Retrofit Framing System for Metal Roof
20170037630 ยท 2017-02-09
Inventors
- Thomas G. Diamond (Cleveland, OH, US)
- Qumrul Hasan (Cleveland, OH, US)
- John L. Pierson (Cleveland, OH, US)
Cpc classification
E04D3/24
FIXED CONSTRUCTIONS
International classification
E04D1/34
FIXED CONSTRUCTIONS
E04B7/18
FIXED CONSTRUCTIONS
E04D3/24
FIXED CONSTRUCTIONS
Abstract
An improved sub-structural roof construction component which provides support for exterior building metal roofing materials, which allows for standard components configured and manufactured in factory to be installed at jobsite, and which can accommodate variations required in the field. These framing components can be adjusted in field for height and can be rotated to fit the customer's roof.
Claims
1. A roof framing assembly configured to provide sub-structural support for roofing materials over an existing roofing structure of a building, said roof framing assembly comprising: a top shaped element configured to provide a mounting surface for said roofing materials; a first vertical web element configured to connect to said top shaped element, said top shaped element configured to pivot on said first vertical web element when connected to said first vertical web element; and, a base element having a bottom surface configured connect to said existing roofing structure.
2. The assembly as defined in claim 1, wherein said top shaped element includes a first horizontal portion and a vertical portion, said first horizontal portion connected to said vertical portion to form an angle of about 80-100, said vertical portion connected to said first vertical web element, said first horizontal portion connected to said roofing materials.
3. The assembly as defined in claim 2, wherein said top shaped element includes a second horizontal portion, said first horizontal portion connected to said vertical portion to form an angle of about 80-100, said second horizontal portion spaced from said roofing materials.
4. The assembly as defined in claim 1, wherein said first vertical web element or said top shaped element includes an accurate shaped slot to enable said top shaped element to adjustably pivot relative to said first vertical web element.
5. The assembly as defined in claim 2, wherein said vertical portion of said first vertical web element includes an accurate shaped slot to enable said top shaped element to adjustably pivot relative to said first vertical web element.
6. The assembly as defined in claim 1, wherein said first vertical web element includes a vertical body portion pivotally connected to said top shaped element, a first vertical portion connected to and extending outwardly from an end of said vertical body portion.
7. The assembly as defined in claim 5, wherein said first vertical web element includes: a vertical body portion pivotally connected to said vertical portion of said top shaped element, a first vertical portion connected to and extending outwardly from an end of said vertical body portion, said first vertical portion connected to a second vertical web element or said base element, a second vertical portion connected to and extending outwardly from an end of said vertical body portion, said second vertical portion spaced from said first vertical portion, said first vertical portion connected to said second vertical web element or said base element.
8. The assembly as defined in claim 7, wherein said first vertical portion of said first vertical web element includes at least one opening configured to facilitate in said connection with said second vertical web element or said base element, said second vertical portion of said first vertical web element includes at least one opening configured to facilitate in said connection with said second vertical web element or said base element.
9. The assembly as defined in claim 1, including a second vertical web element configured to connect to said first vertical web element, first vertical web element connected to said second vertical web element such that said first vertical web element can vertically move relative to said second vertical web element.
10. The assembly as defined in claim 8, including a second vertical web element configured to connect to said first vertical web element, first vertical web element connected to said second vertical web element such that said first vertical web element can vertically move relative to said second vertical web element.
11. The assembly as defined in claim 9, wherein said second vertical web element includes a vertical body portion, a first vertical portion connected to and extending outwardly from an end of said vertical body portion.
12. The assembly as defined in claim 10, wherein said second vertical web element includes a vertical body portion, a first vertical portion connected to and extending outwardly from an end of said vertical body portion.
13. The assembly as defined in claim 12, wherein said second vertical web element includes: a vertical body portion, a first vertical portion connected to and extending outwardly from an end of said vertical body portion, said first vertical portion connected to said first vertical web element, a second vertical portion connected to and extending outwardly from an end of said vertical body portion, said second vertical portion spaced from said first vertical portion, said first vertical portion connected to said first vertical web element.
14. The assembly as defined in claim 13, wherein said second vertical portion of said second vertical web element includes at least one opening configured to facilitate in said connection with said first vertical web element, said second vertical portion of said second vertical web element includes at least one opening configured to facilitate in said connection with said first vertical web element.
15. The assembly as defined in claim 1, wherein the base element including at least one slot configured to facilitate in connecting said base element to said existing roof structure.
16. The assembly as defined in claim 15, wherein the base element including at least one slot configured to facilitate in connecting said base element to said existing roof structure.
17. The assembly as defined in claim 16, wherein said base element includes: a base portion configured to connect to said existing roof structure, said base portion including said at least one slot, and a first vertical portion connected to and extending outwardly from an end of said base portion, a second vertical web portion or said first vertical web portion connected to said first vertical portion of said base portion.
