Lifting arrangement for a construction machine
09567724 ยท 2017-02-14
Assignee
Inventors
Cpc classification
E02F3/431
FIXED CONSTRUCTIONS
E02F9/0841
FIXED CONSTRUCTIONS
E02F3/3405
FIXED CONSTRUCTIONS
B66F9/00
PERFORMING OPERATIONS; TRANSPORTING
E02F3/422
FIXED CONSTRUCTIONS
E02F3/434
FIXED CONSTRUCTIONS
E02F9/265
FIXED CONSTRUCTIONS
E02F9/2029
FIXED CONSTRUCTIONS
International classification
E02F3/43
FIXED CONSTRUCTIONS
B66F9/00
PERFORMING OPERATIONS; TRANSPORTING
E02F3/38
FIXED CONSTRUCTIONS
E02F3/34
FIXED CONSTRUCTIONS
Abstract
A lifting arrangement for a construction machine is provided which includes a main arm (3) which is provided with a pivot connector (4). The pivot connector (4) is pivotably supported on a main arm support means (6). The main arm support means (6) is moveable in a direction which includes at least a component in the front-rear direction with respect to a frame arrangement of a construction machine to which the lifting arrangement can be applied. Based on a control of a main arm actuating element (11) and an auxiliary actuating element (21), a path of an equipment connector (5) upon moving said main arm (3) between a lowered position and a lifted position can be achieved which follows a predetermined path.
Claims
1. Lifting arrangement for a construction machine, preferably for a wheel loader (1) having a frame arrangement with a front frame portion (30) and a rear frame portion (20), said lifting arrangement being mountable to said frame arrangement, said lifting arrangement comprising; a main arm (3) which is provided with a pivot connector (4) at a proximate end thereof and an equipment connector (5) at a distal end thereof, a main arm support means (6) for pivotably supporting said pivot connector (4) of said main arm (3), wherein said main arm support means (6) is movably mounted on said frame arrangement such that said pivot connector (4) of said main arm (3) is movable in a direction which includes at least a component in the front-rear direction with respect to said frame arrangement, a main arm actuating element (11) engaged to said main arm (3), and an auxiliary actuating element (21) engaged to said main arm support means (6) for moving said equipment connector (5) between a lowered position and a lifted position, determining means (50) for determining a lifting related quantity reflecting a position of said equipment connector (5) with respect to said front frame arrangement (30), and control means (60) for controlling an operation of said main arm actuating element (11) and said auxiliary actuating element (21) based on the determined lifting related quantity, such that a path of said equipment connector (5) upon moving said main arm (3) between said lowered position and said lifted position follows a predetermined path, preferably a substantially vertical path.
2. Lifting arrangement for a construction machine according to claim 1, wherein said support means (6) is formed as support link (6a) having a first bearing portion (12) and a second bearing portion (13), said first bearing portion (12) being pivotably mounted to said pivot connector (4) of said main arm (3) and said second bearing portion (13) being pivotably mounted to said front frame portion (30).
3. Lifting arrangement for a construction machine according to claim 1, wherein said main arm actuating element (11) has a first end (11a) and a second end (11b), the first end (11a) being pivotably mounted to said main arm (3) at a position between said pivot connector (4) and said equipment connector (5).
4. Lifting arrangement for a construction machine according to claim 1, wherein said auxiliary actuating element (21) has a first end (21a) and a second end (21b), the first end (21a) being pivotably mounted to said main arm support means (6).
5. Lifting arrangement for a construction machine according to claim 4, wherein said second end (21b) of said auxiliary actuating element (21) is pivotably mounted to said main arm (3).
6. Lifting arrangement for a construction machine according to claim 4, wherein said second end (21b) of said auxiliary actuating element (21) is pivotably mounted to said front frame portion (30).
7. Lifting arrangement for a construction machine according to claim 1, wherein said second end (11b) of said main arm actuating means (11) is pivotably mounted to said front frame portion (30).
