HYBRID MULTIROTOR PROPULSION SYSTEM FOR AN AIRCRAFT
20220324580 · 2022-10-13
Assignee
Inventors
- Vilko Klein (Zagreb, HR)
- Jasmin Juranic (Bjelovar, HR)
- Josip Kovac Levantin (Zagreb, HR)
- Ivan Nikolic (Zagreb, HR)
Cpc classification
B64U50/11
PERFORMING OPERATIONS; TRANSPORTING
B64D27/02
PERFORMING OPERATIONS; TRANSPORTING
B64D2221/00
PERFORMING OPERATIONS; TRANSPORTING
B64D35/08
PERFORMING OPERATIONS; TRANSPORTING
B64D35/02
PERFORMING OPERATIONS; TRANSPORTING
B64D31/00
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64D35/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D31/00
PERFORMING OPERATIONS; TRANSPORTING
B64D35/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid multirotor propulsion system for an aircraft includes a plurality of propulsion units, each propulsion unit having a propeller, an electromotor and a peripheral differential gearbox; a plurality of driving elements, each of which is coupled to a respective one of the plurality of propulsion units; a mechanical power source; a main distributor gearbox; at least one electric machine; and a power management unit. The power management unit is configured according to a predetermined operating mode, which causes the mechanical power source to output first and second mechanical power components; and distributing the first mechanical power component to provide each driving element with a direct mechanical propeller power; and causes the electric machine to convert the second mechanical power component into electric power, part of which provides each electromotor with an electric propeller power. The direct mechanical propeller power causes each electromotor to convert the electric propeller power into an indirect mechanical propeller power, outputted to the peripheral differential gearbox; and causes the peripheral differential gearbox of each propulsion unit to aggregate the direct mechanical propeller power and the indirect mechanical propeller power to a total mechanical propeller power which drives the propeller of each propulsion unit.
Claims
1. A hybrid multirotor propulsion system for an aircraft, comprising: a plurality of propulsion units (PU), each propulsion unit (PU) comprising a propeller (Pr), an electromotor (EU) and a peripheral differential gearbox (PDGU); a plurality of driving elements (PDS), each of which being coupled to a respective one of said plurality of propulsion units (PU); a mechanical power source (MPS); a main distributor gearbox (MDG); at least one electric machine (EM); and a power management unit (PMU); wherein said power management unit (PMU) is configured according to a predetermined operating mode: to cause said mechanical power source (MPS) to output total mechanical power and to cause said total mechanical power to be split into first and second mechanical power components; to cause said main distributor gearbox (MDG) to distribute said first mechanical power component to said plurality of driving elements (PDS) for providing each driving element (PDS) with a direct mechanical propeller power; to cause said electric machine (EM) to convert said second mechanical power component into electric power and to cause at least a part of said electric power to be distributed to said plurality of electromotors (EU) for providing each electromotor (EU) with an electric propeller power; to cause each driving element (PDS) to output said direct mechanical propeller power to said peripheral differential gearbox (PDGU) of said propulsion unit (PU) to which said driving element (PDS) is coupled; to cause each electromotor (EU) to convert said electric propeller power into an indirect mechanical propeller power and to output said indirect mechanical propeller power to said peripheral differential gearbox (PDGU) of said propulsion unit (PU) comprising said electromotor (EU); and to cause said peripheral differential gearbox (PDGU) of each propulsion unit (PU) to aggregate said direct mechanical propeller power and said indirect mechanical propeller power to a total mechanical propeller power and to drive said propeller (Pr) of each propulsion unit (PU) based on said total mechanical propeller power.
2. The hybrid multirotor propulsion system according to claim 1, further comprising an electrical energy storing device which is connected to said electric machine (EM) and to said plurality of electromotors (EU), wherein said power management unit (PMU) is configured to cause said electrical energy storing device to store said electric power generated by said electric machine (EM) and to distribute at least a part of said stored electric power to said plurality of electromotors (EU).
