Bundled object, bundling method, and bundling apparatus
09567121 ยท 2017-02-14
Assignee
Inventors
Cpc classification
B65B13/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D71/02
PERFORMING OPERATIONS; TRANSPORTING
B65B13/32
PERFORMING OPERATIONS; TRANSPORTING
B65B13/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A bundled object is obtained in which a plurality of overlapped articles is sufficiently strongly bundled and it is also easy to release the bundling. A bundled object 1 is configured to include a body-to-be-bundled 3 which is made by overlapping a plurality of articles 2 and has four marginal portions 3a each extending a direction orthogonal to an overlapping direction, and a strip-shaped plastic tape 4 which bundles the body-to-be-bundled 3 by winding around the body-to-be-bundled 3 once so as to pass over the four marginal portions 3a. Then, both end portions 4a and 4b other than a winding portion of the plastic tape 4 are overlapped on each other at a position away from the body-to-be-bundled 3 and close to one marginal portion 3a, and the overlapped tape both end portions 4a and 4b are welded to each other at a plurality of welded portions H.
Claims
1. A bundled object comprising: a body-to-be-bundled which is made by overlapping a plurality of articles and has four marginal portions each extending in a direction orthogonal to an overlapping direction; and a strip-shaped plastic tape which bundles the body-to-be-bundled by winding around the body-to-be-bundled once so as to pass over the four marginal portions, wherein the bundled object has superimposed portions in which both ends of the plastic tape are overlapped on each other from a position of one marginal portion among the four marginal portions in a state of being away from the body-to-be-bundled, and the superimposed portions are welded to each other at a plurality of places arranged at intervals from each other in a tape width direction, at end portions on the body-to-be-bundled side.
2. The bundled object according to claim 1, wherein the shape of one welded portion of the plastic tape is a rectangular shape, one side of which is parallel to a width direction of the plastic tape, and a ratio of an area of the welded portion to the total area of the welded portion and a non-welded portion which is located between two welded portions is in a range of 20% to 70%.
3. The bundled object according to claim 2, wherein the ratio is in a range of 30% to 50%.
4. The bundled object according to claim 1, wherein the plastic tape is a tape made of at least one of polyethylene and polypropylene.
5. A bundling method for manufacturing a bundled object, said bundled object comprising a body-to-be-bundled which is made by overlapping a plurality of articles and has four marginal portions each extending in a direction orthogonal to an overlapping direction, and a strip-shaped plastic tape which bundles the body-to-be-bundled by winding around the body-to-be-bundled once so as to pass over the four marginal portions, said method comprising: storing the plastic tape, which has been elongated, in a storage unit; drawing a leading end of the plastic tape in a longitudinal direction; putting the drawn plastic tape over a side plate having a flat upper surface, and an article placement table; stacking up and placing a plurality of articles on the article placement table with the plastic tape put over the article placement table interposed therebetween, thereby forming the body-to-be-bundled; moving the plastic tape on the leading end side so as to be separated upward from the article placement table and be returned farther to the storage unit side than the side plate, thereby bringing an upper end of the body-to-be-bundled moving upward, into contact with up-and-down position defining unit, and also bringing a side surface of the body-to-be-bundled moving to the storage unit side, into contact with the side plate; making a force to tighten the body-to-be-bundled act on the plastic tape; welding two plastic tapes to each other on the upper surface of the side plate in a state where the force acts on the plastic tape and the two plastic tapes are placed on the upper surface; and thereafter, cutting the plastic tape between a portion in which the welding is made and the storage unit, wherein the bundled object has superimposed portions in which both ends of the plastic tape are overlapped on each other from a position of one marginal portion among the four marginal portions in a state of being away from the body-to-be-bundled, and wherein the superimposed portions are welded to each other at a plurality of places arranged at intervals from each other in a tape width direction, at end portions on the body-to-be-bundled side.
