COMPOSTABLE CAPSULES AND PRODUCTION AND USE THEREOF

Abstract

Compostable capsule for preparing a beverage, in particular a hot beverage, comprising a core material of a bulk material, in particular selected from the group consisting of coffee powder, tea, cocoa, drinking chocolate, milk powder, instant coffee and dry soup and combinations thereof, and a cladding material encasing the core material, wherein the cladding material is a compostable, non-crosslinked polysaccharide.

Claims

1.-15. (canceled)

16. A Compostable capsule for preparing a beverage comprising: a core material of a bulk material, and a cladding material encasing the core material, wherein the cladding material is a compostable, non-crosslinked polysaccharide.

17. The compostable capsule according to claim 16, wherein the compostable non-crosslinked polysaccharide of the cladding material is selected from the group consisting of starches, modified starches, pectins, celluloses, carrageenans, algin(at)s, agar, pullulan, chitin, chitosan and combinations thereof.

18. The compostable capsule according to claim 16, wherein the cladding material is composed of 1-20 layers, the layers being composed of the same or different compostable non-crosslinked polysaccharides.

19. The compostable capsule according to claim 16, wherein the capsule is home compostable according to the NF T 51-800 and AS 5810 certification schemes.

20. The compostable capsule according to claim 16, wherein the capsule is spherical in shape.

21. The compostable capsule according to claim 16, wherein the cladding material encasing the core material has no seam.

22. The compostable capsule according to claim 16, wherein the cladding material surrounding the core material has a line of weakness which facilitates opening of the capsule.

23. The compostable capsule according to claim 16, wherein the core material is selected from the group consisting of coffee powder, tea, cocoa, drinking chocolate, milk powder, instant coffee and dry soup and combinations thereof.

24. The compostable capsule according to claim 17, wherein the compostable non-crosslinked polysaccharide of the cladding material is selected from the group consisting of carboxymethylcellulose (CMC), microfibrillated cellulose (MFC), pullulan and chitosan and combinations thereof.

25. A method of manufacturing a compostable capsule comprising: a) providing a core material from a bulk material; b) compacting the core material into a compact; c) providing a system comprising a compostable, non-crosslinked polysaccharide; d) application of the system to the surface of the pressed part; and e) drying of the coated pellet, the process being carried out under non-cross-linking conditions.

26. The method according to claim 25, wherein the system c) is an aqueous system.

27. The method according to claim 25, wherein step d) is carried out repeatedly with the same system or different systems to produce 1-20 layers on the surface of the compact.

28. The method according to claim 25, wherein the compression of the core material is performed with a compression pressure in the range of 1-100 MPa.

29. The method according to claim 26, wherein the aqueous system is provided in the form of an aqueous solution having a concentration of compostable non-crosslinked polysaccharide between 0.1% and 30% w/w, preferably between 1% and 20% w/w, more preferably between 3% and 6% w/w, based on the total weight of the aqueous system.

30. The method according to claim 26, wherein the aqueous system additionally contains a plasticiser.

31. The method according to claim 25, wherein step e) is carried out in air flow, by convection and/or contact drying.

32. The method according to claim 25, wherein the core material is selected from the group consisting of coffee powder, tea, cocoa, drinking chocolate, milk powder, instant coffee and dry soup and combinations thereof.

Description

EXAMPLE 1

[0071] A spherical compact for coffee preparation was prepared by compacting 7 g of roasted ground coffee powder at 30 MPa in a press. The coffee powder had a moisture content of 3.5%. The mean particle size of the coffee powder was 400 μm±100 μm. An aqueous solution of demineralised water and carboxymethylcellulose (CMC) (CMC sodium salt, medium viscosity, C4888, Sigma Al-drich, Switzerland) was then prepared. A system was prepared in the form of an aqueous solution with a concentration of carboxymethylcellulose (CMC) of 4% w/w based on the total weight of the aqueous solution. The solution was then mixed with 40% w/w sorbitol (based per gram dry weight of CMC). The pellet was immersed in the aqueous CMC solution for 6 s and dried for approx. 6 min at 25° C. in an air stream. Subsequently, the pellet was immersed a second time for 6 s in the aqueous CMC solution and again dried for approx. 6 min at 25° C. in an air stream.

EXAMPLE 2

[0072] A spherical compact for coffee preparation was prepared by compacting 6 g of roasted ground coffee powder at 30 MPa in a press The coffee powder had a moisture content of 3%. The mean particle size of the coffee powder was 400 μm±100 μm. Subsequently, an aqueous solution of demineralised water and sodium alginate (VIVAPUR Sodium Alginate, medium viscosity, JRS, Germany) was prepared. A system was prepared in the form of an aqueous solution with a sodium alginate concentration of 1.7% w/w based on the total weight of the aqueous solution. Subsequently, 2% w/w glycerol was added to the solution, based on the total weight of the system. The pellet was immersed in the aqueous sodium alginate solution for 10 s and dried for approx. 8 min at 50° C. in an air stream. Subsequently, the pellet was immersed a second time for 10 s in the aqueous sodium alginate solution and dried for at least 8 min at 50° C. in an air stream.