8. Lifting arrangement for a construction machine according to claim 1, wherein said second end (11b) of said main arm actuating means (11) is pivotably mounted to said main arm support means (6).
9. Lifting arrangement for a construction machine according to claim 2, wherein said support link (6a) includes an actuation extension (6b) which is mounted to said second bearing portion (13) and extends straight or angled with respect to a longitudinal direction of said support link (6a), said first end (21a) of said auxiliary actuating element (21) being pivotably mounted to said actuating extension (6b).
10. Lifting arrangement for a construction machine according to claim 1, wherein said determining means (50) includes a first sensing means (51; 51A) for determining a rotational position of said main arm (3) with respect to said main arm support means (6) and a second sensing means (52; 52A) for determining the position of said main arm support means (6) with respect to said front frame portion (30), said first and second sensing means (51, 52) preferably including at least one of an angle sensor and a linear sensor.
11. Lifting arrangement for a construction machine, preferably for a wheel loader (1) having a frame arrangement with a front frame portion (30) and a rear frame portion (20), said lifting arrangement being mountable to said frame arrangement, said lifting arrangement comprising; a main arm (3) which is provided with a pivot connector (4) at a proximate end thereof and an equipment connector (5) at a distal end thereof, a main arm support means (6) for pivotably supporting said pivot connector (4) of said main arm (3), a main arm actuating element (11) engaged to said main arm (3) for moving said equipment connector (5) between a lowered position and a lifted position, and an auxiliary actuating element (22) which is mounted to said main arm (3) and engaged to said equipment connector (5) for moving said equipment connector (5) in a direction which includes at least a component in the front-rear direction with respect to said frame arrangement, determining means (50) for determining a lifting related quantity reflecting a position of said equipment connector (5) with respect to said front frame arrangement (30), and control means (60) for controlling an operation of said main arm actuating element (11) and said auxiliary actuating element (22) based on the determined lifting related quantity, such that a path of said equipment connector (5) upon moving said main arm (3) between said lowered position and said lifted position follows a predetermined path, preferably a substantially vertical path.
12. Lifting arrangement for a construction machine according to claim 11, wherein said determining means (50) includes a first sensing means (51; 51A) for determining a rotational position of said main arm (3) with respect to said main arm support means (6) and a second sensing means (52A) for determining the position of said equipment connector (5) with respect to said main arm (3), said first and second sensing means (51; 51A, 52A) preferably including at least one of an angle sensor and a linear sensor.
13. Lifting arrangement for a construction machine according to claim 1, wherein at least one linear sensor is mounted to said main arm actuating element (11) and/or said auxiliary actuating element (21; 22) for determining a respective extension position thereof.
14. Lifting arrangement for a construction machine according to claim 1, wherein said control means (60) is arranged with an input section (61) for receiving at least a signal reflecting a target position of said equipment connector (5) and said lifting related quantity and with an output section (62) for outputting operational signals to said main arm actuating element (11) and said auxiliary actuating element (21; 22).
15. Lifting arrangement for a construction machine according to claim 1, wherein said control means (60) is equipped with a storage means (63) storing a pattern defining a unique relationship between an actuating position of said main arm actuating element (11) and an actuating position of said support means actuating element (21; 22), wherein the control performed by said control means (60) is based on said pattern.
16. Lifting arrangement for a construction machine according to claim 15, wherein said relationship is such that a movement of said equipment connector (5) follows a predetermined path upon lifting said equipment connector (5) between said lowered position and said lifted position.
17. Lifting arrangement for a construction machine according to claim 1, wherein at least one of a bucket (15) and a lifting fork (16) for lifting heavy loads is tiltably mounted to said equipment connector (5).
18. Wheel loader (1) having an articulating frame arrangement consisting of a front frame portion (30) and a rear frame portion (20) which are articulatingly interconnected for providing an articulating steering, comprising a lifting arrangement according to claim 1.
