BOLT HEAD FOR A FIREARM
20220325967 · 2022-10-13
Inventors
Cpc classification
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
F41A3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Firearms and bolt carriers having a bolt head including a bolt head axis and a plurality of locking lugs, wherein at least two recesses having a radius, measured with respect to the bolt head axis, are formed on the bolt head between at least two adjacent locking lugs. To improve the guidance of the bolt head, at least two centering ramps, which are designed obliquely to the bolt head axis and protrude in the axial direction toward the rear up to a central radius that is greater than the radius, for self-centering the bolt head during the bolt process are formed in the region of the recesses.
Claims
1-19. (canceled)
20. A bolt head for a firearm having a bolt head axis and a plurality of locking lugs, the bolt head defining at least two recesses between at least two adjacent locking lugs, the at least two recesses having a recess radius as measured with respect to the bolt head axis; wherein the bolt head defines at least two centering ramps formed in a region of the at least two recesses so that the centering ramps extend obliquely to the bolt head axis and extend in an axial direction toward a rear of the bolt head up to a central radius that is greater than the recess radius, such that the at least two centering ramps aid in a self-centering of the bolt head during a locking process.
21. The bolt head according to claim 20, wherein each centering ramp extends obliquely to the bolt head axis at an angle α as measured between a surface normal to the centering ramp and the bolt head axis; and wherein 5°<α<85°.
22. The bolt head according to claim 20, wherein each centering ramp extends obliquely to the bolt head axis at an angle α as measured between a surface normal to the centering ramp and the bolt head axis; and wherein 15°≤α≤65°.
23. The bolt head according to claim 20, wherein the bolt head further defines at least one alignment surface having a radius r2 measured with respect to the bolt head axis, the at least one alignment surface being immediately rearward of the centering ramps as viewed axially.
24. The bolt head according to claim 23, where the alignment surface forms a continuous ring around the bolt head.
25. The bolt head according to claim 23, wherein the alignment surface is interrupted by a plurality of flattened portions, with each flattened portion extending along a tangent of the bolt head axis.
26. The bolt head according to claim 25, wherein a normal distance N1 from the flattened portions to the bolt head axis is smaller than the radius r2.
27. The bolt head according to claim 23, wherein the alignment surface is interrupted by a plurality of alignment surface recesses.
28. The bolt head according to claim 27, wherein a normal distance N2 from the alignment surface recesses to the bolt head axis is smaller than the radius r2.
29. The bolt head according to claim 20, wherein the locking lugs have rounded portions at their edges outside a region of the cartridge guides; and the locking lugs have chamfers along at least their inner edges in the region of the cartridge guides.
30. The bolt head according to claim 29, wherein the locking lugs disposed at a bottom of the bolt head to face a magazine of the firearm include cartridge guides, and additionally include chamfers along their front edges in the region of the cartridge guides.
31. The bolt head according to claim 30, wherein the locking lugs additionally have chamfers along their outside edges in the region of the cartridge guides.
32. The bolt head according to claim 30, wherein the locking lugs additionally have chamfers along their rear edges in the region of the cartridge guides.
33. The bolt head according to claim 29, wherein a radius of the rounded portions of the locking lugs is within a range of 0.2 to 2 mm.
34. The bolt head according to claim 29, wherein a radius of the rounded portions of the locking lugs is within a range of 0.3 to 1 mm.
35. The bolt head according to claim 29, wherein a width of the chamfers is within a range of 0.05 mm to 0.2 mm.
36. The bolt head according to claim 29, wherein a width of the chamfers is within a range of 0.08 mm to 0.12 mm.
37. The bolt head according to claim 29, wherein an angle of the chamfers is within a range of 30° to 60° with respect to a plane normal to the bolt head axis.
38. The bolt head according to claim 29, wherein an angle of the chamfers is within a range of 40° to 50° with respect to a plane normal to the bolt head axis.
39. A bolt carrier for a firearm, comprising: a bolt head having a bolt head axis, a plurality of locking lugs, and a cam pin; wherein the bolt head defines at least two recesses between at least two adjacent locking lugs, the at least two recesses having a recess radius as measured with respect to the bolt head axis; the bolt head defines at least two centering ramps formed in a region of the at least two recesses so that the centering ramps extend obliquely to the bolt head axis and extend in an axial direction toward a rear of the bolt head up to a central radius that is greater than the recess radius, such that the at least two centering ramps aid in a self-centering of the bolt head during a locking process; and the cam pin having a tapered end to be inserted into the bolt head, where the tapered end includes at least one step.
