Method for producing a blank of fluorine-doped and titanium-doped glass having a high silicic-acid content and a blank produced according to the method
09568818 ยท 2017-02-14
Assignee
Inventors
Cpc classification
C03B19/1461
CHEMISTRY; METALLURGY
C03B19/14
CHEMISTRY; METALLURGY
G03F1/22
PHYSICS
C03B32/00
CHEMISTRY; METALLURGY
C03B19/1453
CHEMISTRY; METALLURGY
C03B19/06
CHEMISTRY; METALLURGY
C03C3/06
CHEMISTRY; METALLURGY
G03F7/00
PHYSICS
C03C23/00
CHEMISTRY; METALLURGY
International classification
C03C3/06
CHEMISTRY; METALLURGY
C03B19/14
CHEMISTRY; METALLURGY
C03C23/00
CHEMISTRY; METALLURGY
G03F7/00
PHYSICS
C03B19/06
CHEMISTRY; METALLURGY
G03F1/22
PHYSICS
C03B32/00
CHEMISTRY; METALLURGY
Abstract
A method for producing a silica glass blank co-doped with titanium and fluorine for use in EUV lithography includes (a) producing a TiO.sub.2SiO.sub.2 soot body by flame hydrolysis of silicon- and titanium-containing precursor substances, (b) fluorinating the TiO.sub.2SiO.sub.2 soot body to form a fluorine-doped TiO.sub.2SiO.sub.2 soot body, (c) treating the fluorine-doped TiO.sub.2SiO.sub.2 soot body in a water vapor-containing atmosphere to form a conditioned soot body, and (d) vitrifying the conditioned soot body to form the blank. The blank has an internal transmission of at least 60% in the wavelength range of 400 to 700 nm at a sample thickness of 10 mm, a mean OH content in the range of 10 to 100 wt. ppm and a mean fluorine content in the range of 2,500 to 10,000 wt. ppm. Titanium is present in the blank in the oxidation forms Ti3.sup.+ and Ti.sup.4+.
Claims
1. A method for producing a blank of titanium-doped glass having a high silicic acid content, an internal transmission of at least 60% in a wavelength range of 400 nm to 700 nm at a sample thickness of 10 mm, and a given fluorine content for use in extreme ultraviolet lithography, the titanium being present in oxidation forms Ti.sup.3+ and Ti.sup.4+, the method comprising the steps of: (a) producing a TiO.sub.2SiO.sub.2 soot body by flame hydrolysis of silicon- and titanium-containing precursor substances; (b) fluorinating the TiO.sub.2SiO.sub.2 soot body to form a fluorine-doped TiO.sub.2SiO.sub.2 soot body; (c) treating the fluorine-doped TiO.sub.2SiO.sub.2 soot body in a water vapor-containing atmosphere to form a conditioned soot body; and (d) vitrifying the conditioned soot body to form a blank of titanium-doped glass having a high silicic-acid content, a mean OH content in the range of 10 wt. ppm to 100 wt. ppm and a mean fluorine content in the range of 2,500 to 10,000 wt. ppm; (e) subjecting the blank to a treatment in a reducing atmosphere in which a ratio of Ti.sup.3+/Ti.sup.4+ is increased, while the internal transmission in the wavelength range 400 nm to 700 nm is reduced; and (f) subsequently subjecting the blank to an annealing treatment at a temperature in the range between 600 C. and 1000 C. to undo the reduction of the internal transmission.
2. The method according to claim 1, wherein the step (c) is carried out at a treatment temperature in the range of 100 C. to 1000 C. and for a duration of 1 to 10 hours.
3. The method according to claim 2, wherein the treatment temperature is in the range of 500 C. to 1000 C.
4. The method according to claim 1, wherein in the step (c), an amount of the water vapor in an inert gas is between 0.05% by vol. and 50% by vol.
5. The method according to claim 4, wherein the amount of the water vapor in the inert gas is between 1 and 20% by vol.
6. The method according to claim 1, wherein prior to the step (b), drying is performed to set the mean OH content to less than 10 wt. ppm.
