DRIVE CONTROL DEVICE FOR CONSTRUCTION EQUIPMENT AND CONTROL METHOD THEREFOR
20170037600 ยท 2017-02-09
Assignee
Inventors
Cpc classification
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2232
FIXED CONSTRUCTIONS
F15B11/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/8606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2282
FIXED CONSTRUCTIONS
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41509
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30595
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a drive control device for the construction equipment capable of reducing shock generation and smoothly operating a work device when the work device is operated during the driving, which comprises; a first and second hydraulic pumps and a pilot pump, a first work device and a first drive motor operated by a hydraulic oil of the first hydraulic pump, a second work device and a second drive motor operated by a hydraulic oil of the second hydraulic pump, a first drive control valve and a first work device control valve that are provided on the supply path of the first hydraulic pump, a second drive control valve and a second work device control valve that are provided on the supply path of the second hydraulic pump, a linear drive control valve that is provided at the upper side of the supply path of the second hydraulic pump, a parallel path having an inlet branched and connected to the upper side of the supply path of the second hydraulic pump and an outlet connected to the inlet port of the second work device control valve, a branch path having an inlet branched and connected to a predetermined position of the parallel path and an outlet branched and connected to a path between the linear drive control valve and the second drive control valve, a fixed orifice provided on the branch path, and a first ratio control valve provided on a path between the pilot pump and the linear drive control valve.
Claims
1. A drive control device for the construction equipment comprising; a first and second hydraulic pumps and a pilot pump, a first work device and a first drive motor operated by a hydraulic oil of the first hydraulic pump, a second work device and a second drive motor operated by a hydraulic oil of the second hydraulic pump, a first drive control valve and a first work device control valve that are provided on the supply path of the first hydraulic pump, and in switching, control the amount and flow direction of a hydraulic oil which is fed to the first drive motor and the first work equipment, respectively, a second drive control valve and a second work device control valve that are provided on the supply path of the second hydraulic pump, and in switching, control the amount and flow direction of a hydraulic oil which is fed to the second drive motor and the second work equipment, respectively, a linear drive control valve that is provided at the upper side of the supply path of the second hydraulic pump and maintains the drive linearity by switching when the multiple activities are done by operating a work device with the driving, a parallel path having an inlet branched and connected to the upper side of the supply path of the second hydraulic pump and an outlet connected to the inlet port of the second work device control valve, a branch path having an inlet branched and connected to a predetermined position of the parallel path and an outlet branched and connected to a path between the linear drive control valve and the second drive control valve, a fixed orifice provided on the branch path, the fixed orifice preventing the hydraulic oil from being weighted towards the drive side from the second hydraulic pump in case that the load pressure applied to a work device is higher than that applied to the driving when the linear drive control valve is switched for the multiple activities of operating a work device with the driving, and a first ratio control valve provided on a path between the pilot pump and the linear drive control valve, the first ratio control valve applying to the linear drive control valve the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers when the multiple activities are performed by operating the work device with the driving.
2. The drive control device for the construction equipment comprising; a first and second hydraulic pumps and a pilot pump, a first work device and the first drive motor operated by the hydraulic oil of the first hydraulic pump, a second work device and the second drive motor operated by the hydraulic oil of the second hydraulic pump, a first drive control valve and the first work device control valve that are provided on the supply path of the first hydraulic pump, and in switching, control the amount and flow direction of a hydraulic oil which is fed to the first drive motor and the first work equipment, respectively, a second drive control valve and the second work device control valve that are provided on the supply path of the second hydraulic pump, and in switching, control the amount and flow direction of the hydraulic oil which is fed to the second drive motor and the second work equipment, respectively, a linear drive control valve that is provided at the upper side of the supply path of the second hydraulic pump and maintains the drive linearity by switching when the multiple activities are performed by operating a work device with the driving, a parallel path having an inlet branched and connected to the upper side of the supply path of the second hydraulic pump and an outlet connected to the inlet port of the second work device control valve, a branch path having an inlet branched and connected to a predetermined position of the parallel path and an outlet branched and connected to a path between the linear drive control valve and the second drive control valve, a fixed orifice provided on the branch path, the fixed orifice preventing the hydraulic oil from being weighted towards the drive side from the second hydraulic pump in the case that the load pressure applied to a work device is higher than that applied to the driving when the linear drive control valve is switched for the multiple activities of operating a work device with the driving, a first ratio control valve provided on a path between the pilot pump and the linear drive control valve, the first ratio control valve applying to the linear drive control valve the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers when the multiple activities are performed by operating the work device with the driving, and a second ratio control valve provided on a path between the pilot pump and the variable orifice, the second ratio control valve applying to the variable orifice the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers, in which the aperture area of the variable orifice is regulated to be inversely proportional to the changed pilot pressure, when the multiple activities are performed by operating the work device with the driving.