19. Wheel loader (1) according to claim 18, wherein elements forming said lifting arrangement are supported by said front frame portion (30) of said articulating frame arrangement and are articulated together with said front frame portion (30) with respect to said rear frame portion (20) upon steering actions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained based on the enclosed drawings showing an exemplary construction machine equipped with a lifting arrangement according to various embodiments and modifications. It is noted that the following drawings should not be considered as limiting the invention set out in the claims. Moreover, the illustrated construction machine is merely an example and the lifting arrangement according to the invention is applicable to various types of construction machines.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(32) In the following, embodiments and modifications of the present invention are explained in detail based on the drawings. It is noted that the below discussed embodiments can be combined with each other and the invention is not specifically restricted to the structure and arrangement of the specific embodiments and modifications discussed below.
General Overview
(33) The present invention relates to a lifting arrangement which is applicable to construction machines in general. In the following embodiments, the lifting arrangement is illustrated and explained as structure of a construction machine which is embodied as wheel loader. However, the specific application of the lifting arrangement according to the present invention is not limited to the application to a wheel loader. Rather, the lifting arrangement according to the present invention can be applied to a drivable construction machine of any type such as loaders having wheels or crawler track chains or even a combination of both. Moreover, the steering type is not limited to the below discussed optional articulating steering arrangement. Rather, the lifting arrangement is applicable to construction machines having any type of steering arrangements such as articulating steering arrangements, skid steering arrangements or any other type.
(34) The construction machine to which the lifting arrangement according to the present invention is applicable is briefly explained based on the illustration of
(35) The construction machine 1 comprises a front frame portion 30 and a rear frame portion 20. In the example according to
(36) The construction machine 1 according to the example shown in
(37) An engine compartment 202 is provided at the rear frame portion 20 which houses 1 are multiple power sources for providing power required to operate the construction machine 1. The power sources can include but are not limited to an internal combustion engine, such as a diesel engine, which can be coupled to further equipment such as hydraulic pumps, generators and the like. The power source is used to provide power for driving the front wheels 301 and/or the rear wheels 201 as well as for providing power for actuators besides other elements of the construction machine.
(38) The front frame portion 30 extends in the forward direction with respect to the rear frame portion 20. In the present example, the front frame portion 30 is located in front of the operator's cap 203 and the engine compartment 202. However, the application of the lifting arrangement according to the present invention is not limited to the construction machine 1 having such an arrangement.
(39) Upon a steering operation, the front frame portion 30 tilts with respect to the rear frame portion 20, the operator's cab 203 and the engine compartment 202. However, it is also possible to provide a modified steering arrangement such as a single wheel steering, front wheel steering or rear wheel steering while the articulating steering arrangement is omitted or provided only as option.
(40) In the following, the lifting arrangement according to the present invention is explained in various embodiments, wherein the lifting arrangement is mounted to the front frame portion 30 of the above explained exemplary construction machine 1 embodied as wheel loader.
First Embodiment
(41) The lifting arrangement according to the first embodiment comprises a main arm 3 having a pivot connector 4 at a proximate end and an equipment connector 5 at a distal end thereof. The pivot connector 4 is pivotally supported at a main arm support means 6 which includes a main arm support link 6a in the present embodiment. However, the main arm support means is not limited to a link as shown in the drawings. Rather, any support means can be used as long as the pivot connector 4 of the main arm 3 is movable in the required direction as set out below. For example, a slide or guide element can be provided which forms the mains arm support means according to the present invention.
(42) The main arm support link 6a has a first end 12 and a second end 13, the first end being pivotally connected to the pivot connector 4 of the main arm 3 and the second end 13 being pivotally connected to an element of the front frame portion 30. The connection between the pivot connector 4 of the main arm 3 and the first end 12 of the main arm support link 6a can be provided as bearing arrangement of a suitable type in order to provide e.g. a sliding rotation of the main arm 3 with respect to the main arm support link 6a.
(43) The main arm support link 6a is pivotally mounted to the front frame portion 30 at its second end 13. In order to provide such a pivotable mount of the main arm support link 6a to the front frame portion 30, a rotating bearing of a suitable type is arranged for providing the pivotable movement of the main arm support link 6a with respect to the front frame portion 30.