40. The bolt carrier according to claim 39, wherein the cam pin has a diameter D1, and a diameter D2 at the stepped and tapered end to be inserted into the bolt head; where D2 is smaller than D1 and
41. The bolt carrier according to claim 40, wherein the cam pin has a total length L1 and the stepped and tapered end diameter D2 has a length L2, where L2 is within a range of 0.05 to 0.5 times L1.
42. The bolt carrier according to claim 40, wherein the cam pin has a total length L1 and the stepped and tapered end diameter D2 has a length L2, where L2 is within a range of 0.1 to 0.3 times L1.
43. The bolt carrier according to claim 39, wherein the bolt carrier includes a surface that defines a detent, where the detent is configured to cooperate with a shape-complementary nose of a gas key.
44. The bolt carrier according to claim 39, wherein the bolt carrier includes at least one front alignment surface and at least one rear alignment surface on a surface of the bolt carrier, where the front alignment surface and the rear alignment surface are configured to operatively contact a receiver of the firearm.
45. A firearm comprising a bolt carrier, wherein the bolt carrier includes: a bolt head having a bolt head axis, a plurality of locking lugs, and a cam pin; wherein the bolt head defines at least two recesses between at least two adjacent locking lugs, the at least two recesses having a recess radius as measured with respect to the bolt head axis; the bolt head defines at least two centering ramps formed in a region of the at least two recesses so that the centering ramps extend obliquely to the bolt head axis and extend in an axial direction toward a rear of the bolt head up to a central radius that is greater than the recess radius, such that the at least two centering ramps aid in a self-centering of the bolt head during a locking process; and the cam pin having a tapered end to be inserted into the bolt head, where the tapered end includes at least one step.
46. The firearm according to claim 45, wherein a barrel of the firearm includes a locking sleeve having obliquely formed counter-ramps that are complementary to the centering ramps and configured to cooperate with the centering ramps in a functionally complementary manner during a locking process.
47. A method for manufacturing a bolt head according to claim 1, wherein the method includes one or more machining processes selected from milling, turning, and grinding; one or more forming processes selected from forging, hammering, powder metallurgy, and metal injection molding; one or more additive manufacturing processes; or any combination thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present disclosure will be explained in more detail below with reference to the drawings, in which:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032] According to the present disclosure, the problems that characterized prior art bolt heads are solved by a bolt head according to the present disclosure, in particular a bolt head having at least two centering ramps projecting obliquely toward the rear for self-centering the bolt head when it is moved in and out of the locking space of a barrel/cartridge chamber. Self-centering can help to obviate premature wear and material fatigue. Furthermore, the reloading process is smoother and freer of disturbances with such a bolt head.
[0033] In one embodiment, at least one alignment surface can be located on the bolt head directly in the region axially adjoining the locking lugs, which alignment surface functionally interacts with a counter-surface in the locking space, as a result of which the movement of the bolt head is further smoothed because it is provided with better guidance.
[0034] In another embodiment, the bolt head can have locking lugs provided with rounded portions and chamfers, as a result of which the stress applied to the bolt head is further reduced.
[0035] In yet another embodiment, the cam pin of the bolt head can have a stepped taper at its end, and the bolt head can have a corresponding shape-complementary, stepped bore for receiving the end of the cam pin, resulting in improved torque absorption. In the context of the present disclosure, the meaning of “shape-complementary” indicates that a geometrical shape of a second object (“shape-negative”) is chosen in order to fit roughly to the geometrical shape of a first object (“shape-positive”), which interact with each other. An example for “shape-complementary” could be the “key-lock” principle.
[0036] In another embodiment, the bolt carrier associated with the bolt head can have additional front and rear alignment surfaces to secure it against any tilting movement.
[0037] A comparison of different, preferred embodiments with the prior art results in the following advantages:
[0038] self-centering
[0039] low-friction sliding in and out of the bolt head
[0040] minimally malfunction-prone reloading process
[0041] smoother behavior of the weapon
[0042] higher mechanical stability of the cam pin
[0043] improved service life
[0044] Above all, the solution according to the present disclosure allows a prolonged service life of the bolt head. It has been recognized that the self-centering design helps to reduce premature wear of material and fatigue because the bolt head is smoothly guided into and out of the locking space without disturbing impacting or striking caused by acentric movement. It has been found to be particularly advantageous if the locking sleeve is provided with counter-surfaces to the centering ramps on the bolt head. Such counter-surfaces are described in EP19201453.8. In the following context, these counter-surfaces are also referred to as counter-ramps.