6. The bundling method according to claim 5, wherein in the step of drawing a leading end of the plastic tape in a longitudinal direction, the plastic tape is drawn in the longitudinal direction with one end as a leading end in a drawing direction, in the step of putting the drawn plastic tape over a side plate having a flat upper surface, and an article placement table, the article placement table is located on the side opposite to the storage unit with respect to the side plate and is at a position lower than the upper surface, in the step of stacking up and placing a plurality of articles on the article placement table with the plastic tape put over the article placement table interposed therebetween, thereby forming a body-to-be-bundled composed of the plurality of articles, the plurality of articles are placed on the article placement table with a portion farther on the storage unit side than the leading end of the plastic tape interposed therebetween, in the step of moving the plastic tape on the leading end side so as to be separated upward from the article placement table and be returned farther to the storage unit side than the side plate, the plastic tape is fixed farther on the storage unit side than a place on which the body-to-be-bundled is placed, and in the step of moving the plastic tape on the leading end side so as to be separated upward from the article placement table and be returned farther to the storage unit side than the side plate, the plastic tape farther on the leading end side than the place on which the body-to-be-bundled is placed is moved so as to be separated upward from the article placement table and be returned farther to the storage unit side than the side plate.
7. The bundling method according to claim 5, wherein tensile stress having a magnitude in a range of 40% to 99% of stress in which the plastic tape starts plastic deformation is made to act on the plastic tape in order to tighten the body-to-be-bundled.
8. The bundling method according to claim 7, wherein tensile stress having a magnitude in a range of 50% to 80% of stress in which the plastic tape starts plastic deformation is made to act on the plastic tape in order to tighten the body-to-be-bundled.
9. The bundling method according to claim 5, wherein the welding is performed by using a heat block in which convex portions for heating in which a tip surface coming into contact with the plastic tape has a rectangular shape and one side of the rectangular shape is set to be parallel to a width direction of the plastic tape are disposed in a plurality at intervals from each other in the width direction of the plastic tape.
10. The bundling method according to claim 9, wherein an area ratio of the convex portion for heating against the total area of the convex portion for heating, and one space between the convex portions for heating wherein the space is adjacent to the convex portion for heating, is in a range of 20% to 70%.
11. The bundling method according to claim 10, wherein a heat block in which the area ratio is in a range of 30% to 50% is used.
12. A bundling apparatus for manufacturing a bundled object, said bundled object comprising a body-to-be-bundled which is made by overlapping a plurality of articles and has four marginal portions each extending in a direction orthogonal to an overlapping direction, and a strip-shaped plastic tape which bundles the body-to-be-bundled by winding around the body-to-be-bundled once so as to pass over the four marginal portions, wherein the apparatus comprises: a storage unit for storing the plastic tape, which has been elongated; a tape drawing unit for drawing a leading end of the plastic tape in a longitudinal direction; an article set holder having a side plate having a flat upper surface, and an article placement table which is located on the side opposite to the storage unit with respect to the side plate; a tape putting-over unit for putting the drawn plastic tape over the upper surface of the side plate and the article placement table; a body-to-be-bundled supply unit for stacking up and placing a plurality of articles on the article placement table, thereby forming the body-to-be-bundled; an up-and-down position defining unit disposed above the body-to-be-bundled formed on the article placement table, at a distance from the body-to-be-bundled; a tape moving unit for moving the plastic tape on the leading end side so as to be separated upward from the article placement table and be returned farther to the storage unit side than the side plate, thereby bringing an upper end of the body-to-be-bundled into contact with the up-and-down position defining unit and also bringing a side surface of the body-to-be-bundled into contact with the side plate; a tape tightening unit for making a force to tighten the body-to-be-bundled act on the plastic tape; a welding unit for welding two plastic tapes to each other on the upper surface of the side plate in a state where the force acts on the plastic tape and the two plastic tapes are placed on the upper surface; and a tape cutting unit for cutting the plastic tape between a portion in which the welding is made and the storage unit, wherein the bundled object has superimposed portions in which both ends of the plastic tape are overlapped on each other from a position of one marginal portion among the four marginal portions in a state of being away from the body-to-be-bundled, and wherein the superimposed portions are welded to each other at a plurality of places arranged at intervals from each other in a tape width direction, at end portions on the body-to-be-bundled side.