18. The assembly as defined in claim 14, wherein said base element includes: a base portion configured to connect to said existing roof structure, said base portion including said at least one slot, and a first vertical portion connected to and extending outwardly from an end of said base portion, said second vertical web portion connected to said first vertical portion of said base portion.
19. The assembly as defined in claim 18, wherein said base element includes a second vertical portion connected to and extending outwardly from an end of said base portion, said second vertical portion spaced from said first vertical portion, said second vertical web portion connected to said second vertical portion of said base portion.
20. The assembly as defined in claim 19, wherein said first vertical portion of said base portion includes at least one hole capable to facilitate in connecting said second vertical web portion to said first vertical portion of said base portion, second vertical portion of said base portion includes at least one hole capable to facilitate in connecting said second vertical web portion to said second vertical portion of said base portion.
21. A method of constructing a new roofing structure over an existing roofing structure of a building, the method comprising: providing a roof framing assembly configured to provide sub-structural support for roofing materials over an existing roofing structure of a building, said roof framing assembly comprising: a top shaped element configured to provide a mounting surface for said roofing materials; a first vertical web element configured to connect to said top shaped element, said top shaped element configured to pivot on said first vertical web element when connected to said first vertical web element; and, a base element having a bottom surface configured to connect to said existing roofing structure; positioning a bottom portion of said base element on said existing roof structure; securing said base element to said existing roofing structure; vertically adjusting a height of said roof framing assembly to accommodate a desired height of said new roofing structure; rotationally adjusting a pitch and/or slope of said roof framing assembly to accommodate a desired pitch of said new roofing structure; and securing said new roofing structure to said top shaped element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Reference may now be made to the drawings, which illustrate various embodiments that the invention may take in physical form and in certain parts and arrangement of parts wherein:
[0045]
[0046]
[0047]
[0048]
DETAILED DESCRIPTION OF A NON-LIMITING EMBODIMENTS
[0049] Referring now to the drawings, wherein the showings are for the purpose of illustrating non-limiting embodiments of the invention only and not for the purpose of limiting the invention,
[0050] Referring now to
[0051] Top shaped element 20 is illustrated in
[0052] First vertical web element 40 is illustrated as having a vertical main portion 42, a first vertical side portion 44, and a second vertical side portion 48. Vertical main portion 42 is illustrated as being generally planar and rectangular in shape providing a front surface 54 and a rear surface 52. First vertical side portion 44 is illustrated as being connected approximately perpendicularly (e.g., about 80-100 and all values and ranges therebetween) at a first end of vertical main portion 42. Second vertical side portion 48 is illustrated as being connected approximately perpendicularly (e.g., about 80-100 and all values and ranges therebetween) at an end of vertical main portion 42 opposite where first vertical side portion 44 and vertical main portion 42 of first vertical web element 40 meet. The end of first vertical side portion 44 opposite where first vertical side portion 44 and the vertical main portion 42 meet is illustrated as having a flange 46 extending approximately perpendicular and outwardly therefrom. Flange 46 is illustrated as being generally rectangular and planar in shape. Similarly, the end of second vertical side portion 48 opposite where second vertical side portion 48 and vertical main portion 42 meet is illustrated as having a flange 50 extending approximately perpendicularly and outwardly therefrom. Flange 50 is illustrated as being generally rectangular and planar in shape. In operation, flanges 46, 50 can be configured to 1) at least partially frictionally engage with a portion of the second vertical web element 60, and/or 2) provide structural support to framing assembly 10 by improving the strength and rigidity properties of first vertical web element 40; however, this is not required.
[0053] With continued reference to
[0054] Vertical body portion 42 of first vertical web element 40 is illustrated in
[0055] Generally, hole and/or aperture 41 and slot 43 are configured to correspond with holes and/or apertures 30, 32, respectively. In operation, the front surface 28 of vertical portion 26 is configured to engage the substantially flat rear surface 52 of vertical body portion 42 such that hole and/or aperture 41 aligns with hole and/or aperture 30, and such that slot 43 aligns with hole and/or aperture 32. In such a configuration, fastener 12 can be inserted through hole and/or aperture 41 of first vertical web element 40 and subsequently through hole and/or aperture 30 of top shaped element 20. Similarly, fastener 14 can be inserted through slot 43 of first vertical web element 40 and subsequently through hole and/or aperture 32 of top shaped element 20. When fastener 12 is inserted through hole and/or aperture 41, fastener 12 can serve as a pivot point about which the top shaped element can rotate. A plurality of angle markers 45 are illustrated as being provided at or near slot 43 for the purpose of setting the top shaped element 20 at a specified angle relative to the first vertical web element 40. As illustrated in
[0056] Second vertical web element 60 is illustrated as having a vertical main portion 62, a first vertical side portion 64, and a second vertical side portion 66. The vertical main portion 62 is illustrated as being generally planar and rectangular in shape providing a front surface 68 and a rear surface 70. First vertical side portion 64 is illustrated as being connected approximately perpendicularly at a first end of vertical main portion 62. Second vertical side portion 66 is illustrated as being connected approximately perpendicularly to an end of vertical main portion 62 opposite where first vertical side portion 64 and vertical main portion 62 of second vertical web element 60 meet. As such, second vertical web element 60 is illustrated as being generally U-shaped, C-shaped, or [-shaped; however, other or alternative shapes can be used.
