OFFSET TORQUE DRIVE APPARATUS AND SYSTEM
20170036326 ยท 2017-02-09
Inventors
Cpc classification
B25B13/481
PERFORMING OPERATIONS; TRANSPORTING
B25B17/02
PERFORMING OPERATIONS; TRANSPORTING
F16H57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25B13/46
PERFORMING OPERATIONS; TRANSPORTING
B25B21/02
PERFORMING OPERATIONS; TRANSPORTING
F16H1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention is an improved offset torque drive assembly and system capable having application of accurately torqueing a fastener in an opening offset from a channel or other fasteners in inaccessible locations. The offset torque drive assembly and system comprises a housing formed in upper and lower enclosure portions that encompasses an input gear and an output gear there-between. The input gear has a tool adapter portion configured to receive the drive shaft of the drive means so as to rotate the input gear. The output gear has a socket fastener aperture configured to receive and move the fastener by application of torque forces upon the input gear operably connected to the output gear. The output gear may be provide with a socket adapter portion configured as a cupped-socket portion to efficiently and effectively torque a fastener along lengths of an elongated threaded rod. The offset torque drive system includes the offset torque drive assembly with a spline drive and a spline insert. The spline insert is configured with a socket fastener aperture that may be formed in numerous designs and sold as a kit in order to provide the user with multiple options of socket shape to cooperate with the fastener, for example, square, Philips-head, hexagon, star, and other fastener shapes. Consequently, the offset torque drive system has an output gear with splines to receive a spline insert functioning to provide the user with the ability to connect to numerous variations of fastener heads and shapes allowing the offset torque drive to accurately torque to a fastener in an opening offset from a channel, fasteners in inaccessible locations, and a fastener in difficult confined areas as well as to easily change to a cupped-bottom fastener aperture configured to efficiently and effectively torque a fastener along lengths of an elongated threaded rod.
Claims
1. An offset torque drive assembly, comprising: an input gear configured with a concentric ring base portion having an inner surface with a tool adapter portion and an outer surface with a plurality of gear teeth; an output gear operably connected to the input gear, said output gear configured with a concentric ring having an inner surface with a socket fastener aperture and an outer surface with a plurality of gear teeth; and a housing configured to enclose said input gear and said output gear, said housing comprising an upper enclosure portion and a lower enclosure portion, each of said upper and lower enclosure portions configured with an opening for said input gear and an opening for said output gear, each of said upper and lower enclosure portions configured with a plurality of pin mounts configured to receive a plurality of corresponding support pins in aligned relation thereof, said housing further includes a bearing recess adapted to receive a bearing adjacent each of said input gear and output gear on a bearing surface and in said bearing recess located in the upper and lower enclosure portions thereof.
2. The assembly of claim 1, wherein said socket fastener aperture further comprises a cupped-bottom fastener adapter.
3. The assembly of claim 2, wherein said cupped-bottom fastener aperture being configured to efficiently and effectively torque a fastener along lengths of an elongated threaded rod.
4. The assembly of claim 1, wherein said output gear comprises a spline insert drive wherein said inner surface of said output gear comprises a plurality of splines adapted to receive slidably a spline insert, said spline insert comprising a concentric ring having an inner surface with a socket fastener aperture and an outer surface with a plurality of insert splines operably connects to said plurality of splines on said inner surface of said output gear.
5. The assembly of claim 4, wherein said spline insert drive is further configured to be magnetized so as to operably connect said plurality of splines on said inner surface of said output gear and said plurality of splines on the outer surface of said spline insert.
6. The assembly of claim 4, wherein said spline insert comprises a cupped-bottom fastener aperture functioning to torque a fastener along lengths of an elongated threaded rod.
7. An offset torque drive assembly, comprising: an input gear configured with a concentric ring base portion having an inner surface with a tool adapter portion and an outer surface with a plurality of gear teeth; an output gear operably connected to the input gear, said output gear configured with a concentric ring having an inner surface with comprises a cupped-bottom fastener and an outer surface with a plurality of gear teeth; and a housing configured to enclose said input gear and said output gear, said housing comprising an upper enclosure portion and a lower enclosure portion, each of said upper and lower enclosure portions configured with an opening for said input gear and an opening for said output gear, each of said upper and lower enclosure portions configured with a plurality of pin mounts configured to receive a plurality of corresponding support pins in aligned relation thereof, said housing further includes a bearing recess adapted to receive a bearing adjacent each of said input gear and output gear on a bearing surface and in said bearing recess located in the upper and lower enclosure portions thereof, whereby said cupped-bottom fastener aperture functioning to torque a fastener along lengths of an elongated threaded rod.