7. The method according to claim 1, wherein the step (b) is carried out in a fluorine-containing atmosphere containing 2% by vol. to 100% by vol. of SiF.sub.4.
8. The method according to claim 1, wherein the step (c) is carried out in a temperature range of 700 C. to not more than 1000 C.
9. A method for producing a blank of titanium-doped glass having a high silicic acid content, an internal transmission of at least 60% in a wavelength range of 400 nm to 700 nm at a sample thickness of 10 mm, and a given fluorine content for use in extreme ultraviolet lithography, the titanium being present in oxidation forms Ti.sup.3+ and Ti.sup.4+, the method comprising the steps of: (a) producing a TiO.sub.2SiO.sub.2 soot body by flame hydrolysis of silicon- and titanium-containing precursor substances; (b) fluorinating the TiO.sub.2SiO.sub.2 soot body to form a fluorine-doped TiO.sub.2SiO.sub.2 soot body; (c) treating the fluorine-doped TiO.sub.2SiO.sub.2 soot body in a water vapor-containing atmosphere to form a conditioned soot body; and (d) vitrifying the conditioned soot body to form a blank of titanium-doped glass having a high silicic-acid content, a mean OH content in the range of 10 wt. ppm to 100 wt. ppm and a mean fluorine content in the range of 2,500 to 10,000 wt. ppm, wherein prior to the step (b), drying is performed to set the mean OH content to less than 10 wt. ppm.
10. The method according to claim 9, further comprising: (e) subjecting the blank to a treatment in a reducing atmosphere in which a ratio of Ti.sup.3+/Ti.sup.4+ is increased, while the internal transmission in the wavelength range 400 nm to 700 nm is reduced; and (f) subsequently subjecting the blank to an annealing treatment at a temperature in the range between 600 C. and 1000 C. to undo the reduction of the internal transmission.
11. The method according to claim 9, wherein the step (c) is carried out at a treatment temperature in the range of 100 C. to 1000 C. and for a duration of 1 to 10 hours.
12. The method according to claim 11, wherein the treatment temperature is in the range of 500 C. to 1000 C.
13. The method according to claim 9, wherein in the step (c), an amount of the water vapor in an inert gas is between 0.05% by vol. and 50% by vol.
14. The method according to claim 13, wherein the amount of the water vapor in the inert gas is between 1 and 20% by vol.
15. The method according to claim 9, wherein the step (b) is carried out in a fluorine-containing atmosphere containing 2% by vol. to 100% by vol. of SiF.sub.4.
16. The method according to claim 9, wherein the step (c) is carried out in a temperature range of 700 C. to not more than 1000 C.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The foregoing summary, as well as the following detailed description of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
(2)
(3)
DETAILED DESCRIPTION OF THE INVENTION
(4) In one embodiment, the method according to the present invention comprises the following method steps:
(5) (a) producing a TiO.sub.2SiO.sub.2 soot body by flame hydrolysis of silicon- and titanium-containing precursor substances,
(6) (b) fluorinating the soot body so as to form a fluorine-doped TiO.sub.2SiO.sub.2 soot body,
(7) (c) treating the fluorine-doped TiO.sub.2SiO.sub.2 soot body in a water vapor-containing atmosphere so as to form a conditioned soot body, and
(8) (d) vitrifying the conditioned soot body so as to form a blank of titanium-doped glass having a high silicic-acid content, a mean hydroxyl group content in the range of 10 wt. ppm to 100 wt. ppm and a mean fluorine content in the range of 2,500 wt. ppm to 10,000 wt. ppm.
(9) In the production of synthetic Ti-doped silica glass according to the so-called soot method by flame hydrolysis, SiO.sub.2 and TiO.sub.2 particles produced in the flame by hydrolysis or oxidation are first deposited on a deposition surface while forming a TiO.sub.2SiO.sub.2 soot body (method step (a)). As an alternative to the soot method, according to the present invention, Ti-doped silica glass may also be produced according to the one-stage direct method in which the deposited SiO.sub.2 and TiO.sub.2 particles are directly vitrified, an increased OH content in the range of about 450 to 1200 wt. ppm being typically obtained. The Ti-doped silica glass produced according to the direct method is, however, generally not the subject of the present invention.