(44) The main arm support means 6 according to the invention is arranged such that a movement of the main arm support means 6 provides a movement of the pivot connector 4 in a direction which at least includes a component in the front-rear direction of the construction machine 1. For this reason, the main arm support link 6a is directed in an upward direction with a specific inclination from the vertical direction in the situation in
(45) A main arm actuating element 11 embodied as linear actuator in
(46) An auxiliary actuating element 21 embodied as linear actuator is provided in the lifting arrangement. The auxiliary actuating element 21 has a first end 21a and second end 21b, the first end 21a being pivotably mounted to said main arm support link 6a in the embodiment shown in
(47) By actuating the main arm actuating element 11, the main arm 3 is rotated about a pivot center provided at the second bearing portion 13 of said main arm support link 6a. In other words, by extending the main arm actuating element 21, the main arm 3 is rotated together with the main arm support link 6a in the clockwise direction such that a lifting operation is achieved.
Control System
(48) Reference is made to
(49) The CPU of the control means 60 communicates with a storage means 63 and is capable of obtaining information from the storage means and of transferring information to the storage means 63. The storage means 63 includes besides others information in the form of a set of data, such as functions or patterns.
(50) Furthermore, an input section 61 communicates with the control means 60. The input section 61 is capable of transferring signals to the control means 60 which are e.g. triggered by the operator operating the construction machine. As alternative or in addition, the input section 61 can further communicate with additional control systems in order to provide an automatic trigger for transferring signals to the control means 60.
(51) The control means 60 communicates with an output section 63 which is provided for controlling the actuating system of the lifting arrangement, in particular, the main arm actuating element 11 and the auxiliary actuating element 21. The output section 63 can be combined with a not illustrated solenoid section controlling pressures and/or flow rates of hydraulic fluid to and from the pressure chambers of the actuators in a known manner. Consequently, the output section 62 can transfer the signals provided from the control means 60 into actuating movements of the main arm actuating element 11 and the auxiliary actuating element 21.
(52) The above indicated functions or patterns included in the storage means 63 is used for controlling the movement pattern of the equipment connector 5 of the lifting arrangement in the course of a lifting operation. According to the present invention, the control system provides a relationship between the movement of the main arm actuating element 11 and the movement of the auxiliary actuating element 21. In other words, the function or pattern included in the storage means 63 includes a relationship between the operating position of the main arm actuating element and the operating position of the auxiliary actuating element 21. The relationship can be continuous.
Operation
(53) The operation of the control based lifting arrangement is explained in the following. Starting out from the situation in
(54) Upon further performing the lifting operation from the intermediate position shown in
(55) Based on the above cooperation of the main arm actuating element 11 and the auxiliary actuating element 21 in combination with the construction using the main arm support link 6a, a movement pattern of the equipment connector 5 can be provided which deviates from a circular path having a constant radius.
(56) The above explained resulting movement pattern which can be derived from
(57) An exemplary function which is used in the control operation of the lifting arrangement according to the invention is illustrated in
(58) The above mentioned closed loop control is continuously performed by the control system such that there is always a unique relationship between the extension position of the main arm actuating element 11 and the extension position of the auxiliary actuation element 21. According to the present invention, as stated above, the pattern or function can be set such that the movement pattern of the equipment connector can be predetermined in various ways. According to the most preferable solution according to the present invention, the pattern can be set such that the movement path of the equipment connector 5 follows a substantially vertical path or at least remains within a specific range which is aligned to a vertical direction.