13. The bundling apparatus according to claim 12, further comprising: a tape fixing unit for fixing the plastic tape farther on the storage unit side than a place on which the body-to-be-bundled is placed, wherein the tape drawing unit draws the plastic tape in the longitudinal direction with one end of the plastic tape as a leading end in a drawing direction, the article placement table is at a position lower than the upper surface of the side plate, the body-to-be-bundled supply unit stacks up and places a plurality of articles on the article placement table with a portion farther on the storage unit side than the leading end of the plastic tape interposed therebetween, and the tape moving unit moves the plastic tape farther on the leading end side than the place on which the body-to-be-bundled is placed, so as to be separated upward from the article placement table and be returned farther to the storage unit side than the side plate, thereby bringing an upper end of the body-to-be-bundled moving upward, into contact with the up-and-down position defining unit, and also bringing a side surface of the body-to-be-bundled moving to the storage unit side, into contact with the side plate.
14. The bundling apparatus according to claim 12, wherein the tape tightening unit makes tensile stress act on the plastic tape in order to tighten the body-to-be-bundled, and the stress is set to be in a range of 40% to 99% of stress in which the plastic tape starts plastic deformation.
15. The bundling apparatus according to claim 14, wherein the stress is set to be in a range of 50% to 80% of stress in which the plastic tape starts plastic deformation.
16. The bundling apparatus according to claim 12, wherein the welding unit is a heat block in which convex portions for heating in which a tip surface coming into contact with the plastic tape has a rectangular shape and one side of the rectangular shape is parallel to a width direction of the plastic tape are disposed in a plurality at intervals from each other in the width direction of the plastic tape.
17. The bundling apparatus according to claim 16, wherein an area ratio of the convex portion for heating against the total area of the convex portion for heating, and one space between the convex portions for heating wherein the space is adjacent to the convex portion for heating, is in a range of 20% to 70%.
18. The bundling apparatus according to claim 17, wherein the area ratio is in a range of 30% to 50%.
19. The bundling apparatus according to claim 12, wherein the up-and-down position defining unit has a lower surface which comes into contact with the body-to-be-bundled, and when the tape moving unit brings the upper end of the body-to-be-bundled into contact with the up-and-down position defining unit, the lower surface of the up-and-down position defining unit is located on the same plane as the upper surface of the side plate.
20. The bundling method according to claim 5, wherein in a step of bringing an upper end of the body-to-be-bundled moving upward, into contact with the up-and-down position defining unit, the upper end of the body-to-be-bundled is brought into contact with the up-and-down position defining unit at a position on the same plane as the upper surface of the side plate.
21. The bundled object according to claim 1, wherein a magnitude of a stress applied to the strip-shaped plastic tape in order to tighten the body-to-be-bundled is set to be in a range of from 40% to 99% of a stress in which the strip-shaped plastic tape starts plastic deformation.
22. The bundled object according to claim 1, wherein a magnitude of a stress applied to the strip-shaped plastic tape in order to tighten the body-to-be-bundled is set to be in a range of from 50% to 80% of a stress in which the strip-shaped plastic tape starts plastic deformation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
(17) In this embodiment, the article 2 is a slide for biochemical analysis (hereinafter referred to simply as a slide 2) as an example. The slide 2 of this example is an object made by supporting a reagent or the like for specimen analysis on, for example, a thin and substantially rectangular-shaped plastic substrate. Then, the slides 2 are made so as to be loaded into an analyzer (not shown) in a state where a plurality of slides 2 are overlapped, and for this reason, the slides 2 are handled in the state of the laminated body 3 in which a plurality of slides 2 are put together. If the laminated body 3 is configured by laminating a plurality of slides 2 each made of a substrate having the above-described shape, the laminated body 3 has a substantially rectangular parallelepiped shape having four marginal portions 3a. Each of the marginal portions 3a is parallel to a direction (a direction of an arrow X) orthogonal to a direction (a direction of an arrow Z) in which the slides 2 are overlapped.