(10) In the further method step (b), the soot body is doped with fluorine, so that a fluorine content in the range of 2500 wt. ppm to 10,000 wt. ppm is set in the vitrified blank. The hydroxyl groups are substantially removed by fluorination. This state has the drawback that there are no longer any hydroxyl groups for the oxidation of Ti.sup.3+ into Ti.sup.4+ and that an intense brown coloration or staining of the blank made from fluorine-doped TiO.sub.2SiO.sub.2 glass has to be expected.
(11) For the lasting prevention or at least reduction of the brown staining, the fluorination of the TiO.sub.2SiO.sub.2 soot body with method step (c) is followed by a conditioning treatment in an atmosphere containing water vapor, whereby a conditioned soot body is obtained with an amount of hydroxyl groups that is sufficient for the oxidation of Ti.sup.3+ into Ti.sup.4+.
(12) The conditioned soot body is subsequently vitrified while forming a blank of titanium-doped glass having a high silicic acid content and an OH content in the range of 10 wt. ppm to 100 wt. ppm (method step (d)).
(13) A central idea of the method according to the present invention lies in reducing the concentration of Ti.sup.3+ ions in favor of Ti.sup.4+ prior to vitrification in the TiO.sub.2SiO.sub.2 soot body, by an oxidative conditioning treatment with water vapor. The conditioning treatment with water vapor is carried out before the vitrification step, because an open-pored soot body into which hydroxyl groups can easily be incorporated is still present in this stage. The incorporation of the hydroxyl groups is here carried out such that, with respect to the internal oxidation of Ti.sup.3+ into Ti.sup.4+, the hydroxyl groups have a depot effect for the subsequent method steps that take place under reducing conditions. A particularly homogeneous distribution of the hydroxyl groups within the soot body is also obtained in the conditioning treatment. The fluorine ligands bonded within the glass particles are here substantially maintained, so that the method according to the present invention yields a TiO.sub.2SiO.sub.2 blank which is doped with fluorine and, at the same time, has a sufficiently high OH content to ensure the oxidation of Ti.sup.3+ into Ti.sup.4+.
(14) Due to the conditioning treatment, OH groups are incorporated as a depot into the soot body so that they are available for internal oxidation not only once, but are also effective after application of reducing conditions in subsequent method steps, in the sense of a renewed internal oxidation during a relatively short temperature treatment lasting for a few days, depending on the volume of the blank, in the range between 600 C. and 1000 C., normally in air or in vacuum, which in turn leads to a minimized amount of Ti.sup.3+ ions.
(15) The Ti-doped silica glass to be produced according to the method of the present invention contains titanium dioxide in the range of 6% by wt. to 12% by wt., which corresponds to a titanium content of 3.6% by wt. to 7.2% by wt. In the TiO.sub.2SiO.sub.2 soot body, the titanium is present at least in part in the oxidation form Ti.sup.3+. A state is desired where all Ti.sup.3+ ions are converted into Ti.sup.+ ions, if possible, so that there is no objectionable absorption in the wavelength range of 400 nm to 1000 nm due to Ti.sup.3+ ions, and the Ti-doped silica glass thereby shows maximum transparence in this wavelength range. Since, due to fluorination doping, the soot body is without OH groups or only has a small amount (<10 wt. ppm) of OH groups, such groups can hardly make any contribution to the oxidation of Ti.sup.3+ to T.sup.4+. As an oxidative treatment reagent, a conditioning treatment with a water vapor-containing atmosphere is carried out according to the present invention before the vitrification steps. The open-pored soot body also reacts at a relatively low temperature with water vapor, so that Ti.sup.3+ ions are converted into Ti.sup.4+ ions. The OH groups are incorporated as SiOH groups into the glass network. The OH groups are still available after treatment in a reducing atmosphere in subsequent method steps, such as shaping in a graphite furnace, for the internal oxidation of Ti.sup.3+ to Ti.sup.4+.