3. The drive control device for the construction equipment of claim 1, further comprising; a first pressure sensor detecting the operating oil amount of a first drive operation device for switching the first drive control valve, a second pressure sensor detecting the operating oil amount of a second drive operation device for switching the second drive control valve, a third pressure sensor detecting the operating oil amount of a first work device lever for switching the first work device control valve, a fourth pressure sensor detecting the operating oil amount of a second work device lever for switching the second work device control valve, and a controller that calculates the operation signals inputted from the first, second, third and fourth pressure sensors and applies the electrical signal to the first ratio control valve for the switching thereof.
4. The drive control device for the construction equipment of claim 2, further comprising; a first pressure sensor detecting the operating oil amount of a first drive operation device for switching the first drive control valve, a second pressure sensor detecting the operating oil amount of a second drive operation device for switching the second drive control valve, a third pressure sensor detecting the operating oil amount of a first work device lever for switching the first work device control valve, a fourth pressure sensor detecting the operating oil amount of a second work device lever for switching the second work device control valve, and a controller that calculates the operation signals inputted from the first, second, third and fourth pressure sensors and applies the electrical signal to the first ratio control valve for the switching thereof.
5. The drive control device for the construction equipment of claim 2, wherein an external signal port is configured so that the aperture area of the variable orifice is regulated by the pilot pressure inputted externally.
6. The drive control device for the construction equipment of claim 2, wherein the aperture area of the variable orifice is regulated to be inversely proportional to the difference between the load pressure generated on the work device and the load pressure generated on the drive part.
7. The drive control device for the construction equipment of claim 3, further comprising; a fifth pressure sensor inputting to the controller the pressure value detected from the first hydraulic pump, and a sixth pressure sensor inputting to the controller the pressure value detected from the second hydraulic pump.
8. The drive control device for the construction equipment of claim 4, further comprising; a fifth pressure sensor inputting to the controller the pressure value detected from the first hydraulic pump, and a sixth pressure sensor inputting to the controller the pressure value detected from the second hydraulic pump.
9. A drive control method for the construction equipment comprising; determining the operation state of the first and second drive motors, determining the operation state of the work device, and applying by the first ratio control valve, to the linear drive control valve the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers, when the first and second drive motors as well as the work device are working.
10. The drive control method for the construction equipment of claim 9, further comprising, a step of blocking a pilot pressure applied to a linear drive control valve from a pilot pump when the first and second drive motors are operated and the work device is not operated.
11. The drive control method for the construction equipment comprising; determining the operation state of the first and second drive motors, determining the operation state of the work device, applying by the first ratio control valve, to the linear drive control valve the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers, when the first and second drive motors as well as the work device are operated, and applying by the second ratio control valve, to the variable orifice the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers, wherein the aperture area of the variable orifice is regulated to be inversely proportional to the changed pilot pressure, when the first and second drive motors as well as the work device are operated.
12. The drive control method for the construction equipment of claim 11, further comprising, a step of blocking a pilot pressure applied to a linear drive control valve from a pilot pump when the first and second drive motors are operated and the work device is not operated.
13. The drive control method for the construction equipment of claim 11, wherein, if the operation pressure detected of the second hydraulic pump is lower than the predetermined pressure, the pilot pressure applied to the linear drive control valve from the first ratio control valve is reduced, and if the operation pressure detected of the second hydraulic pump is higher than the predetermined pressure, the pilot pressure applied to the linear drive control valve from the first ratio control valve is raised, when the first and second drive motors as well as the work device are operated.