8. An offset torque drive system, comprising: an input gear configured with a concentric ring base portion having an inner surface with a tool adapter portion and an outer surface with a plurality of gear teeth; an output gear operably connected to the input gear, said output gear configured with a concentric ring having an inner surface and an outer surface with a plurality of gear teeth, said output gear further comprises a spline insert drive wherein said inner surface of said output gear comprises a plurality of splines, and a spline insert comprising a concentric ring having an inner surface with a socket fastener aperture and an outer surface with a plurality of insert splines, whereby said spline insert drive is adapted to operably connect to said spline insert whereby said plurality of splines on said spline insert drive receives slidably said plurality of insert splines on said inner surface of said output gear operably connects to said plurality of splines on said outer surface of said spline insert; and a housing configured to enclose said input gear and said output gear, said housing comprising an upper enclosure portion and a lower enclosure portion, each of said upper and lower enclosure portions configured with an opening for said input gear and an opening for said output gear, each of said upper and lower enclosure portions configured with a plurality of pin mounts configured to receive a plurality of corresponding support pins in aligned relation thereof, said housing further includes a bearing recess adapted to receive a bearing adjacent each of said input gear and output gear on a bearing surface and in said bearing recess located in the upper and lower enclosure portions thereof.
9. The assembly of claim 8, wherein said spline insert drive is further configured to be magnetized so as to operably connect said plurality of splines on said inner surface of said output gear and said plurality of splines on the outer surface of said spline insert.
10. The assembly of claim 9, wherein said spline insert comprises a cupped-bottom fastener aperture functioning to torque a fastener along lengths of an elongated threaded rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following drawings. In the drawings, like reference numerals refer to like parts throughout the various figures unless otherwise specified.
[0011] For a better understanding of the present invention, reference will be made to the following Description of the Embodiments, which is to be read in association with the accompanying drawings, which are incorporated in and constitute a part of this specification, show certain aspects of the subject matter disclosed herein and, together with the description, help explain some of the principles associated with the disclosed implementations, wherein:
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DESCRIPTION OF THE EMBODIMENTS
[0019] Non-limiting embodiments of the present invention will be described below with reference to the accompanying drawings, wherein like reference numerals represent like elements throughout. While the invention has been described in detail with respect to the preferred embodiments thereof, it will be appreciated that upon reading and understanding of the foregoing, certain variations to the preferred embodiments will become apparent, which variations are nonetheless within the spirit and scope of the invention.
[0020] The terms a or an, as used herein, are defined as one or as more than one. The term plurality, as used herein, is defined as two or as more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically.
[0021] Reference throughout this document to some embodiments, one embodiment, certain embodiments, and an embodiment or similar terms means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearances of such phrases or in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments without limitation.
[0022] The term or as used herein is to be interpreted as an inclusive or meaning any one or any combination. Therefore, A, B or C means any of the following: A; B; C; A and B; A and C; B and C; A, B and C. An exception to this definition will occur only when a combination of elements, functions, steps or acts are in some way inherently mutually exclusive.
[0023] The drawings featured in the figures are provided for the purposes of illustrating some embodiments of the present invention, and are not to be considered as limitation thereto. Term means preceding a present participle of an operation indicates a desired function for which there is one or more embodiments, i.e., one or more methods, devices, or apparatuses for achieving the desired function and that one skilled in the art could select from these or their equivalent in view of the disclosure herein and use of the term means is not intended to be limiting.
[0024] The term adapted or adapted to preceding a present participle of an operation indicates the concept of configured to fit, being capable of, or suited by nature, character, or designed to a particular use, purpose, or situation, or adjustment or modification of the methods, assembly or system for which there is one or more embodiments, i.e., one or more methods, devices, or apparatuses for achieving the desired function and that one skilled in the art could select from these or their equivalent in view of the disclosure herein and use of the term adapted is not intended to be limiting.
[0025] As used herein the term bearing refers to a surface upon which the gears interface including the input and output gears a bearing ring, a bearing surface, a strip of bearing material, a support bearing, a bearing element, member or means. According to an embodiment of the present invention, the upper and lower surfaces of a gear are adapted to move along a bearing surface within a cavity formed in the housing so as to reduce frictional force and improve sliding, slippage forces in response to rotational motion and contact of the gear.