(16) When the water vapor is only used during vitrification, as in the case of the prior art, its effect is rather small and irregular with respect to the reaction of the OH groups with the Ti.sup.3+ ions, so that its inner surface and outer surface are gradually shrinking, whereby penetration and reaction of the OH groups from the water vapor is impeded. It must rather be expected that the water vapor leads to the formation of bubbles in the glass, which is not acceptable for a method for producing a blank from titanium-doped glass having a high silicic acid content.
(17) In comparison with the treatment of the TiO.sub.2SiO.sub.2 soot body in an oxygen atmosphere, as is known from the prior art, the conditioning treatment with water vapor is not very complicated in terms of technology and energy in the method according to the present invention. With the method according to the present invention, it is possible to carry out the conditioning treatment in glass or ceramic furnaces that are also used for drying and vitrifying the soot body in vacuum or/and in a noble gas environment. The method according to the present invention is thus particularly economic. Moreover, it is advantageous to set an OH content between 10 wt. ppm and 100 wt. ppm, because this leads to a particularly high homogeneity of the CTE and of the fictive temperature. At an OH content of more than 100 ppm, the distribution of the OH groups is thus irregular and the formation of bubbles in the glass must even be expected at a particularly high OH content.
(18) Also, in comparison with a conditioning treatment with nitrogen oxides, which also yield the desired oxidation of Ti.sup.3+ into Ti.sup.4+, as is disclosed in DE 10 2013 108 885 B2, the method of the present invention using water vapor is preferred because most nitrogen oxides are toxic and rather harmful to the environment and, moreover, require a higher temperature than water vapor for an efficient use. Water vapor has a special advantage in that it is available in high purity form on a large industrial scale and is harmless.
(19) Upon decomposition of water vapor, reactive OH groups are formed that already react at a relatively low temperature with the Ti.sup.3+ ions. The reaction of Ti.sup.3+ ions with water vapor is carried out according to the following reaction equation (1) with release of water vapor (H.sub.2):
2Ti.sup.3++H.sub.2O.fwdarw.2Ti.sup.4++O.sup.2+H.sub.2(1)
(20) The OH groups introduced by the conditioning treatment with water vapor into the silica glass doped with fluorine and titanium induce an internal oxidation of the Ti.sup.3+ ions into T.sup.4+ ions not only once, but are also available for a renewed internal oxidation (depot effect) if a reducing atmosphere acts on the vitrified blank at a high temperature and Ti.sup.3+ ions that deteriorate the internal transmission of the blank are formed in this process again.
(21) Thus, it has been found useful for this situation that, when the blank after vitrification according to method step (d) is subjected to a treatment in a reducing atmosphere and the ratio Ti.sup.3+/Ti.sup.4+ is increased with reduction of the internal transmission in the wavelength range 400 nm to 700 nm, the blank is subsequently subjected to an annealing treatment at a temperature in the range between 600 C. and 1000 C. to reverse the reduction of the internal transmission. An impact of the reducing atmosphere is, for example, observed during shaping of the blank in a graphite mold and leads to a brown staining of the blank due to the reduction of Ti.sup.4+ ions to Ti.sup.3+ ions. The brown staining can largely be eliminated again by the annealing treatment, for instance in air or in vacuum, at a temperature within the range between 600 C. and 1000 C., because the OH groups incorporated in the glass are available for the renewed internal oxidation of Ti.sup.3+ and thereby set the ratio of Ti.sup.3+/Ti.sup.4+210.sup.4. This annealing treatment is not concerned with the action of a gas on the blank, but with the out-diffusion of hydrogen according to formula (1) as a reaction product of the renewed internal oxidation.
(22) Moreover, it has been found to be useful that the conditioning treatment with water vapor is carried out at a treatment temperature in the range of 100 C. to 1100 C., and preferably in the range of 500 C. to 1000 C., for a duration of one (1) hour to 40 hours.
