Large diameter pipe flexible connection
09568133 ยท 2017-02-14
Assignee
Inventors
Cpc classification
Y02E10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16L1/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/1085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/1012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/0857
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L27/111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A flexible connection for use between a vertical, large diameter cold water conveying pipe and a floating platform that supports the cold water conveying pipe or another pipe to permit the pipe and the platform to rotate in roll and pitch directions relative to one another without imposing excessive bending moments or strain on the cold water pipe. The flexible connection also contains internal and external pressure across the connection. The flexible connection includes an articulation mechanism that interconnects the vertical cold water conveying pipe and the platform or a pipe on the platform, and a flexible, fluid impermeable bellows.
Claims
1. A flexible connection between a first fluid conveying member and a second member that are movable relative to each other in roll and pitch directions, comprising: an articulated connection that interconnects the first fluid conveying member and the second member, the articulated connection including a first portion fixed to the first fluid conveying member and a second portion fixed to the second member, and the articulated connection permits the first fluid conveying member and the second member to move relative to each other about roll and pitch axes that are perpendicular to one another and the roll and pitch axes are each perpendicular to a central longitudinal axis of the first fluid conveying member; a flexible, fluid impermeable bellows adjacent to the articulated connection, the flexible fluid impermeable bellows includes a first end fixed to the first fluid conveying member and a second end fixed to the second member; the flexible, fluid impermeable bellows comprising: a plurality of flexible ring segments; a plurality of steel channel ring segments that form radially outward facing channels; the plurality of flexible ring segments positioned in an alternating adjacent arrangement with the plurality of steel channel ring segments, at least some of the steel channel ring segments comprising individual steel channel ring segments that are coupled on a first side to a first flexible ring segment and on a second side to a second flexible ring segment; each flexible ring segment comprising a ring of elastomer having a pair of end flanges and a pair of intermediate flanges that are interconnected so as to define two radially inward facing valleys and a radially outward facing valley, and steel rings disposed in the radially inward facing valleys; and for each ring of elastomer, one of the end flanges thereof is disposed between one of the steel rings and one of the steel channel ring segments.
2. The flexible connection of claim 1, wherein the articulated connection comprises a gimbal joint.
3. The flexible connection of claim 2, wherein the gimbal joint includes a gimbal ring, first pins oppositely disposed on the gimbal ring, first bearings connected between the first pins and the first fluid conveying member, second pins oppositely disposed on the gimbal ring, and second bearings connected between the second pins and the second member; and the gimbal joint is axially spaced from the flexible, fluid impermeable bellows.
4. The flexible connection of claim 3, wherein the first pins extend radially inward from the gimbal ring, the second pins extend radially outward from the gimbal ring, and the first pins and the second pins are circumferentially spaced from each other by 90 degrees.
5. The flexible connection of claim 1, wherein the articulated connection comprises a plurality of tension cylinders that are circumferentially spaced from one another around the central longitudinal axis of the first fluid conveying member, each tension cylinder includes a first tension cylinder end fixed to the first fluid conveying member and a second tension cylinder end fixed to the second member; and the flexible, fluid impermeable bellows is surrounded by the plurality of tension cylinders.
6. The flexible connection of claim 5, wherein the tension cylinders are passive cylinders each of which comprise a cylinder, a piston disposed in the cylinder, and an elastomeric member disposed in the cylinder and engaged with the piston.
7. The flexible connection of claim 5, wherein the tension cylinders are hydraulic cylinders each of which comprises a cylinder and a piston disposed in the cylinder.
8. The flexible connection of claim 5, wherein the tension cylinders are disposed at an angle of at least 5 degrees relative to the central longitudinal axis.
9. The flexible connection of claim 1, further comprising a buoyant element disposed within the radially outward facing channels of the steel channel ring segments.
10. The flexible connection of claim 1, further comprising a flexible ring disposed at a root of the radially outward facing valley of each ring of elastomer.
11. The flexible connection of claim 1, wherein the first fluid conveying member comprises a pipe or a bundle of pipes.
12. The flexible connection of claim 11, wherein the first fluid conveying member comprises a pipe having a diameter of at least about 10 meters.
13. The flexible connection of claim 11, wherein the second member is a floating platform.
14. The flexible connection of claim 13, wherein the floating platform is part of an ocean thermal energy conversion plant.