(18) On the other hand, the plastic tape 4 for bundling is a tape obtained by cutting a thin sheet material made of, for example, high-density polyethylene, into a tape shape having a predetermined width. If a heating member is pressed in a state where two plastic tapes 4 are overlapped, as will be described later, heated and pressed portions are welded to each other. In addition, an appropriate temperature of the heating member for welding will be described in detail later.
(19) The plastic tape 4 bundles the laminated body 3 by winding around the laminated body 3 once so as to pass over the four marginal portions 3a of the laminated body 3. Describing in more detail, the plastic tape 4 is made longer than a length corresponding to one round of the laminated body 3 as a whole, and thus, in addition to a portion winding around the laminated body 3, both end portions 4a and 4b having some degree of length are left as overlapped portions. That is, both ends of the plastic tape are in a state of being away from the laminated body 3 that is a body-to-be-bundled. Then, both end portions 4a and 4b of the tape are away from the laminated body 3 and are overlapped on each other from the position of one marginal portion 3a, and the overlapped portions (superimposed portions) are welded to each other at a position close to one marginal portion 3a, that is, at end portions on the laminated body 3 side. In
(20) Both end portions 4a and 4b of the plastic tape 4 extend as pull tape portions for pulling (described later) farther to the outside in a tape length direction (the side away from the laminated body 3) than the welded portions H. In addition, in this example, a plurality of welded portions G similar to the welded portions H are formed farther to the outside in the tape length direction than the welded portions H. The welded portions G are formed in order to put both end portions 4a and 4b of the plastic tape 4 together and easily hold the portions and may be omitted as appropriate. Further, both end portions 4a and 4b of the plastic tape 4 may be cut at a position just outside of the welded portions in addition to being left slightly long outside the welded portions as shown in the drawing.
(21) When releasing the bundling of the bundled object 1 formed as described above, the laminated body 3 is retained in, for example, a given holder 5 or the like, as shown in
(22) Then, from this state, both end portions 4a and 4b as the pull tape portions of the plastic tape 4 are gripped by the fingers of a worker and pulled in a direction of an arrow P with a force strong to some extent. In addition, the pulling direction is, as an example, a direction approximately parallel to the upper surface of the laminated body 3 (that is, the upper surface of the slide 2 stacked at the top), a direction approximately orthogonal to the upper surface, or a direction deviated by an angle of the extent less than or equal to 30 with respect to these directions.
(23) If both end portions 4a and 4b of the plastic tape 4 are pulled in the direction approximately parallel to the upper surface of the laminated body 3, as shown in
(24) Note that, the direction of pulling both end portions 4a and 4b of the plastic tape 4 may be a direction that is approximately orthogonal to the upper surface of the laminated body 3 and is an upward direction in the plane of paper, or a direction deviated by an angle to the extent less than or equal to 30 with respect to the directions. In this case, it is necessary to restrict movement by some means such that the laminated body does not move in the upward direction in the plane of paper. For example, a weight may be placed on the laminated body, or the laminated body may be pressed down by the human hand. In such a case, a cutting state of the plastic tape 4 generally becomes a state as shown in
(25) Here, in
(26) In the holder 6, the bundled object 1 is retained upside down compared to the case of
(27) Next, a bundling method for manufacturing the bundled object 1 described above will be described.