14. The drive control method for the construction equipment of claim 11, wherein, if the operation pressure detected of the second hydraulic pump is lower than the predetermined pressure, the pilot pressure applied to the variable orifice from the second ratio control valve is reduced so that the aperture area of the variable orifice is reduced to the predetermined area, and if the operation pressure detected of the second hydraulic pump is higher than the predetermined pressure, the pilot pressure applied to the variable orifice from the second ratio control valve is raised so that the aperture area of the variable orifice is reduced further below the predetermined area, when the first and second drive motors as well as the work device are operated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE REFERENCE NUMBERS FOR THE MAIN PARTS OF THE DRAWINGS
[0091] 3a: first drive operation device [0092] 3b: second drive operation device [0093] 4a: second work device lever [0094] 4b: first work device lever [0095] 6a: first drive control valve [0096] 6b: second drive control valve [0097] 7: linear drive control valve [0098] 8: second work device control valve [0099] 9: first work device control valve [0100] 10: controller [0101] 11: pilot pump [0102] P1: first hydraulic pump [0103] P2: second hydraulic pump
DETAILED DESCRIPTION OF THE INVENTION
[0104] Hereinafter, the drive control device for construction equipment and method therefor according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
[0105]
[0106] With reference to
[0107] a variable capacity type of a first and second hydraulic pumps (hereinafter, a first and a second hydraulic pump) (P1,P2) and a pilot pump (11),
[0108] a first work device and a first drive motor (not shown in Figure) operated by a hydraulic oil of the first hydraulic pump (P1),
[0109] a second work device and a second drive motor (not shown in Figure) operated by a hydraulic oil of the second hydraulic pump (P2),
[0110] a first drive control valve (6a) and a first work device control valve (9) that are provided on the supply path (16) of the first hydraulic pump (P1), and in switching, control the amount and flow direction of a hydraulic oil which is fed to the first drive motor and the first work device, respectively,
[0111] a second drive control valve (6b) and a second work device control valve (8) that are provided on the supply path (17) of the second hydraulic pump (P2), and in switching, control the amount and flow direction of a hydraulic oil which is fed to the second drive motor and the second work device, respectively,
[0112] a linear drive control valve (7) that is provided at the upper side of the supply path (17) of the second hydraulic pump (P2) and maintains the drive linearity by switching when the multiple activities are performed by operating a work device with the driving,
[0113] a parallel path (21) having an inlet branched and connected to the upper side of the supply path (17) of the second hydraulic pump (P2) and an outlet connected to the inlet port of the second work device control valve (8),
[0114] a branch path (24) having an inlet branched and connected to a predetermined position of the parallel path (21) and an outlet branched and connected to a path (20) between the linear drive control valve (7) and the second drive control valve (6b),
[0115] a check valve and a fixed orifice (13) provided on the branch path (24), the fixed orifice preventing the hydraulic oil from being weighted towards the drive side from the second hydraulic pump (P2) in case that the load pressure applied to a work device is higher than that applied to the drive when the linear drive control valve (7) is switched for the multiple activities of operating a work device with the driving, and
[0116] a first ratio control valve (14a) provided on a path (18) between the pilot pump (11) and the linear drive control valve (7), the first ratio control valve (14a) applying to the linear drive control valve (7) the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers (4b, 4a) when the multiple activities are performed by operating the work device with the driving.
[0117] With reference to
[0118] a variable capacity type of a first and second hydraulic pumps (hereinafter, a first and a second hydraulic pump) (P1,P2) and a pilot pump (11),
[0119] a first work device and a first drive motor (not shown in Figure) operated by a hydraulic oil of the first hydraulic pump (P1),
[0120] a second work device and a second drive motor (not shown in Figure) operated by a hydraulic oil of the second hydraulic pump (P2),
[0121] a first drive control valve (6a) and a first work device control valve (9) that are provided on the supply path (16) of the first hydraulic pump (P1),
[0122] a second drive control valve (6b) and a second work device control valve (8) that are provided on the supply path (17) of the second hydraulic pump (P2),
[0123] a linear drive control valve (7) that is provided at the upper side of the supply path (17) of the second hydraulic pump (P2),
[0124] first, second, third and fourth pressure sensors (12d, 12c, 12b, 12a) for detecting the operating oil amounts required for the operations of the drive and work device, and
[0125] a first ratio control valve (14a) provided on a path (18) between the pilot pump (11) and the linear drive control valve (7).
[0126] With reference to
[0127] a step (S100, S200) determining the operation states of first and second drive motors by the operation signals of first and second pressure sensors(12d, 12c) detecting the operating oil amount of the drive operation devices (3a, 3b),
[0128] a step (S300, S400) determining the operation states of a work device by the operation signals of third and fourth pressure sensors (12b, 12a) detecting the operating oil amounts of the work operation levers (4b, 4a),
[0129] a step (S500) blocking a pilot pressure applied to the linear drive control valve (7) from the pilot pump (11) when the first and second drive motors are working and the work device is not working, and
[0130] a step (S600) applying to the linear drive control valve (7) the pilot pressures that are changed by the first ratio control valve (14a) in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a) when the first and second drive motors as well as the work device are working.