15. A flexible connection that permits articulation between a first fluid conveying member and a second member that are movable relative to each other in roll and pitch directions, comprising: an articulated connection that interconnects the first fluid conveying member and the second member, the articulated connection including a first portion fixed to the first fluid conveying member and a second portion fixed to the second member; a flexible, fluid impermeable bellows adjacent to the articulated connection, the flexible fluid impermeable bellows includes a first end fixed to the first fluid conveying member and a second end fixed to the second member; the articulated connection comprises an articulated joint disposed along a central longitudinal axis of the first fluid conveying member, the articulated joint includes a first section fixed to the first fluid conveying member and a second section fixed to the second member, and the articulated joint is surrounded by the flexible, fluid impermeable bellows; the flexible, fluid impermeable bellows comprising: a plurality of flexible ring segments; a plurality of steel channel ring segments that form radially outward facing channels; the plurality of flexible ring segments positioned in an alternating adjacent arrangement with the plurality of steel channel ring segments, at least some of the steel channel ring segments comprising individual steel channel ring segments that are coupled on a first side to a first flexible ring segment and on a second side to a second flexible ring segment; each flexible ring segment comprising a ring of elastomer having a pair of end flanges and a pair of intermediate flanges that are interconnected so as to define two radially inward facing valleys and a radially outward facing valley, and steel rings disposed in the radially inward facing valleys; and for each ring of elastomer, one of the end flanges thereof is disposed between one of the steel rings and one of the steel channel ring segments.
16. The flexible connection of claim 15, wherein the second member has a tapered shape with a first end fixed to the flexible, fluid impermeable bellows and a second end fixed to a support structure, and the second member tapers continuously from the first end fixed to the flexible, fluid impermeable bellows to the second end fixed to the support structure.
17. The flexible connection of claim 16, further comprising first load transfer beams extending between the first section of the articulated joint and an interior surface of the first fluid conveying member, and second load transfer beams extending between the second section of the articulated joint and an interior surface of the second member; the first load transfer beam and the second load transfer beam are generally planar with planes thereof oriented substantially parallel to the central longitudinal axis.
Description
DRAWINGS
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DETAILED DESCRIPTION
(19) Flexible connections between a first fluid conveying member and a second member that are movable relative to each other are described below with reference to
(20) As described further below, the first fluid conveying member can be a single large diameter pipe or a bundle of smaller diameter pipes. The first fluid conveying member may be referred to herein as a cold water conveying pipe which term is intended to encompass a single large diameter pipe or a bundle of smaller diameter pipes. The second member can be a structure that supports the first fluid conveying member or it can be a second fluid conveying member. The flexible connections are also designed to contain internal and/or external fluid pressure across the connections.
(21) An exemplary, non-limiting application of the flexible connections will be described with reference to
(22) The platform 10 floats in the ocean, sea or other body of water 12. The platform 10 includes an upper platform 14 that is supported above the water 12 by a plurality of support legs 16. A lower platform 18 is supported beneath the surface of the water. A large diameter, vertical, cold water conveying pipe 20 (also called the first fluid conveying member) is supported by the platform 10, in particular the lower platform 18. The pipe 20 extends vertically a distance down into the water to convey cold water to the platform 10. In one example, the pipe 20 can be around 10 m or greater in diameter to prevent excessive friction losses. The pipe 20 can be formed of a single long section of pipe, for example of steel or other material suitable for resisting salt water or fresh water. The pipe 20 can also be formed by a plurality of sections of pipe that are connected together.
(23) In the case of an OTEC plant, water conveying pipes 22 would be joined by flanges to a) piping going to the power modules of the OTEC plant, and b) an upper flange connected to the top of a bellows discussed further below. The connection between the bellows and the pipes 22 is water tight so that water coming up through the cold water pipe 20 does not leak but instead flows into the pipes 22. In one embodiment, the flange between the pipes 22 and the bellows would be installed after the cold water pipe 20 is lowered into the water 12 and hanging off of a lower guide as discussed further below.
(24) For purposes of illustration,
(25) With reference to
(26) It is to be understood that the flexible connections described herein are not limited to use in an OTEC application. The flexible connections can be used to connect a first pipe to any support structure or to another pipe in any application including, but not limited to, a floating liquid natural gas plant. As used in this patent application, the pipe 20 or the bundle of smaller diameter pipes 24 can also be referred to as a first fluid conveying member. The platform 10, including the lower platform 18, can be referred to as a second member. The second member can also be a second pipe.
(27) The details of different embodiments of flexible connections will now be described. In each embodiment, the flexible connection includes two primary parts. The first part is a means of articulation which allows two sections of pipe, or the pipe and its support, to rotate in the roll and pitch directions relative to one another without imposing excessive bending moments or strain on the pipe, while restraining or restricting yaw or torsional rotation. The second part is a means of containing internal and external pressure across the articulated section.