(28) As shown in the drawing, the bundling apparatus has a tape supply roll 10 which is a storage unit for winding and storing the plastic tape 4 which has been elongated, a delivery clamp 11 which grips a leading end portion of the plastic tape 4 drawn from the tape supply roll 10, by a pair of upper and lower clamp pieces 11a and 11b, a tape cutter 12 which is configured by an upper blade 12a and a lower blade 12b, and a transport clamp 13 which grips the leading end portion of the plastic tape 4 by a pair of upper and lower clamp pieces 13a and 13b. In addition, in
(29) The clamp pieces 11a and 11b of the delivery clamp 11 are made such that each of the clamp pieces 11a and 11b can move in an up-and-down direction, that is, the Z direction, and move in a direction approaching each other, thereby entering a state of coming into contact with each other with the plastic tape 4 interposed therebetween, and thus gripping the leading end portion of the plastic tape 4, and move in a direction away from each other from there, thereby releasing the leading end portion of the plastic tape 4. The upper blade 12a and the lower blade 12b of the tape cutter 12 are also made such that each the upper blade 12a and the lower blade 12b can move in the up-and-down direction, that is, the Z direction, and move in a direction approaching each other, thereby sandwiching the leading end portion of the plastic tape 4 therebetween from the top and the bottom and then cutting the leading end portion of the plastic tape 4.
(30) The clamp pieces 13a and 13b of the transport clamp 13 are also made such that each of the clamp pieces 13a and 13b can move in the up-and-down direction, that is, the Z direction, and move in a direction approaching each other, thereby entering a state of coming into contact with each other with the plastic tape 4 interposed therebetween, and thus gripping the leading end portion of the plastic tape 4, and move in a direction away from each other from there, thereby releasing the leading end portion of the plastic tape 4. Then, the transport clamp 13 is made so as to be able to move in the Z direction and a Y direction in a state of gripping the leading end portion of the plastic tape 4 and configures a tape drawing unit, a tape putting-over unit, a tape moving unit, and a tape tightening unit in the bundling apparatus according to the present invention.
(31) The bundling apparatus further has a slide set holder 14, a heat block 15 as a welding unit made so as to be able to move in the Z direction, a set guide 16 as an up-and-down position defining unit made so as to be able to move in the Z direction and a X direction, and a slide supply unit 17 as a body-to-be-bundled supply unit made so as to be able to move in the Z direction.
(32) As shown in
(33) The heat block 15 has, at a bottom portion thereof, a plurality of convex portions 15a which are arranged in a row in the X direction at intervals from each other (refer to
(34) Further, it is preferable that the heat block 15 be provided with the comb tooth-like convex portions for heating 15a each having a rectangular tip surface (refer to
(35) The Two set guides 16 are disposed to be separated from each other in the width direction of the plastic tape 4 (the X direction). An upper portion of each set guide 16 is formed so as to have an L-shaped cross-section, and the respective set guides 16 are disposed on both sides of the slide placement section 25 (the front side and the back side in
(36) Hereinafter, a bundling method using this apparatus will be described. In a case of performing bundling, first, the transport clamp 13 moves in the Z direction and the Y direction from a standby position shown in
(37) If the transport clamp 13 advances to a predetermined position in the Y direction, the transport clamp 13 stops at the predetermined position. Subsequently, the delivery clamp 11 acting as a tape fixing unit enters a state of gripping and fixing the plastic tape 4 again and the transport clamp 13 moves by a predetermined distance in the Y direction. In this way, the plastic tape 4 is placed on the slide placement table 20 in a sufficiently slack state.
(38) Next, after the slide supply unit 17 in which a predetermined number (a plurality) of slides 2 are retained descends, the slide supply unit 17 stops at a position close to the upper ends of the four slide holding frames 21 and releases the retention of the plurality of slides 2 retained therein. Therefore, the slides 2 are placed on the slide placement table 20 with the plastic tape 4 interposed therebetween and stacked up inside the four slide holding frames 21 (in the slide placement section 25 shown in
(39) Next, the two set guides 16 move in a direction approaching each other and stops at an interval of about the tape width. In this way, a horizontal portion of each upper end of the set guides 16 enters a state of being located above a side portion of the laminated body 3. Thereafter, the set guides 16 descend by a predetermined length together, whereby a state is created where each of the lower surfaces of the horizontal portion is nearly aligned with the upper surface of the holder side plate 22. In other words, the lower surfaces of the horizontal portions of the set guides 16 are located on the same plane as the upper surface of the holder side plate 22.