[0131] As shown in S100 of
[0132] As shown in S300, the operating oil amounts of the first and second work operation levers (4b, 4a) are detected by the third and fourth pressure sensors(12b, 12a), and the operation signals thus detected are inputted to the controller (10).
[0133] As shown in S400, the operation states of the work device is determined by the operation signals inputted from the third and fourth pressure sensors (12b, 12a). If the work device is not operated, it proceeds with S500, and if the work device is operated, it proceeds with S600.
[0134] As shown in S500, if the first and second drive motors are operated while the work device is not operated, the first ratio control valve (14a) stays in off-state since the electrical signal is not applied to the first ratio control valve (14a) from the controller (10). As a result, the pilot pressure applied to the linear drive control valve (7) from the pilot pump (11) is blocked.
[0135] As shown in S600, if the first and second drive motors as well as the work device are working (multiple activities of operating work device and driving), the first ratio control valve (14a) changes the pilot pressure to the second pilot pressure in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a). (shown as the graph line a in
[0136] As shown in
[0137] With reference to
[0138] a variable capacity type of a first and second hydraulic pumps (hereinafter, a first and a second hydraulic pump) (P1,P2) and a pilot pump (11),
[0139] a first work device and a first drive motor (not shown in Figure) operated by a hydraulic oil of the first hydraulic pump (P1),
[0140] a second work device and a second drive motor (not shown in Figure) operated by a hydraulic oil of the second hydraulic pump (P2),
[0141] a first drive control valve (6a) and a first work device control valve (9) that are provided on the supply path (16) of the first hydraulic pump (P1),
[0142] a second drive control valve (6b) and a second work device control valve (8) that are provided on the supply path (17) of the second hydraulic pump (P2),
[0143] a linear drive control valve (7) that is provided at the upper side of the supply path (17) of the second hydraulic pump (P2),
[0144] a parallel path (21) having an inlet branched and connected to the upper side of the supply path (17) of the second hydraulic pump (P2) and an outlet connected to the inlet port of the second work device control valve (8),
[0145] a branch path having an inlet branched and connected to a predetermined position of the parallel path (21) and an outlet branched and connected to a path (20) between the linear drive control valve (7) and the second drive control valve (6b),
[0146] a check valve and a fixed orifice (13) provided on the branch path (24), the fixed orifice preventing the hydraulic oil from being weighted towards the drive side from the second hydraulic pump (P2) in case that the load pressure applied to a work device is higher than that applied to the drive when the linear drive control valve (7) is switched for the multiple activities of operating a work device with the driving,
[0147] a first ratio control valve (14a) provided on a path (18) between the pilot pump (11) and the linear drive control valve (7), the first ratio control valve (14a) applying to the linear drive control valve (7) the pilot pressures that are changed in proportion to the operating oil amounts required for the operation of the first and second work device levers (4b, 4a) when the multiple activities are performed by operating the work device with the driving, and
[0148] a second ratio control valve (14b) provided on a path (23) between the pilot pump (11) and the variable orifice (15), the second ratio control valve (14b) applying to the variable orifice the pilot pressures that are changed in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a), in which the aperture area of the variable orifice (15) is regulated to be inversely proportional to the changed pilot pressure, when the multiple activities are performed by operating the work device with the driving.
[0149] With reference to
[0150] a variable capacity type of a first and second hydraulic pumps (hereinafter, a first and a second hydraulic pump) (P1,P2) and a pilot pump (11),
[0151] a first work device and a first drive motor (not shown in Figure) operated by a hydraulic oil of the first hydraulic pump (P1),
[0152] a second work device and a second drive motor (not shown in Figure) operated by a hydraulic oil of the second hydraulic pump (P2),
[0153] a first drive control valve (6a) and a first work device control valve (9) that are provided on the supply path (16) of the first hydraulic pump (P1),
[0154] a second drive control valve (6b) and a second work device control valve (8) that are provided on the supply path (17) of the second hydraulic pump (P2),
[0155] a linear drive control valve (7) that is provided at the upper side of the supply path (17) of the second hydraulic pump (P2),
[0156] a parallel path (21) having an inlet branched and connected to the upper side of the supply path (17) of the second hydraulic pump (P2) and an outlet connected to the inlet port of the second work device control valve (8),
[0157] a branch path (24) having an inlet branched and connected to a predetermined position of the parallel path (21) and an outlet branched and connected to a path (20) between the linear drive control valve (7) and the second drive control valve (6b),
[0158] a variable orifice (15) provided on the branch path (24),
[0159] first, second, third and fourth pressure sensors (12d, 12c, 12b, 12a) for detecting the operating oil amounts required for the operations of the drive and work device,
[0160] a first ratio control valve (14a) provided on a path (18) between the pilot pump (11) and the linear drive control valve (7), and
[0161] a second ratio control valve (14b) provided on a path (23) between the pilot pump (11) and the variable orifice (15).
