One Hundred Sheet Dual Throat Auto-feed Paper Shredder

Abstract

The paper shredder simultaneously shreds both manually inserted sheets of paper and sheets of paper that are placed in an auto-feeder input tray. Immediately above the shredding mechanism the input path is bifurcated. One branch extends essentially straight up from the blades and leads to a manual input slot. A second branch extends at an angle towards the rear of the shredder where an auto-feed roller lies at the bottom of an auto-feed slot. When a stack of paper is placed into the slot, the bottom of the stack rests against the auto-feed roller which grasps the top sheet and pulls it under the roller. The roller then pushes the sheet down the angled throat where a curved surface bends the sheet downwards and into the shredding mechanism.

Claims

1. A branched throat auto-feed paper shredder comprising: a motor-driven shredding mechanism accessible by a branched throat; a conventional input slot leading to a first branch of said throat which feeds down to said shredding mechanism; a first sensor which detects paper in the first branch and activates the shredding mechanism a second branch of said throat being curved or angled and leading to a slanted, auto-feed input slot into which a stack of paper sheets to be shredded can be inserted; an input roller disposed at a lower end of said input tray so that when a stack of papers is inserted therein, ends of the papers rest against the input roller; a linkage between the roller and a motor so that the roller rotates when the shredding mechanism is activated; and a second sensor for detecting paper in the input tray and activating the shredding mechanism when paper is detected so that the roller rotates and pulls a top sheet of paper under the roller and pushes the top sheet into the second branch of the throat where said sheet of paper curves downward to interact with the shredding mechanism and is shredded.

2. The auto-feed paper shredder of claim 1, wherein a hinged lid acts as a slanted input guide for the stack of paper sheets.

3. The auto-feed paper shredder of claim 2 further comprising a hinged top flap that interacts with the hinged lid and paper guides thereon to form an input pocket to accept the stack of paper sheets.

4. The auto-feed paper shredder of claim 1, wherein a delay circuit keeps the shredding mechanism activated for a predetermined period after the first sensor no longer detects paper.

5. The auto-feed paper shredder of claim 1 further comprising a reverse control which reverses the shredding mechanism causing jammed paper to emerge from the conventional input slot.

6. A branched throat auto-feed paper shredder comprising: a motor-driven shredding mechanism accessible by a branched throat; a conventional input slot leading to a first branch of said throat which feeds to said shredding mechanism; a first sensor which detects paper in the first branch and activates the shredding mechanism a second branch of said throat being curved or angled and leading to an auto-feed input slot with a slanted paper guide above onto which a stack of paper sheets to be shredded can be placed; an input roller disposed at a lower end of said input tray so that when a stack of papers is inserted therein, ends of the papers rest against the input roller; a linkage between the roller and a motor so that the roller rotates when the shredding mechanism is activated; and a second sensor for detecting paper in the input tray and activating the shredding mechanism when paper is detected so that the roller rotates and pulls a top sheet of paper from the stack and pushes the top sheet into the second branch of the throat where said sheet of paper interact with the shredding mechanism and is shredded.

7. The auto-feed paper shredder of claim 6, wherein a hinged lid acts as a slanted input guide for the stack of paper sheets.

8. The auto-feed paper shredder of claim 7 further comprising a hinged top flap that interacts with the hinged lid and paper guides thereon to form an input pocket to accept the stack of paper sheets.

9. The auto-feed paper shredder of claim 6, wherein a delay circuit keeps the shredding mechanism activated for a predetermined period after the first sensor no longer detects paper.

10. The auto-feed paper shredder of claim 6 further comprising a reverse control which reverses the shredding mechanism causing jammed paper to emerge from the conventional input slot.

11. A branched throat auto-feed paper shredder comprising: a motor-driven shredding mechanism accessible by a branched throat; a conventional input slot leading to a first branch of said throat which feeds to said shredding mechanism; a first sensor which detects paper in the first branch and activates the shredding mechanism a second branch of said throat being curved or angled and leading to an auto-feed input slot with a slanted paper guide above to which a hinged flap is removably attached to form an input pocket onto which a stack of paper sheets to be shredded can be inserted; an input roller disposed at a lower end of the auto-feed input slot so that when a stack of papers is inserted therein, ends of the papers rest against the input roller; a linkage between the roller and a motor so that the roller rotates when the shredding mechanism is activated; and a second sensor for detecting paper in the input tray and activating the shredding mechanism when paper is detected so that the roller rotates and pulls a top sheet of paper from the stack and pushes the top sheet into the second branch of the throat where said sheet of paper interact with the shredding mechanism and is shredded.

12. The auto-feed paper shredder of claim 11, wherein a hinged lid acts as a slanted input guide for the stack of paper sheets.