(40) Next, the transport clamp 13 moves by a predetermined distance in the Y direction and enters a state where a portion of the plastic tape 4 winds around the laminated body 3 once, as shown in
(41) Next, the transport clamp 13 descends by a predetermined distance, thereby entering a state shown in
(42) Next, the heat block 15 descends from a standby position and the plurality of heated convex portions 15a thereof are pressed onto the two overlapped plastic tapes 4. At this time, the pressing positions of the plurality of convex portions 15a are positions out of the laminated body 3 near one marginal portion 3a (refer to
(43) Next, the upper blade 12a and the lower blade 12b of the tape cutter 12 that is a tape cutting unit are operated, whereby the plastic tape 4 is cut at a place farther on the leading end side to some extent than a portion gripped by the delivery clamp 11. A state at this time is shown in
(44) In the method described above, when moving the transport clamp 13 to the position shown in
(45) Further, as can be seen from
(46) Further, since the welding of the plastic tape 4 winding around the laminated body 3 is performed on the holder side plate 22 out of the laminated body 3, it becomes possible to perform the welding without basically transferring heat for welding to the slides 2. Therefore, it is possible to prevent a situation where the slides 2 are damaged by heat.
(47) Further, as described above with reference to
(48) In addition, since the heat block 15 (refer to
(49) In addition, in the method described above, the welded portions G shown in
(50) Further, as means for defining the positions of the plurality of slides 2 laminated, in addition to the holder side plate 22 and the set guide 16 described above, it is also possible to use a single holder jig 30 having a shape as shown in
(51) Further, as the plastic tape 4, it is not limited to a tape made of high-density polyethylene described above, and besides, as long as it is a thermally weldable tape such as a tape made of normal polyethylene or a tape made of polypropylene, for example, a tape made of any plastic is also basically applicable.
(52) Here, the plastic tape 4 being able to be particularly easily cut in the bundled object 1 according to the present invention will be described with reference to
(53) The fact that even if from this state, both end portions 4a and 4b are pulled in a direction as shown in
(54) In contrast,
(55) Further, the extent that the marginal portions 3a1 and 3a4 of the laminated body 3 bite the plastic tape 4 also becomes smaller than in the case of the bundled object according to the present invention described above. For this reason, a force to pull both end portions 4a and 4b of the plastic tape 4 is prone to act so as to stretch the plastic tape 4 between the marginal portions 3a1 and 3a2 and likewise between the marginal portions 3a3 and 3a4. Accordingly, also in this regard, it is necessary to further increase the pulling force in order to cut the plastic tape 4.
(56) In addition, it is also possible to pull both end portions 4a and 4b of the plastic tape 4 in the same direction as the direction of the arrow P of
Example
Preferable Range of Bundling Force
(57) Next, a preferable range of a force to bundle the laminated body 3 will be described. Here, with respect to the tensile strength of the plastic tape 4, what extent is preferable to be selected as a bundling force of a ratio was determined by experiment. In addition, the tensile strength of the plastic tape 4 which is dealt with here is defined by the lowest tensile stress in which the elasticity thereof is lost, that is, stress in which the plastic tape 4 starts plastic deformation if the plastic tape 4 is pulled with a further force. The reason for focusing on the elasticity of the plastic tape 4 is because, in order to strongly bundle the laminated body 3 composed of a plurality of articles laminated, it becomes essential to elastically bundle the laminated body 3 with the tape 4.
(58) a. Test Conditions
(59) In the experiment, the bundling strength was evaluated with the bundled object 1 as a target, in which the laminated body 3 made by overlapping twelve of the above-described slides for biochemical analysis was bundled with the plastic tape 4. A material of a portion to be bundled of the slide for biochemical analysis is thermoplastic resin, and the weight thereof is 10 g and the size is 28 mm lengthwise24 mm crosswise22 mm thick. On the other hand, as the plastic tape 4, tapes were obtained by cutting high-density polyethylene (HDPE) tapes having thicknesses of 20 m and 30 m to respectively have widths of 15 mm.