[0045] The specially-shaped front and rear alignment surfaces on the bolt carrier achieve additional stabilization of the bolt carrier as it moves in the receiver during the loading process and reduces premature wear and material fatigue, and in particular the bolt head is also stabilized using the bolt carrier.
[0046] Preferably, chamfers are formed on the cartridge guides to prevent the cartridge guides from slipping off the cartridge bottom during the loading process, as is possible on curves. This can avoid feed jams and reduces the corresponding shocks and impacts on the bolt head. Likewise, a misaligned movement of the bolt head occurring during a jam can be significantly reduced, which in turn has a positive effect on premature wear and material fatigue.
[0047] A further aspect of the present disclosure relates to the special and novel stepped design of the cam pin and the shape-complementary bore in the bolt head. The taper at the end of the cam pin is accompanied by an increased wall thickness of the bolt head in the region of the cam pin, which, drastically reduces the susceptibility to material fatigue and fractures in this region. In addition, any occurring transverse forces are additionally absorbed by the bolt head via the additionally created side surface in cooperation with the additionally created support surface, and sufficient torque absorption is ensured.
[0048] In the context of the present disclosure, the locking lugs on the barrel/cartridge chamber or the locking sleeve are fixed in position, whereas the locking lugs on the bolt head can be moved relative to the locking lugs of the locking sleeve.
[0049]
[0050] In the case of axial movement of the bolt head 2 relative to the bolt carrier 1, a rotating movement of the bolt head 2 is effected and limited by the interaction of the cam pin 6 and the cam 10. Furthermore, this limits the axial movement of the bolt head 2 relative to the bolt carrier 1.
[0051] The firearm is loaded by means of an axial movement of the bolt carrier 1 in the receiver in the firing direction (to the left in
[0052] After the bolt head 2 has completed the forward movement and has reached its final position with the bolt locking lugs 7 in the locking space 44 (
[0053] The bolt carrier 1 movably mounted in the upper receiver has at least one front alignment surface 12 and at least one rear alignment surface 11, which alignment surfaces rest against the upper receiver and allow and stabilize the axial alignment and movement of the bolt carrier 1 within the upper receiver. Said alignment surfaces counteract the so-called “carrier tilt” or “catching” of the bolt carrier in the rear region, which is caused by the bolt carrier's own weight and by acentric movements such as oscillations, shaking, vibrations and/or other influences. This stabilization of the bolt carrier 1 in the receiver also stabilizes the bolt head 2 with respect to acentric (transverse) movements, which bolt head is freely movable in the axial and tangential (circumferential) direction in the bolt carrier 1.
[0054] More preferably, a plurality of front and/or rear alignment surfaces 11, 12 are provided, which alignment surfaces are distributed in the circumferential direction like a “balancing weight” such that the barrel properties are stabilized. Compared with the prior art, this stabilization can reduce malfunctions and fosters low-friction movement during the loading process and during the corresponding insertion and removal of the bolt head 2 from the locking chamber 44 of the locking sleeve 45 (also often referred to as barrel extension) and thus increases the service life of the bolt head 2. Both premature wear of the locking lugs 7 due to acentric insertion into the locking space 44 (see
[0055] In a particular embodiment, the longitudinal extensions of the front and/or rear alignment surfaces 11, 12 can be formed differently from each other, wherein such a distribution of the bearing surfaces also results in an optimization of the center of mass of the bolt carrier. This can be easily seen when viewing
[0056]
[0057] In the region of the cartridge guides 13 facing the magazine that is not shown, the rounded portions facing the cartridge to be introduced are replaced by chamfers 16, which prevents possible slippage of the cartridge guides 13 from the cartridge during the loading process and thus achieves easier and more trouble-free loading than in the prior art.