3. The hybrid multirotor propulsion system according to claim 2, wherein said electrical energy storing device comprises at least one capacitor unit (CU) and/or at least one rechargeable battery.
4. The hybrid multirotor propulsion system according to claim 1, wherein said mechanical power source (MPS) comprises first and second power outputs, and wherein said power management unit (PMU) is configured to cause said mechanical power source (MPS) to output said first mechanical power component from said first power output to said main distributor gearbox (MDG) and to cause said mechanical power source (VIPS) to output said second mechanical power component from said second power output to said electric machine (EM).
5. The hybrid multirotor propulsion system according to claim 1, wherein said mechanical power source (MPS) comprises a single power output, wherein said power management unit (PMU) is configured to cause said mechanical power source (MPS) to output said total mechanical power from said single power output to one of said main distributor gearbox (MDG) and said electric machine (EM), and wherein said power management unit (PMU) is configured to cause said one of said main distributor gearbox (MDG) and said electric machine (EM) to split said total mechanical power into said first and second mechanical power components.
6. The hybrid multirotor propulsion system according to claim 1, wherein said main distributor gearbox (MDG) comprises a plurality of power outputs, each of which being coupled to a respective one of said plurality of drive elements.
7. The hybrid multirotor propulsion system according to claim 6, wherein said electric machine (EM) is coupled to one of said plurality of power outputs of said main distributor gearbox (MDG).
8. The hybrid multirotor propulsion system according to claim 6, wherein said main distributor gearbox (MDG) comprises an additional power output, and wherein said electric machine (EM) is coupled to said additional power output of said main distributor gearbox (MDG).
9. The hybrid multirotor propulsion system according to claim 1, wherein said power management unit (PMU) is configured to control each peripheral differential gearbox (PDGU) based on a variable ratio of said direct and indirect mechanical propeller powers.
10. The hybrid multirotor propulsion system according to claim 1, wherein said power management unit (PMU) is configured to vary said indirect mechanical propeller power for fine tuning said total mechanical propeller power, said indirect mechanical propeller power being smaller than said direct mechanical propeller power.
11. The hybrid multirotor propulsion system according to claim 1, wherein said electric machine (EM) is configured to be operated both in a generator mode for converting said second mechanical power component into electric power and in an electromotor mode for converting electric power stored in said electrical energy storing device into mechanical power.
12. The hybrid multirotor propulsion system according to claim 1, wherein said predetermined operating mode is a standard hybrid power mode in which said power management unit (PMU) is configured to cause said electric machine (EM) to be operated in said generator mode.
13. The hybrid multirotor propulsion system according to claim 12, further comprising a boost hybrid power mode differing from said standard hybrid power mode in that said power management unit (PMU) is configured to cause said second mechanical power component to be zero and said electric machine (EM) to be operated in an idle mode.
14. The hybrid multirotor propulsion system according to claim 12, further comprising a total boost hybrid power mode differing from said standard hybrid power mode in that said power management unit (PMU) is configured to cause said second mechanical power component to be zero and said electric machine (EM) to be operated in said electromotor mode for providing additional mechanical power increasing said first mechanical power component.
15. The hybrid multirotor propulsion system according to claim 11, further comprising a start power mode in which said power management unit (PMU) is configured to operate said electric machine (EM) in said electromotor mode to output mechanical starting power for starting said mechanical power source (MPS).
16. The hybrid multirotor propulsion system according to claim 2, further comprising a mechanical power source failure mode in which said power management unit (PMU) is configured to cause said electrical energy storing device to output electric power to said plurality of electromotors (EU).
17. The hybrid multirotor propulsion system according to claim 1, wherein said main distributor gearbox (MDG) comprises a root gearbox (M) which has a gearbox input coupled to said mechanical power source (MPS) and a plurality of gearbox outputs, each of which being directly or indirectly coupled to a respective one of said plurality of driving elements (PDS).