(60) The laminated body 3 made by overlapping the twelve slides was wound with the plastic tape 4 in a slide lateral direction and a thickness direction and the plastic tapes 4 were welded to each other in a state where tension (tensile stress) was applied thereto. A state at this time is schematically shown in
(61) b. Evaluation Methods
(62) Evaluation was performed by the following two methods.
Evaluation Method 1
(63) The bundled object 1 immediately after the bundling was lightly gripped by making the thumb and the index finger rest on the portion of the plastic tape 4, as shown in
Evaluation Method 2
(64) The bundled object 1 was dropped onto a flat table from a height of 200 mm, and thereafter, the bundled object 1 was lightly gripped similar to Evaluation Method 1 described above, and then whether or not the slides fall out was confirmed.
(65) c. Evaluation Results
(66) The evaluation results by the two evaluation methods described above are shown in Tables 1 and 2 below.
(67) TABLE-US-00001 TABLE 1 Case of Tape Thickness of 20 m Ratio of tensile stress to tensile strength 10% 50% 80% Evaluation Method 1 No slide No slide falling-out No slide falling-out falling-out Evaluation Method 2 Slide has fallen No slide falling-out No slide falling-out
(68) TABLE-US-00002 TABLE 2 Case of Tape Thickness of 30 m Ratio of tensile stress to tensile strength 10% 50% 80% Evaluation Method 1 No slide No slide falling-out No slide falling-out falling-out Evaluation Method 2 Slide has fallen No slide falling-out No slide falling-out
(69) As shown in Tables 1 and 2, in the bundled object 1 fabricated with a plastic tape tensile stress force at the time of welding set to be 10% of stress in which the tape starts plastic deformation, it was found that if the bundled object 1 was dropped, the plastic tape was loosened, and thus the bundling was easily released. In contrast, in the bundled objects 1 fabricated with a plastic tape tensile stress at the time of welding set to be 50% and 80% of stress in which the tape starts plastic deformation, it was confirmed that even if the bundled objects 1 were dropped, the bundling was not released.
(70) From the above results, it can be said that in a case where the plastic tapes are welded to each other by the heat block 15 having the comb tooth-like convex portions 15a as shown in
(71) <<Preferable Range of Convex Portion Area Ratio>>
(72) In a case where the plastic tapes are welded to each other by the heat block 15 having the comb tooth-like convex portions 15a as described above, bundling strength also depends on the convex portion area ratio described above. The results of the experiment of investigating in detail a preferable range of the convex portion area will be described below.
(73) a. Test Conditions
(74) The bundling strength was evaluated with the bundled object 1 as a target in which the laminated body 3 made by overlapping twelve of the same slides for biochemical analysis as that used in the above-described experiment was bundled with the plastic tape 4. As the plastic tape 4, a tape obtained by cutting a high-density polyethylene (HDPE) tape having thicknesses of 20 m to have a width of 15 mm was used.
(75) The laminated body 3 made by overlapping the twelve slides was wound with the plastic tape 4 in a slide lateral direction and a thickness direction and the plastic tapes 4 were welded to each other in a state where tension (tensile stress) was applied thereto by using the device shown in
(76) Usually, the tip surface of the convex portion for heating 15a, that is, the surface which comes into contact with the plastic tape 4 has an approximately rectangular shape (includes a square shape), one side of which is parallel to the width direction of the plastic tape 4, and also in this experiment, the heat block 15 having the convex portions for heating 15a of such a shape was used. Then, in this experiment, the heat blocks 15 of types A, B, C, and D having shapes shown approximately in
(77) More specifically, the lengths in the plastic tape width direction of the convex portions 15a in the heat blocks 15 of the types A, B, C, and D are 0.9 mm, 1.5 mm, 2.4 mm, and 15 mm, respectively. Then, the length of the convex portion 15a in a direction orthogonal to the plastic tape width direction is 1.5 mm which is common to all the types. Further, the setting temperature of the heat block 15 was set to be six temperatures, 160 C., 165 C., 170 C., 175 C., 180 C., and 185 C. and welding time was set to be 1.5 seconds.