13. The auto-feed paper shredder of claim 11, wherein a delay circuit keeps the shredding mechanism activated for a predetermined period after the first sensor no longer detects paper.

14. The auto-feed paper shredder of claim 11 further comprising a reverse control which reverses the shredding mechanism causing jammed paper to emerge from the conventional input slot.

Description

DESCRIPTION OF THE FIGURES

[0015] FIG. 1 shows a diagrammatic cross-section of the entire inventive shredder;

[0016] FIG. 2 shows a close-up view of the upper part of the shedder or FIG. 1 to show more detail;

[0017] FIG. 3 is shows a close up right side perspective cut away and cross-section of the device of FIG. 1 to show additional mechanical detail;

[0018] FIG. 4 is a view of the device of FIG. 1 equipped with paper pocket to facilitate shredding of stapled documents in a first view where a top flap is in its folded down position;

[0019] FIG. 5 is a view of the device of FIG. 4 in a second configuration where the top flap is in an intermediate position; and

[0020] FIG. 6 is a view of the device of FIG. 4 in a third configuration where the top flap is in its fully extended position and interacting with the paper guards.

DETAILED DESCRIPTION OF THE INVENTION

[0021] The following description is provided to enable any person skilled in the art to make and use the invention and sets forth the best modes contemplated by the inventor of carrying out his invention. Various modifications, however, will remain readily apparent to those skilled in the art, since the general principles of the present invention have been defined herein specifically to provide an economical and easy to operate auto-feed paper shredder that can readily accept single sheets while occupied shredding a stack of documents.

[0022] FIGS. 1, 2 and 3 are all drawings of cross-sections of the inventive shredder made along a plane running from the front to the back of the device. That is, the cross-sections show a side view of the mechanism. FIG. 3. is rendered in cut-away and perspective to reveal certain structures not as readily apparent in the “flat” cross-section of FIGS. 1 and 2. FIG. 1 shows a cross-section through the entire unit 10. The device has an elongated rectangular shape and most of the lower portion of the device is a hollow waste bin 14 into which the shredded paper bits fall. When the bin 14 becomes full, the paper shreds press against a full-bin sensor 16 and cut off power to the unit to prevent a backup of paper shreds into the shredding mechanism. The entire unit is supported by casters 12 so as to be easily rolled about.

[0023] The inventive paper shredder includes a normal shredding mechanism with blades 28 which is located in an upper portion of the unit above the waste bin 14. FIG. 2 shows an enlarged view of just the upper portion of the device. The shredding mechanism is accessed through a dual input (i.e., branched) throat. For storage purposes a hinged lid 26 folds over and closes (not shown) the top of the device. When in the open position as shown, the lid 26 serves as the support for a stack of papers to be shredded. A manual input slot 18, located on the front (left side in the drawing), leads directly (relatively straight shot) to the shredding mechanism in a manner similar to a conventional paper shredder. A second branch of the throat is the auto-feed throat 24 which is located to the rear of the unit (right side of drawing) and is associated with an auto-feed mechanism. A stack of paper (not shown) is slantingly supported by the lid 26 so that the lower end of the stack slides by gravity into the auto-feed throat 24. Paper guides 32 and 34 on the lid 26 reduce friction to facilitate sliding the stack into the throat 24.

[0024] The feed roller 30 of the auto-feed mechanism removes single or small number of sheets from the upper surface of the stack and delivers the sheets to the shredder mechanism. The “regular,” manual input slot 18 is located at the front of the shredder 10. A slightly curved surface leads an inserted sheet (or sheets) of paper into a fairly broad, essentially straight, throat immediately above a pair of counter-rotating shafts equipped with shredding blades 28. A pair of optical sensors 20 face each other across the manual throat 18. These sensors detect the presence of a shreddable object in the throat and activate the shredding mechanism. Of course, sensors based on mechanical, acoustical or any other physical principle can be substituted. The rotating blades pull the paper in and shred it. The resulting fragments fall into the waste bin container 14 located below the shredding mechanism. After the paper clears the throat, the sensors are no longer activated, but a delay circuit ensures that the shredding mechanism continues to operate for a few additional seconds to allow all of the object to be completely shredded and fall into the waste bin 14.