(23) Since the conditioning treatment may already be carried out at a temperature of 100 C., an oxidation of the Ti.sup.3+ ions is possible with a relatively small amount of energy being consumed. Hence, this requires only the use of furnaces of a rather simple design and this treatment phase can be easily carried out repeatedly. At temperatures below about 1100 C., the porous structure of the soot body is maintained, so that it is ensured that the gaseous treatment reagents can penetrate the soot body by diffusion and uniformly react with the Ti.sup.3+ ions distributed in the glass network. At a relatively low temperature in the range between 100 C. and 500 C., the infiltration of the soot body with water vapor requires a correspondingly long treatment period until the desired oxidative reaction with Ti.sup.3+ ions occurs, with the hydroxyl groups from the water vapor accumulating on the surface of the individual soot particles. Depending on the treatment temperature, the treatment period also depends on the volume of the soot body. A minimum treatment period of at least one hour has been found to be adequate for ensuring an efficient infiltration of the soot body with water vapor. A substantially uniform distribution of the treatment gas within the porous soot body is thereby achieved. The water vapor may be introduced by an inert carrier gas stream into the soot body.
(24) Advantageously, the amount of the water vapor in inert gas during the conditioning treatment is 0.05 to 50 vol. %, preferably 1 to 20 vol. %.
(25) With water-vapor fractions below 0.05 vol. %, the oxidative effect will be low and with water vapor fractions above 50 vol. %, surface water may form on the soot body, which is in principle not harmful, but must be removed again before vitrification.
(26) It has been found to be useful to carry out drying after production of the TiO.sub.2SiO.sub.2 soot body and before fluorination according to method step (b), resulting in a mean OH content of less than 10 wt. ppm. With this dehydration treatment, water accumulated in the soot body is removed, which permits a particularly homogeneous distribution of the fluorine in the subsequent fluorination step. Drying may be carried out purely thermally in inert gas, dry air or under vacuum in the temperature range between 700 C. to 1100 C. Alternatively, the use of a drying reagent such as chlorine is also standard. The drying step effects a reduction of the OH content to less than 10 wt. ppm. After the drying step, the TiO.sub.2SiO.sub.2 soot body is fluorine-doped, resulting in a further drying effect. Hence, the OH content of the soot body is less than 1 wt. ppm which, in this state, entails a high amount of Ti.sup.3+ ions of 20 ppm to 30 ppm. If such a soot body is vitrified without further treatment, the blank shows an intense dark staining.
(27) Fluorine has an influence on the structural relaxation of silica glass, so that the fictive temperature as a measure of the state of order of the frozen glass network can be lowered for the Ti-doped silica glass and the temperature range can be enlarged with a coefficient of thermal expansion of zero. This is, for example, known from the Journal of Applied Physics, Vol. 91 (8), April 2002, pp. 4886-4890. Depending on the treatment duration and temperature, a fluorine concentration between 2,500 wt.-ppm and 10,000 wt.-ppm, preferably between 5,000 wt.-ppm and 10,000 wt.-ppm, is set in the blank.
(28) A further advantageous configuration of the present invention is in performing the fluorine treatment of the TiO.sub.2SiO.sub.2 soot body according to method step (b) in a fluorine-containing atmosphere which preferably contains 2 vol. % to 100 vol. % SiF.sub.4. In principle, pure fluorine gas (F.sub.2) or SiHF.sub.3 or SiH.sub.2F.sub.2 may be used instead of SiF.sub.4.
(29) The use of carbon-containing fluorinating gases such as CHF.sub.3, CF.sub.4, C.sub.2F.sub.6 or C.sub.3F.sub.8 is rather unfavorable due to their reducing action, because this would support the formation of undesired Ti.sup.3+ ions.
(30) Moreover, it is advantageous when the fluorination according to method step (b) is carried out in a temperature range of 700 C. to not more than 1000 C. With fluorination in this temperature range, the porous soot body is easily permeable to the fluorine-containing treatment gas, whereby an efficient incorporation of fluorine into the glass network is ensured.