[0058] The alignment surface 25, which is located behind and directly after the locking lugs 7 and/or recesses 50 as viewed in the axial direction and has the radius r2 34 (
[0059] The centering ramp 18 provided according to the present disclosure is formed as an oblique transition between the recesses 50, between two locking lugs 7, and the adjacent alignment surface 25, as can be seen in particular in
[0060] Influences occurring in the field or during automatic firing, such as contaminations, oscillations, shaking, vibrations, and the like, can lead to an acentric movement of the bolt head 2. By means of the centering ramps 18, these acentric movements are avoided and the bolt head 2 is automatically centered, as a result of which possible jams and premature wear are avoided and a corresponding increase in the service life is achieved. This automatic centering is done particularly well by the centering ramps 18 according to the present disclosure in a combination of the bolt head 2 and a firearm that has corresponding counter-surfaces in the locking sleeve 44 that are complementary to the centering ramps 18 in terms of shape and function. Such counter-surfaces in a locking sleeve of a firearm are described in EP19201453.8, which was mentioned above, and are shown as counter-ramp 47 in
[0061] A longitudinal section of an embodiment of the bolt head 2 is shown in
[0062]
[0063]
[0064]
[0065]
[0066]
[0067] The present disclosure is not limited to the interruptions shown in
[0068] The interruptions of the alignment surface 25 act advantageously to reduce the friction between the parts that are moved during the locking process and thus allow easier and smoother locking and unlocking of the bolt, thus premature material wear and correspondingly can be reduced extending the service life, even in unfavorable conditions such as under-lubrication or dust and dirt contamination that occurs during field use.
[0069]
[0070]
[0071] In the illustrated embodiment, the gas key 5 is fastened on the bolt carrier 1 using two screws. During the gas-pressure-induced reloading process, gas is passed into the bolt carrier 1 via the gas key 5. Due to the high gas pressure suddenly arising upon firing, corresponding forces occur at the gas key, which forces are relayed to the bolt carrier via the screw connection.
[0072] For better transmission of the force from the gas key 5 to the bolt carrier 1, a nose 51 is formed on the gas key 5, which nose engages in a shape-complementary catch 52 of the bolt carrier 1. Surprisingly, it has been found that this additional possibility of force transmission and force dissipation causes the screw connection of the gas key 5 to the bolt carrier 1 to be subjected to less stress, thereby preventing loosening of the screw connection during use. A gas key that is permanently loose during use promotes, in addition to potential, unwanted gas leakage at the wrong place, namely between the gas key 5 and the bolt carrier 1, an acentric movement of the bolt carrier 1 and thus of the bolt head 2 by shifting the center of gravity. Because of the described additional possibility of force transmission from nose 51 to detent 52, preventing acentric movement of the bolt carrier 1 and the bolt head 2 can ultimately extend the service life of the bolt head 2.
[0073]
[0074] The present disclosure is not limited to the embodiments shown, but also includes other bolt system variants such as gas piston systems and others. For the purposes of the present disclosure, the cam pin 6 is to be understood as a part of the bolt head 2.
[0075] The bolt head 2 according to the present disclosure can be produced, for example, by means of machining processes such as milling, turning or grinding. The bolt head 2 according to the present disclosure can also be produced using forming processes such as forging or hammering, powder metallurgy or metal injection molding (MIM), or else by means of additive manufacturing processes such as 3D printing or a combination of these methods.
[0076] All the materials used for the mentioned components in the prior art can also be used for the components designed according to the present disclosure.
[0077] The various embodiments described can be combined with each other arbitrarily, thereby also making the explained embodiment of the cam pin 6 advantageously possible in bolt heads without centering ramps 18, as well as the use of the front and rear alignment surfaces, which also do not depend on the embodiment of the bolt head. This also applies to the alignment surfaces 25 and the other characteristics and features described.
TABLE-US-00001 List of reference numerals: 1 Bolt carrier 2 Bolt head 3 Firing pin 4 Retaining pin 5 Gas key 6 Cam pin 7 Bolt locking lugs 8 Extractor 9 Ejector 10 Cam 11 Rear alignment surface 12 Front alignment surface 13 Cartridge guide 14 Step 15 End 16 Chamfer 17 Rounded portion 18 Centering ramp 19 Gas ring 20 Bore 21 Head 22 Angle 23 Firing pin bore 24 Bolt head bore 25 Alignment surface 26 Additional support surface 27 Support surface 28 Bolt head axis 29 Surface normal 30 Outer surface 31 Additional side surface 32 Diameter D1 33 Diameter D2 34 Radius r1 35 Radius r2 36 Firing pin through hole 37 Flattened portion 38 Alignment surface recess 39 Normal distance N1 40 Normal distance N2 41 Length L1 42 Length L2 43 Sleeve locking lugs 44 Locking space 45 Locking sleeve 46 Cartridge chamber 47 Counter-ramps 48 Barrel 49 Transverse surface 50 Recess (between locking lugs) 51 Nose 52 Detent