(59) Based on the above operation, the bucket 15 shown as example in
(60) In the following, the advantages of the present invention are explained based on the above embodiment. The lifting capacity of construction machines of this type is crucial for the operational efficiency of the machine. In case the construction machine is supposed to be operated for lifting high loads from the lowered position of the bucket to the lifted position of the bucket, the tilting moment exerted by the load to the construction machine 1 must be considered. In this concept, the point of contact of the front wheels 301 must be considered as tilting point T of the construction machine which is indicated in
(61) Considering a prior art lifting arrangement, upon lifting a load based on a main arm having an equipment connector which follows a circular path upon a movement between a lowered position and the lifted position, the protruding distance of the equipment connector and the load acting on the equipment connector protrudes further in the intermediate position than in the lowered position or the lifted position. According to the present invention, the protruding distance in the horizontal direction between the tilting point T defined as point of contact of the front wheel 301 on the ground and the equipment connector is decreased, in particular in the intermediate position, compared to the known arrangement in which the equipment connector 5 follows a circular path.
(62) Based on the inventive lifting arrangement, the load capacity of the construction machine 1 can be increased due to the fact the tilting moment in the intermediate position of the equipment connector to the construction machine is decreased. On the other hand the construction machine can be downsized while maintaining the same load capacity by using the inventive concept discussed above. The path P shown in the drawings is only an example in order to illustrate that the path P deviates from a circular path which is achieved by prior art lifting arrangements. Depending on the detailed setting of the control system and the mechanical arrangement, e.g. the setup of distances and length of the links, the shape of the path P can be influenced appropriately, in particular based on the pattern or function stored in the storage means. In the context of the present invention, the path P can be considered as vertical path as it deviates from the circular path and is close to a vertical line. It is sufficient in the context of the present invention that the path P remains within a predetermined range of distance between the tilting point T defined by the point of contact of the front wheels 301 with the ground and the vertical distance to the path P.
(63) A further advantage of the above discussed lifting arrangement shown in
(64) In addition, due to the specific arrangement using the actuators and the main arm support means 6, a very compact arrangement is achievable which does not require the provision of elements of the lifting arrangement at the rear section of the construction machine. As such, this simple lifting arrangement is well applicable to wheel loaders using an articulating steering system which provide only a limited space at the front frame portion for mounting the lifting arrangements.
Further Embodiments
(65) In the following, further embodiments of the present invention are explained based on the drawings. It is noted the variations of the following further embodiments can be combined with each other as long as the basic concept set out in the claims is achieved. Moreover, the control system explained above for the first embodiment is applicable to each of the following embodiments in the same way. Therefore, the discussion of the control function as well as the advantages thereof is omitted.
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(67) In the third embodiment shown in
(68) In the fourth embodiment shown in
(69) In the fifth embodiment shown in
(70) In the sixth embodiment shown in
(71) In the seventh embodiment shown in
(72) In an eighth embodiment shown in
(73) An ninth embodiment is shown in
(74) The above discussed control system can be applied to the above ninth embodiment in the same manner in order to achieve a predetermined path along which the equipment connector follows upon a lifting operation from the lower position shown in
(75) In a modification of the ninth embodiment shown in
(76) It is noted that the first ends of the actuating elements, such as the first end 11a and the second end 11b of the main arm actuating element 11 as well as the first end 21a and the second end 22b of the auxiliary actuating element 21 can be reversed as long as the actuating elements achieve an operation of the lifting arrangement based on an extension of retracting action thereof. Also, the arrangement of the ninth embodiment or of the modification thereof can be combined with the arrangements of the remaining embodiments leading to a further improvement of the resulting lifting arrangement.
REFERENCE SIGNS
(77) 1construction machine 3main arm 4pivot connector 5equipment connector 6main arm support means 6amain arm support link 6bactuation extension 11main arm actuating element 11afirst end 11bsecond end 12first bearing portion 13second bearing portion 15bucket 16lifting fork 20rear frame portion 21, 22auxiliary actuating element 21afirst end 21bsecond end 30front frame portion 40articulating steering arrangement 50determining means 51, 51Afirst sensing means 52, 52Asecond sensing means 60control means 61input section 62output section 63storage means 201a pair of rear wheels 202engine compartment 203operator's cap 301a pair of front wheels Ppath Ttilting point Hhorizontal direction Vvertical direction