(31) For a particularly flat curve of the coefficient of thermal expansion of zero over a temperature range of 20 C. to 50 C., the fluorine-doped TiO.sub.2SiO.sub.2 blank advantageously has a mean fluorine content in the range of 2,500 to 10,000 wt. ppm.
(32) As for the blank of Ti-doped glass having a high silicic acid content, the blank is preferably produced according to the following method steps: (a) producing a TiO.sub.2SiO.sub.2 soot body by flame hydrolysis of silicon- and titanium-containing precursor substances, (b) fluorinating the soot body so as to form a fluorine-doped TiO.sub.2SiO.sub.2 soot body, (c) treating the fluorine-doped TiO.sub.2SiO.sub.2 soot body in a water vapor-containing atmosphere so as to form a conditioned soot body, and (d) vitrifying the conditioned soot body so as to form the blank of titanium-doped glass having a high silicic-acid content, and which is distinguished by a mean fluorine content in the range of 2,500 wt. ppm to 10,000 wt. ppm, a mean OH content in the range of 10 wt. ppm to 100 wt. ppm, and a mean TiO.sub.2 content in the range of 6% by wt. to 12% by wt., wherein titanium is present in the oxidation forms Ti.sup.3+ and Ti.sup.4+, and the ratio of Ti.sup.3+/Ti.sup.4+ is adjusted to a value of 210.sup.4.
(33) Due to its small amount of Ti.sup.3+ ions, the blank according to the present invention exhibits high transparence of more than 60% in the wavelength range of 400 nm to 700 nm for a sample with a thickness of 10 mm. The inspection of the blank with standard optical measuring methods is thereby possible without difficulty.
(34) The concentration of Ti.sup.3+ can be determined by an electron spin resonance measurement as is, for example, mentioned in the above-mentioned publication of Carson and Mauer.
(35) Furthermore, the blank of Ti-doped silica glass is fluorine-doped. For the purpose of a particularly flat curve of the coefficient of thermal expansion of zero over a temperature range of 20 C. to 50 C., the fluorine content is in the range of 5,000 wt. ppm to 10,000 wt. ppm.
(36) The mean fluorine concentration is normally determined in a wet-chemical process. A measurement sample of the blank according to the present invention is first dissolved in an aqueous NaOH solution. The F concentration is obtained by measurement of the electromotive force of the dissolved measurement sample by a fluorine-sensitive electrode.
(37) The mean hydroxyl group content (OH content) follows from a measurement of the IR absorption, according to the method of D. M. Dodd et al., Optical Determinations of OH in Fused Silica, p. 3911 (1966).
(38) Moreover, the blank produced according to the method of the present invention exhibits a very favorable evolution of the coefficient of thermal expansion CTE with a small slope in the temperature range of 20 C. to 40 C. The CTE slope, expressed as a differential quotient dCTE/dt, is below 1.0 ppb/K.sup.2. Moreover, such a blank produced according to the method of the present invention from silica glass doped with fluorine and titanium is distinguished by a particularly high homogeneity of the dopant distribution. This optimizes the local curve of the CTE over the optically used area, also called CA area (clear aperture).
(39) In the blank produced according to the present invention, a relatively low fictive temperature is additionally detected, which is promoted by fluorine doping.
(40) The blank produced according to the present invention is optimally qualified for use in EUV lithography. Also owing to its transparence in the visible spectral range, an optimal inspection prior to further processing steps, for example, to obtain a mirror substrate, is possible. Owing to the depot effect of the OH groups incorporated by the water vapor treatment, transparence in the visible spectral range is substantially maintained after repeated treatment steps in a reducing atmosphere, or may be reestablished or even may be surpassed as compared with the initial value after a particularly intensive reducing after treatment by annealing in the range between 600 C. and 1000 C. in air or under vacuum.