[0162] With reference to
[0163] a step (S1000, S2000) determining the operation states of the first and second drive motors by the operation signals of first and second pressure sensors(12d, 12c) detecting the operating oil amount of the drive operation devices (3a, 3b),
[0164] a step (S3000, S4000) determining the operation states of a work device by the operation signals of third and fourth pressure sensors (12b, 12a) detecting the operating oil amounts of the work operation levers (4b, 4a),
[0165] a step (S5000) blocking a pilot pressure applied to the linear drive control valve (7) from the pilot pump (11) when the first and second drive motors are working and the work device is not working,
[0166] a step (S6000) applying to the linear drive control valve (7) the pilot pressures that are changed by the first ratio control valve (14a) in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a) when the first and second drive motors as well as the work device are working, and
[0167] a step (S7000) applying to the variable orifice (15) the pilot pressures that are changed in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a), in which the aperture area of the variable orifice (15) is regulated to be inversely proportional to the changed pilot pressure, when the first and second drive motors as well as the work device are working.
[0168] As shown in S1000 of
[0169] As shown in S3000, the operating oil amounts of the first and second work operation levers (4b, 4a) are detected by the third and fourth pressure sensors(12b, 12a), and the operation signals thus detected are inputted to the controller (10).
[0170] As shown in S4000, the operation states of the work device is determined by the operation signals inputted from the third and fourth pressure sensors (12b, 12a). If the work device is not operated, it proceeds with S5000, and if the work device is operated, it proceeds with S6000.
[0171] As shown in S5000, if the first and second drive motors are operated while the work device is not operated, the first ratio control valve (14a) stays in off-state since the electrical signal is not applied to the first ratio control valve (14a) from the controller (10). As a result, the pilot pressure applied to the linear drive control valve (7) from the pilot pump (11) is blocked.
[0172] As shown in S6000, if the first and second drive motors as well as the work device are working (multiple activities of operating work device and driving), the first ratio control valve (14a) changes the pilot pressure to the second pilot pressure in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a). (shown as the graph line a in
[0173] As shown in S7000, when the first and second drive motors as well as the work device are working, by applying the electrical signal to the second ratio control valve (14b) from the controller (10), the second ratio control valve (14b) changes the pilot pressure to the second pilot pressure in proportion to the operating oil amounts of the pilot pump (11) required for the operation of the first and second work device levers (4b, 4a). (shown as the graph line b in
[0174] On the other hand, the changed pilot pressure is applied to the variable orifice (15), in which the aperture area of the variable orifice (15) is regulated to be inversely proportional to the pilot pressure changed by the second ratio control valve (14b) (shown as the graph line c in
[0175] Accordingly, when the multiple activities are performed by operating the work device during the driving, if the load pressure generated on the work device is relatively higher than the load pressure generated on the drive, the aperture area of the variable orifice (15) is reduced so that the operating oil fed to second work device control valve (8) through the parallel path (21) from the second hydraulic pump (P2) is not weighted towards the drive. Thus, the shock generation can be reduced while the work device can be smoothly operated.
[0176] As shown in
[0177] Although the present invention has been described with reference to the preferred embodiment in the attached figures, it is to be understood that various equivalent modifications and variations of the embodiments can be made by a person having an ordinary skill in the art without departing from the spirit and scope of the present invention as recited in the claims.
INDUSTRIAL APPLICABILITY
[0178] According to the present invention having the above-described configuration, when the work device is operated during the driving, the work device can be smoothly operated by preventing the operating oil from being weighted towards the drive which has relatively low operation pressure. The shock generation can be reduced at the start and end of the work device operation. Also, since the rapid increase or the rapid decrease of the driving speed can be prevented at the start or end of the work device operation, respectively, it is effective in improving the operability and preventing the safety accident in advance.