(28) A first embodiment of a flexible connection 50 is illustrated in
(29) Any type of connection between the first section 56 and the second section 58 that permit relative roll and pitch rotations between the two sections about the x-axis and y-axis respectively, while restraining yaw rotation about the z-axis, can be used. For example, in the embodiment illustrated in
(30) With reference to
(31) The load transfer beams 70, 72 extend substantially radially relative the central longitudinal axis A-A and are generally planar with the planes thereof oriented substantially parallel to the central longitudinal axis A-A. The load transfer beams 70, 72 transfer loads between the members 52, 60 and the first and second sections 56, 58. The members 52, 60 and the beams 70, 72 are preferably formed of metal.
(32) As best seen in
(33) As shown in
(34) In the illustrated embodiment, the member 60 has a tapered shape with a smaller diameter end thereof having a flange 84 for fixing to the bellows (as best seen in
(35) As evident from
(36) In the illustrated embodiment, the bellows 54 comprises a plurality of flexible ring segments 90 that are separated by steel channel ring segments 92. The ring segments 90 and the channel ring segments 92 are circumferentially continuous. Each flexible ring segment 90 includes a ring of elastomer 94 having a pair of end flanges 96a, 96b and a pair of intermediate flange 98a, 98b that are integrally formed and interconnected so as to define two radially inward facing valleys 100a, 100b and a radially outward facing valley 102. The elastomer ring 94 thus approximately has the shape of a sideways letter M that is rotated in a clockwise direction 90 degrees. Flat steel rings 104 are disposed in the radially inward facing valleys 100a, 100b.
(37) With continued reference to
(38) Any means for fastening the end flanges 96a, 96b between the rings 104, flanges 82, 84 and the C-shaped rings can be used as along as a secure, watertight attachment is achieved. For example, the end flanges 96a, 96b can be bonded to the adjacent elements using an adhesive that is cured. However, mechanical fasteners could be used if adequate sealing is achieved or provided between the segment joints.
(39) In an underwater application, for example in an OTEC plant, where the connection 50 is underwater, because of the loading on the bellows 54, it is preferred to make the connection 50 approximately, or even substantially, neutrally buoyant. Some positive buoyancy may be desired to ensure against collapse of the bellows 54. However, in situations where some positive buoyancy is not desired, the connection can be made substantially neutrally buoyant. With reference to
(40) In addition, with continued reference to
(41) In an exemplary use of the connection 50, the bottom end of the member 52 would be fixed to the cold water pipe via the flange 80 and a corresponding flange on the cold water pipe. The upper end of the member 60 would be fixed to a suitable flange or coupling on pipes of the platform via the flange 86. The flexible connection 50 will thus permit relative movements between the cold water pipe and the pipes and other elements of the platform with the bellow containing pressure across the connection.
(42) With reference now to
(43) With reference to
(44) A flexible, fluid impermeable bellows 162 extends upwardly from the flange 156. In particular, with reference to
(45) The gimbal joint 150 includes a circumferentially continuous gimbal ring 166. The ring 166 has first pins 168 spaced 180 degrees apart from one another on the ring so that the pins 168 are oppositely disposed, and second pins 170 spaced 180 degrees apart from one another and spaced 90 degrees from the pins 168, so that the pins 170 are oppositely disposed. As shown in
(46) In an exemplary use of the connection 150, the sleeve 154 is extended upwardly through a hole in the floating platform. The lower end of the bellows is fixed to the top end of the sleeve 154 and the top end of the bellows is fixed to a suitable flange or coupling on the pipes of the floating platform. The gimbal ring 166 is also mounted between the sleeve 154 and the platform as described above. The cold water pipe 158 is then lowered downward through the bellows until the flange 160 thereof rests on the flange 156. The flexible connection 150 will thus permit relative roll and pitch movements between the cold water pipe and the pipes and other elements of the platform with the bellows containing pressure across the connection.
(47) With reference now to
(48) Like with the connection 150, the connection 250 includes a cylindrical sleeve 256 having a flange 258 at the upper end thereof that in use extends upwardly through the floating platform as shown in
(49) The bellows 254 extends upwardly from the flange 258. In particular, with reference to
(50) The tension cylinders 252 are circumferentially spaced from one another around the central longitudinal axis A-A of the pipe 260. As best seen in
(51) As shown in
(52) Although the tension cylinders 252 have been described as being passive elastomeric devices, hydraulic tension cylinders 300 can be used as illustrated in
(53) Mounting of the connection 250 relative to the platform is discussed above in the description of
(54) The examples disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.