Example 1
(41) A soot body is produced by flame hydrolysis of octamethylcyclotetrasiloxane (OMCTS) and titanium-isopropoxide [Ti(OPr.sup.i).sub.4] with the assistance of a known outside-vapor-deposition (OVD) method. The soot body consists of synthetic silica glass doped with 8 wt. % TiO.sub.2.
(42) This TiO.sub.2SiO.sub.2 soot body is then subjected to a combined drying and doping treatment in an atmosphere containing 50 vol. % SiF.sub.4. This treatment is carried out at a temperature of 900 C. for a period of 10 hours, and leads to a firm incorporation of fluorine into the TiO.sub.2SiO.sub.2 soot body to be vitrified. A treatment period of 3 hours was applied for the subsequent conditioning treatment in water vapor-containing atmosphere with 2 vol. % H.sub.2O at a temperature of 800 C.
(43) The fluorinated TiO.sub.2SiO.sub.2 soot body treated with water vapor is subsequently vitrified in a sintering furnace at a temperature of about 1400 C. in helium or under vacuum (at about 10.sup.2 mbar) for a period of 5 hours into a transparent Ti-doped silica glass blank in the form of a rod. This blank shows a very small amount of Ti.sup.3+ ions of only about 6 wt. ppm and is distinguished by a mean fluorine content of 6,000 wt. ppm and by an OH content of 60 wt. ppm. In a first measurement of the internal transmission in the wavelength range of 400 nm to 700 nm on a sample with a sample thickness of 10 mm (see
(44) The vitrified blank is subsequently homogenized by thermal-mechanical homogenization by twisting under the action of a reducing oxyhydrogen flame. The rod-shaped blank assumes a barrel-like shape and shows a slightly increased brown staining, which is accompanied by a transmission value in the visible spectral range (sample thickness 10 mm) of about 50%.
(45) This is followed by a further shaping process into a cylindrical shaped body. The blank is put into a fusion mold of graphite that has a bottom with a round or polygonal cross-section and outer dimensions of about 300 mm. For the shaping process, the whole fusion mold with the blank positioned therein is first heated to 1250 C. and subsequently with a ramp of 9 C./min to 1600 C., and then with a ramp of 2 C./min to a temperature of 1680 C. The silica glass mass will be kept at this temperature until the softened Ti-doped silica glass has flown out under the action of its own weight into the bottom of the fusion mold, thereby filling the mold. A round or polygonal plate with a thickness of about 60 mm is formed from the blank, the plate being without layers and striae in all of the three viewing directions. After the shaping steps in a reducing atmosphere, an amount of 9 wt. ppm Ti.sup.3+ or a ratio of Ti.sup.3+/Ti.sup.4+ of about 2.510.sup.4 is detected in the blank. The internal transmission in the visible spectral range on a sample of the blank with a thickness of 10 mm is in the range between about 40% and 50%.
(46) To reduce mechanical strains and to avoid birefringence, the Ti-doped silica glass blank is subjected to an annealing treatment in which the cylindrical blank is heated for a holding period of 8 hours in air and at an atmospheric pressure to 950 C., and is subsequently cooled down at a cooling rate of 1 C./h to a temperature of 700 C. and held at that temperature for 4 hours. Cooling down to 300 C. at an increased cooling rate of 50 C./h is subsequently carried out, whereupon the furnace is switched off and the blank is allowed to cool freely in the furnace. After this annealing temperature, a mean fictive temperature (T.sub.f) of 800 C. is obtained.
(47) A standard measuring method for determining the fictive temperature with the help of a measurement of the Raman scattering intensity at a wave number of about 606 cm.sup.1 is described in Ch. Pfleiderer et. al., The UV-induced 210 nm absorption band in fused silica with different thermal history and stoichiometry, Journal of Non-Cryst. Solids 159, pp. 143-145 (1993).
(48) Owing to the annealing treatment in air, the depot effect of the OH groups incorporated by the conditioning treatment with water vapor is activated, so that the blank seems to be even brighter again than initially after vitrification. According to
(49) Internal transmission stands for the transmission over the sample thickness corrected by the amount of losses at the surface.