[0057] First vertical side portion 64 is illustrated as being generally planar and rectangular in shape, and as having a slot 65 therein. Slot 65 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 64 to an upper end (i.e., an end away from ground-level) of first vertical side portion 64. Similarly, second vertical side portion 66 is illustrated as being generally planar and rectangular in shape, and as having a slot 67 therein. Slot 67 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 64 to an upper end (i.e. an end away from ground-level) of first vertical side portion 64. Generally, slots 65, 67 are configured to facilitate movement of fasteners 16, 18, respectively, therethrough.
[0058] Base plate element 80 is illustrated as being substantially planar and as having a generally rectangular shape providing a top surface 82 and a bottom surface 84. As illustrated in
[0059] With reference to
[0060]
[0061] As illustrated in
[0062] Referring now to
[0063] The framing assembly 110 is illustrated as having a top shaped element 120, a first vertical web element 140, a second vertical web element 160, and a base element 180. Generally, the top shaped element 120 of
[0064] Top shaped element 120 is illustrated in
[0065] First vertical web element 140 is illustrated as having a vertical main portion 142, a first vertical side portion 144, and a second vertical side portion 148. Vertical main portion 142 is illustrated as being generally planar and rectangular in shape providing at least a front surface 154. First vertical side portion 144 is illustrated as being connected approximately perpendicularly (e.g., about 80-100) and as extending outwardly from a first end of vertical main portion 142. Second vertical side portion 148 is illustrated as being connected approximately perpendicularly (e.g., about 80-100) and extending outwardly from an end of vertical main portion 142 opposite where first vertical side portion 144 and vertical main portion 142 of first vertical web element 140 meet. The end of first vertical side portion 144 opposite where first vertical side portion 144 and the vertical main portion 142 meet is illustrated as having a flange 146 extending approximately perpendicular and outwardly therefrom. Flange 146 is illustrated as being generally rectangular and planar in shape. Similarly, the end of second vertical side portion 148 opposite where second vertical side portion 148 and vertical main portion 142 meet is illustrated as having a flange 150 extending approximately perpendicularly and outwardly therefrom. Flange 150 is illustrated as being generally rectangular and planar in shape. In operation, flanges 146, 150 can be configured to 1) at least partially frictionally engage with a portion of the second vertical web element 160, and/or 2) provide structural support to framing assembly 110 by improving the strength and rigidity properties of first vertical web element 40; however, this is not required.
[0066] With continued reference to
[0067] Vertical body portion 142 of first vertical web element 140 is illustrated in
[0068] Second vertical web element 160 is illustrated as having a vertical main portion 162, a first vertical side portion 164, and a second vertical side portion 166. The vertical main portion 162 is illustrated as being generally planar and rectangular in shape providing at least a front surface 168. First vertical side portion 164 is illustrated as being connected approximately perpendicularly and extending outwardly from a first end of vertical main portion 162. Second vertical side portion 166 is illustrated as being connected approximately perpendicularly and extending outwardly from an end of vertical main portion 162 opposite where first vertical side portion 164 and vertical main portion 162 of second vertical web element 160 meet. As such, second vertical web element 160 is illustrated as being generally U-shaped or [-shaped; however, other or alternative shapes can be used.
[0069] First vertical side portion 164 is illustrated as being generally planar and rectangular in shape, and as having a slot therein. The slot of first vertical web element 164 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 164 to an upper end (i.e., an end away from ground-level) of first vertical side portion 164. Similarly, second vertical side portion 166 is illustrated as being generally planar and rectangular in shape, and as having a slot 167 therein. Slot 167 is illustrated as extending lengthwise from a bottom end (i.e., an end closer to ground-level) of first vertical side portion 164 to an upper end (i.e., an end away from ground-level) of first vertical side portion 164.
[0070] Base element 180 is illustrated in
[0071] Framing assembly 110 is illustrated in
[0072] It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made in the constructions set forth without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. The invention has been described with reference to preferred and alternate embodiments. Modifications and alterations will become apparent to those skilled in the art upon reading and understanding the detailed discussion of the invention provided herein. This invention is intended to include all such modifications and alterations insofar as they come within the scope of the present invention. It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described and all statements of the scope of the invention, which, as a matter of language, might be said to fall therebetween.