(78) b. Evaluation Method
(79) The evaluation was performed by Evaluation Method 2 described above. That is, the bundled object 1 was dropped onto a flat table from a height of 200 mm, then, the bundled object 1 was lightly gripped by making the thumb and the index finger rest on the portion of the plastic tape 4, as shown in
(80) c. Evaluation Results
(81) The evaluation results are shown in Table 3 below.
(82) TABLE-US-00003 TABLE 3 Type A Type B Type C Type D (Convex portion (Convex portion (Convex portion (Convex portion area ratio: 30%) area ratio: 50%) area ratio: 80%) area ratio: 100%) 160 C. No slide No slide No slide Bundling being falling-out falling-out falling-out impossible due to tape stretching 165 C. No slide No slide Slide has fallen Bundling being falling-out falling-out impossible due to tape stretching 170 C. No slide No slide Slide has fallen Bundling being falling-out falling-out impossible due to tape stretching 175 C. No slide No slide Slide has fallen Bundling being falling-out falling-out impossible due to tape stretching 180 C. No slide No slide Slide has fallen Bundling being falling-out falling-out impossible due to tape stretching 185 C. Slide has fallen Slide has fallen Slide has fallen Bundling being impossible due to tape stretching
(83) As shown in Table 3, in order to secure a sufficient bundling force, it is preferable to set the convex portion area ratio of the heat block 15 to be 30% and 50%, and if the convex portion area ratio is set to be 80%, when the bundled object 1 is dropped, the bundling is easily released, and if the convex portion area ratio is set to be 100%, the bundling itself becomes impossible.
(84) From the above results, it can be said that in a case where the plastic tapes are welded to each other by using the heat block 15 having the comb tooth-like convex portions 15a as shown in
(85) In addition, the convex portion area ratio of the heat block 15 as described above basically directly becomes the ratio of the welded portion in the bundled object fabricated by using the heat block 15 to the total area of the welded portion and the non-welded portion between the welded portions. Therefore, the shape of the welded portion becomes a rectangular shape, one side of which is parallel to the width direction of the plastic tape, similar to the shape of the tip surface of the convex portion of the heat block 15. Further, the area of the non-welded portion refers to the area of a rectangular portion which is present between the two welded portions and in which a dimension thereof in the length direction of the plastic tape is set to be the same as that of the welded portion.
(86) Here, the reason that bundling becomes impossible in the heat block 15 of the type D described above, will be described. In a case where the laminated body 3 is bundled with the plastic tape 4 by using the device as shown in
(87) In contrast, the heat blocks 15 of the types A, B, and C can prevent the stretching of the welded portion described above. In the plastic tapes 4 welded by the heat blocks 15, a plurality of welded portions H are arranged at intervals (the non-welded portions) from each other in the tape width direction, as shown in
(88) In addition, strictly speaking, also in cases of using the heat blocks 15 of the types A, B, and C, in the non-welded portion of the plastic tape 4, some stretching sometimes occurs under a thermal effect of the welded portion H adjacent thereto. The heat block 15 of particularly the type C among these performs welding with the ratio of the non-welded portion to the welded portion H being smaller, compared to the heat blocks 15 of the types A and B. Therefore, in a case of using the heat block 15 of the type C, stretching becomes significant as the width of the non-welded portion is smaller, and thus, although it is not so much that the body-to-be-bundled falls out, but the bundling force becomes weaker. Therefore, if a dropping test as in Evaluation Method 2 described above, or the like is performed, stretching easily occurs in the plastic tape 4, thereby resulting in no dropping-resistance.