(50) Moreover, for the blank produced according to the method of the present invention, the mean coefficient of thermal expansion is determined by interferometry, such as by the method as described in: R. Schdel, Ultra-high accuracy thermal expansion measurements with PTB's precision interferometer, Meas. Sci. Technol. 19 084003, 11 pp (2008).
(51) In the blank produced according to the present invention, a zero crossing temperature (T.sub.ZC) of 28 C. and a CTE slope of 0.8 ppb/K.sup.2 are determined
(52) Since the blank in its edge portions shows a relatively strong stress birefringence, a part of the oversize as compared with the component contour is removed from the front faces, namely a thickness of 3 mm. The blank is distinguished on account of a ratio Ti.sup.3+/Ti.sup.+4 of 0.710.sup.4 by high transparence in the visible spectral range and can now be inspected with the standard optical measuring methods and subjected to further processing steps according to the obtained measurement results.
(53) The diagram of
Comparative Example 1
(54) Under the conditions as explained in detail with respect to Example 1, a TiO.sub.2SiO.sub.2 soot body is produced and subjected to a combined drying and doping treatment in an atmosphere containing 20 vol. % SiF.sub.4. This treatment is carried out at a temperature of 900 C. and for a period of 10 hours, and leads to a firm incorporation of fluorine into the TiO.sub.2SiO.sub.2 soot body to be vitrified. This treatment is then followed by an oxygen treatment in which an atmosphere of 100% oxygen acts under normal pressure on the soot body for four hours at 1000 C. Vitrification is then carried out at 1550 C. in helium atmosphere.
(55) The blank obtained thereby has an OH content of less than 1 wt. ppm (below the detection limit), but due to the favorable ratio of Ti.sup.3+ to T.sup.4+ of 210.sup.4, does not yet show good transmission values between about 60% and 75% in the visible spectral range, as shown in
(56) As for the curve of the coefficient of thermal expansion CTE as a function of the temperature,
Comparative Example 2
(57) Under the conditions as explained in detail with respect to Example 1, a TiO.sub.2SiO.sub.2 soot body is produced which, however, only comprises a TiO.sub.2 content of 7.4 wt. %. The TiO.sub.2SiO.sub.2 soot body is vitrified without a drying step and without a fluorine treatment. A conditioning treatment with water vapor or with oxygen is also omitted. After vitrification, the blank contains an OH content of 250 wt. ppm. This rather high OH content leads to relatively high transmission values of 65% prior to the shaping and even 85% after shaping and annealing with a correspondingly small ratio Ti.sup.3+/Ti.sup.4+. The values for the internal transmission alone are, however, not decisive for qualification in EUV lithography. Rather, the CTE curve and the fictive temperature must also be considered.
(58) The CTE curve is determined after homogenization, shaping and annealing, as described in Example 1. In
(59) The essential properties of the blank produced according to the method of the present invention according to Example 1, as compared with the comparative material V1 and V2 of the Comparative Examples 1 and 2 are summarized in the following table.
(60) TABLE-US-00001 TABLE 1 Blank from method of Comparative Comparative the present material V1 material V2 invention (Comparative (Comparative Properties (Example 1) Example 1) Example 2) Titanium dioxide 8.0 8.0 7.4 content [wt.-%] Fluorine content 6,000 6,000 0 [wt. ppm] Conditioning Water vapor Oxygen treatment OH content 60 <1 250 [wt. ppm] Fictive temperature 800 800 930 [ C.] Int. transmission ~60 ~60 ~65 before shaping [%] Ti.sup.3+/Ti.sup.4+ before 1.7 1.7 1.4 shaping [10.sup.4] Int. transmission ~80 ~45 ~85 after shaping and annealing [%] Ti.sup.3+/Ti.sup.4+ after <0.7 2.5 0.5 shaping and annealing [10.sup.4] CTE/T [ppb/K.sup.2] 0.8 0.8 1.6 Suitability for use Very good Moderate to poor poor in EUV lithography
(61) It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.