18. The hybrid multirotor propulsion system according to claim 17, wherein said main distributor gearbox (MDG) has a branched gearbox configuration defining successive branching levels for indirectly coupling said root gearbox to said driving elements (PDS), wherein a lowest branching level is defined by said root gearbox and at least one higher branching level is defined by a plurality of secondary gearboxes, wherein each secondary gearbox comprises a gearbox input coupled to a respective one of said gearbox outputs assigned to lower branching level, and wherein each secondary gearbox comprises at least two gearbox outputs, each of which being coupled to a respective one of said gearbox inputs assigned to a higher branching level or being coupled to a respective one of said driving elements (PDS).
19. The hybrid multirotor propulsion system according to claim 1, wherein said mechanical power source comprises at least one internal combustion engine.
20. Method for controlling power in a hybrid multirotor propulsion system of an aircraft, said hybrid multirotor propulsion system comprising: a plurality of propulsion units (PU), each propulsion unit (PU) comprising a propeller, an electromotor (EU) and a peripheral differential gearbox (PDGU); a plurality of driving elements (PDS), each of which being coupled to a respective one of said plurality of propulsion units (PU); a mechanical power source (MPS); a main distributor gearbox (MDG); and at least one electric machine (EM); wherein said method comprises the following steps: causing said mechanical power source (VIPS) to output total mechanical power and splitting said total mechanical power into first and second mechanical power components; causing said main distributor gearbox (MDG) to distribute said first mechanical power component to said plurality of driving elements (PDS) (PDS) for providing each driving element (PDS) with a direct mechanical propeller power; causing said electric machine (EM) to convert said second mechanical power component into electric power and distributing at least a part of said electric power to said plurality of electromotors (EU) for providing each electromotor (EU) with an electric propeller power; causing each driving element (PDS) to output said direct mechanical propeller power to said peripheral differential gearbox (PDGU) of said propulsion unit (PU) to which said driving element (PDS) is coupled; causing each electromotor (EU) to convert said electric propeller power into an indirect mechanical propeller power and to output said indirect mechanical propeller power to said peripheral differential gearbox (PDGU) of said propulsion unit (PU) comprising said electromotor (EU), and causing said peripheral differential gearbox (PDGU) of each propulsion unit to aggregate said direct mechanical propeller power and said indirect mechanical propeller power to a total mechanical propeller power and to drive said propeller of each propulsion unit based on said total mechanical propeller power.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0038] Hereinafter, specific embodiments are described with reference to the drawings in which:
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DETAILED DESCRIPTION
[0049] The block diagram according to
[0050] The hybrid multirotor propulsion system 100 shown in
[0051] The hybrid multirotor propulsion system 100 shown in
[0052] The hybrid multirotor propulsion system 100 further comprises a power management unit PMU which may be formed by a processor, said processor being used for controlling each of the propulsion units PU.sub.1, PU.sub.2, . . . , PU.sub.n, in particular the electromotor units EU.sub.1, EU.sub.2, . . . EU.sub.n thereof, for controlling the mechanical power source MPS, for controlling the electric machine, and for controlling the electrical energy storing device including the rechargeable electric power bank REPB.
[0053] The hybrid multirotor propulsion system 100 provides for a standard hybrid power mode in which the power management unit PMU controls powering of the plurality of propulsion units PU.sub.1, PU.sub.2, . . . , Pu.sub.n as explained hereinafter.
[0054] Under control of the power management unit PMU, the mechanical power source MPS operates to generate a total mechanical power being composed of a first mechanical power component output to the main distributor gearbox MDG and a second mechanical power component output to the electric machine EM. Accordingly, the power management unit PMU causes mechanical power source MPS to split the total mechanical power into the afore-mentioned first and second mechanical power components. For efficiency reasons already discussed above, the first mechanical power component is preferably larger than the second mechanical power component. Just as an example, one may assume a splitting ratio of 80% to 20%.