[0025] The rear portion of the shredder (right side of the figures) contains an auto-feed mechanism. A hinged lid 26 acts as a paper support and paper guide into a slanted intake tray. A short paper guide 32 marks one edge of the paper stack; elongated paper guides 34 help guide the stack and facilitate sliding. When a stack of paper is inserted into the slanted tray, the distal end of the stack rests against the roller 30 in (FIG. 2). A linkage (e.g., a gear train) between the roller 30 and the motor allows the roller 30 to rotate when the shredding mechanism is activated. The roller 30 is driven by a gear train, one gear 31 of which is visible in the drawing. A pair of photo-sensors 22 are positioned to detect any paper resting against the roller 30. The presence of paper activates the shredding mechanism and the sheets of paper are pulled from the top of the stack and under the roller 30 which rotates in a clockwise direction. The clearance under the roller 30 is small and fixed and will accommodate only one or a very small number of sheets of paper. The intake tray 26 is sized to accommodate approximately 100 sheets of ordinary (20 pound) paper or about 0.4 inches (10 mm) in total thickness. Note that the shredder throat is branched with the branch coming from the manual input slot 18 joining with the branch coming from the auto-feeder input 24 immediately above the first pair of optical sensors 20. In this way the manual optical sensors 20 also detect paper coming in from the auto-feeder and keep the mechanism operating even after there is no paper left in the input tray 26 to activate sensors 22.

[0026] As the auto-feeder operates, it pulls the sheets from the top of the stack, one at a time, under the roller 30 and pushes them into the shredding mechanism 28. When the last sheet is removed from the stack, the auto-feed pair of optical sensors 22 no longer detect the presence of paper. However, paper is still detected by manual sensors 20 thereby ensuring that the delay timing does not initiate until the last bit of paper enter the shredding mechanism.

[0027] The shredding mechanism is designed to handle several sheets of paper simultaneously while the auto-feeder is designed to deliver single sheets to the shredding mechanism. Therefore, if papers are inserted through the main input slot while there is an active auto-feeding operation, the shredding mechanism is not overloaded. This is very convenient for the user because once an auto-feed job has started, it is possible to insert paper through the main input slot without interrupting the auto-feed job and without having to wait for the auto-feed job to complete.

[0028] FIGS. 4, 5 and 6 show an improved paper guide system that can be used on the shredder 10. Here the short paper guide 32 and the long paper guides 34 have been replaced by two spaced-apart paper guides 33 that mark the lateral edges of the paper stack. An additional hinged top flap 36 has been added. After the shredder lid 26 is moved into an opened position (as shown in FIG. 4), the top flap 36 is rotated (arrow in drawing) towards the lid 25. FIG. 5 shows the top flap 36 in an intermediate position with small arrows showing the intended mating of top flap 36 with the paper guides 33. Finally (FIG. 6) when the top flap is rotated fully to meet the paper guides 33, a pocket-like tray is formed between the lid 26 and the top flap 36. Magnets 42 on the edge of the top flap interact with magnets 41 on the paper guides 33 to hold the top flap 36 firmly in place. Of course, other temporary fasteners such as snaps or locking tabs could be used in place of the magnets 42. The pocket-like tray provides improved paper feed as compared to the paper guides 32, 34 shown in FIG. 2. The pocket makes it easier to judge the thickness of the stack so as not to attempt to insert an overly thick stack. When a stapled stack of papers is inserted with the staple 40 distal to the shredder (as shown in FIG. 6) the auto-feeder very effectively rips one sheet at a time from the stack and feeds the sheet to the shredder. Without the pocket-like tray, the stack is more likely to bend or buckle, jamming the feeder rather than having a single sheet torn off. Other auto-feed paper shredders often include more or less complex staple strippers. Here the input tray arrangement ensures that the sheets are ripped off the staple one at a time without needing any complex mechanisms.

[0029] The shredding mechanism is advantageously equipped with the usual safety sensors that stop the operation if the unit becomes over heated and/or jammed. If a paper jam does occur, a reverse switch 44 is available that reverses the direction of the motor so that the jamming paper can be backed out of the mechanism. Note that the shredder throat is branched with an essentially straight branch leading to the manual input slot 18 and a curved branch leading to the auto-feed input 24. Therefore, when the unit is reversed, the backed paper comes out of the input slot (straight shot) and not out of the auto-feeder throat. It may be preferable, but not essential, to prevent the auto-feeder mechanism from feeding paper sheets in a reverse direction when the shredder is reversed. This can be achieved in several different ways. For example, the gear train can be equipped with a one-way clutch so that the feed roller 30 will not rotate in a reverse direction when the motor reverses. Even if the feed roller 30 rotates in a reverse (counterclockwise) direction, only a single sheet is pushed back onto the stack. Thereafter, the roller 30 simply rotates against the lower edge of the paper stack 38 without gripping a sheet—that is the configuration acts almost like a one-way clutch.

[0030] The following claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what essentially incorporates the essential idea of the invention. Those skilled in the art will appreciate that various adaptations and modifications of the just-described preferred embodiment can be configured without departing from the scope of the invention. The illustrated embodiment has been set forth only for the purposes of example and that should not be taken as limiting the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.