lining part 96 longitudinal edge 98 connection 99 connection 100 lining element 102 lining part 103 sleeve area 104 rim area 120 lining element 122 lining part 124 side edge 126 connection 130 lining element 132 lining part 134 lining part 136 side edge 138 connection 140 lining element 142 lining part 144 side edge 146 connection 150 lining element 152 lining part 154 lining part 156 side edge 158 connection 160 resin-absorbing layer 170 forming body 172 first end 174 second end 176 openings 200 main pipe 210 branch pipe 220 joint L longitudinal direction S point of intersection angle