[0055] The main distributor gearbox MDG distributes the first mechanical power component through the driving elements PDS.sub.1 to PDS.sub.n to the plurality of propulsion units PU.sub.1 to PU.sub.n. Specifically, each peripheral differential gearbox unit PDGU.sub.1 to PDGU.sub.n receives a fraction of the first mechanical power component representing a direct mechanical propeller power. The term “direct” refers to the fact that the afore-mentioned fraction of the first mechanical power component is transmitted to the respective peripheral differential gearbox unit PDGU.sub.1 to PDGU.sub.n without applying any conversion from mechanical to electrical and back to mechanical power.
[0056] The power management unit PMU controls the electric machine EM such that the electric machine EM converts the second mechanical power component into electric power which is output to the electrical energy storing device comprising the rechargeable electric power bank REPB. A part of the electric power generated by the electric machine EM is distributed to the plurality of electromotor units EU.sub.1 to EU.sub.n. Accordingly, each electromotor unit EU.sub.1 to EU.sub.n is provided with electric propeller power. The electric propeller power is converted by the respective electromotor unit EU.sub.1 to EU.sub.n into an indirect mechanical propeller power which is output to the corresponding peripheral differential gearbox unit PDGU.sub.1 to PDGU.sub.n. The term “indirect” refers here to the fact that the fraction of the second mechanical power component received by the peripheral differential gearbox unit PDGU.sub.1 to PDGU.sub.n is generated by utilizing a conversion from mechanical to electric and back to mechanical power.
[0057] The peripheral differential gearbox unit PDGU.sub.1 to PDGU.sub.n of the respective propulsion unit PU.sub.1 to PU.sub.n aggregates the first mechanical propeller power output from the main distributor gearbox MDG and the second mechanical propeller power output by the respective electromotor unit EU.sub.1 to EU.sub.n to a total mechanical propeller power and outputs this total mechanical propeller power to the propeller through an output shaft coupling the propeller to the peripheral differential gearbox unit PDGU.sub.1 to PDGU.sub.n.
[0058] As can be seen from the above, a major fraction of the total mechanical power generated by the mechanical power source MPS, namely the first mechanical power component is transferred from the mechanical power source MPS through the main distributor gearbox MDG and the plurality of driving elements PDS.sub.1 to PDS.sub.n to the propellers of the propulsion units PU.sub.1 to PU.sub.n. Thus, a major part of the power transmission is implemented by means of a direct mechanical chain which is beneficial in terms of power efficiency. Thus, as explained above, ICE systems are capable to provide a higher power to weight ratio.
[0059] On the other hand, it is rather difficult to precisely control ICE systems on a level which is required for multirotor operations. Thus, multirotor operations often require rapid changes in propeller rotation during flight which is very difficult to realize by only using a direct mechanical chain. Therefore, a minor fraction of the total mechanical power generated by the mechanical power source, namely the second mechanical power component, is transferred to the propellers via an indirect mechanical chain which allows a precise control as required in multirotor operations for realizing rapid propeller rotation changes.
[0060] The splitting into a direct and an indirect mechanical chain, is illustrated once again in the block diagram of
[0061] The power control explained above refers to the standard hybrid power mode. The standard hybrid power mode is a continuous power mode in which the electric machine EM is used for converting the first mechanical power component which is utilized at least in part for establishing an indirect transmission chain. In addition to the standard hybrid power mode, the hybrid multirotor propulsion system 100 may comprise further operating modes deviating in some aspects from the standard hybrid power mode. Hereinafter, these additional operating modes are compared to the standard hybrid power mode referring to
[0062] The different operating modes can be distinguished from each other in particular when comparing the flows of mechanical and electric power. In
[0063] As shown in
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[0068] The block diagram of
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[0073] Various configurations for implementing the main distributor gearbox MDG are conceivable.
[0074] According to a star-like configuration shown in
[0075] Whereas according to the embodiment shown in
[0076] According to the embodiment shown in
[0077] The embodiment shown in
[0078] According to the embodiments shown in