[0026] As used herein the term gear refers to a part, as a ring, disk or wheel having cut teeth of such form, size, and spacing that they mesh with teeth in another part, e.g. a ring, disk or wheel having cut teeth of such form, size, and spacing to transmit or receive force and motion, and to permit to run in either direction. A gear ratio is the measurement of the relationship of the arrangement of these gear parts for affording different relations of torque and speed between the driving gear and output gear connected to mechanism, e.g. the fastener.
[0027] As used herein the term hex, hexagon hexagonal refers to a polygon having six angles and six sides.
[0028] As used herein the term insert refers to a part to placed, put or introduced into the body of something, introduce or cause to be introduced into the body of something.
[0029] As used herein the term offset refers to mechanisms having parallel axis or axes and being offset from each other including mechanisms that are laterally offset from the centerline, e.g. to project as an offset or branch.
[0030] As used herein the term pin refers to a metal rod positioned through holes in adjacent parts to keep the parts together.
[0031] As used herein the term ratchet refers to a device in which a toothed rack or wheel is engaged by a pawl to permit motion in one direction only.
[0032] As used herein the term recess refers to a cavity or depression in an object, item, body, part, or structure.
[0033] As used herein the term torque, torqueing, or torque drive refers to producing torsion or rotation, or otherwise the moment of a force or system of forces tending to cause rotation.
[0034] As used herein the term securing refers to welding, joining, attaching, affixing
[0035] As used herein the term socket refers to a flexible and resilient socket shell, socket cavity, meeting socket connector, socket portion, non-circular socket, socket member, stem receiving socket, a closed-end socket, or capped bottom socket. The socket fastener aperture may be scalable to include standard, e.g. SAE and metric, and non-standard fastener shapes and sizes which is a non-limiting dimension, for example, the socket fastener aperture be formed in fastener socket size of , , , , , 1 and metric socket sizes of 2 mm, 3 mm, 4 mm, 5, mm, 6 mm, 7 mm, 8 mm, 30 mm. Similarly the tool adapter portion may be scalable to include standard, e.g. SAE and metric, and non-standard drive shaft sizes that may include a ball bearing and spring type interconnection whereby such drive socket sizes are a non-limiting dimension, for example, tool adapter portion be formed in drive shaft socket size dimensions of , and .
[0036] As used herein the term spacer refers to a stand-off between parts and things.
[0037] As used herein the term spline refers to a series of uniformly spaced ridges on a shaft, parallel to its axis and fitting inside the hub of a gear, etc., to transmit torque. Such splines may further operably connect corresponding grooves or splines in an insert or other part. As used herein the term spline drive refers to a part or operation of the splines transmit torque to a part, item, thing or another object such as corresponding grooves or splines in an insert or other part.
[0038] As used herein the term wrench refers to a tool for gripping and turning or twisting the head of a bolt, a nut, a pipe, or the like, commonly consisting of a bar of metal with fixed or adjustable jaws.
[0039] Referring to
[0040] Referring to
[0041] Referring to
[0042] Referring to
[0043] Similarly, output gear 138 may be configured from a generally concentrically ring 139 generally of a larger dimension that the input gear ring 133 based on the desired gear ratio 131. The output gear 138 is configured with an inner surface 140 dimensioned in a tool aperture 141 to join the operative surface of the fastener 102 so as to tighten and/or loosen drive 104 to impart rotational force thereto. The output gear 138 also may be configured with an outer surface 142 having a plurality of gear teeth 143 arranged concentrically around outer surface 142 of a suitable dimension to interface with the gear teeth 137 disposed on the outer surface 136 of the input gear 132 thereby operably connecting the gear teeth 137, 143 when imparting rotational force thereto.
[0044] In operation, the input gear 132, also sometimes referred to as a drive gear, is configured to convert torque applied thereto to the larger output gear 138 so as to move (e.g. tightening or loosening) the fastener 102. The drive 104 provides power and torque input through a shaft 106 inserted in a tool adapter portion 135. The input gear 132 and output gear 138 are operably connected by rotation of the input gear 132 whereby gear teeth 137 operably coupled to the gear teeth 143 cause the output gear 138 to rotate forwardly (e.g. clockwise) and apply torque to the fastener 102. The rotation of the input gear 132 will be opposite the rotation of the output gear 138, whereby a desired rotation of the fastener is achieved the input to the drive shaft 106 so that the output gear 138 rotates in the desired direction. For example, the input gear 132 and output gear 138 are operably connected by rotation of the input gear 132 whereby gear teeth 137 cause the output gear 138 to rotate rearward (e.g. counter-clockwise) to apply torque to the fastener 102 by the rotational torque provided by the drive 104 applied through the drive shaft 106 in the opposite direction, as shown in orientation illustrated in
[0045] Referring to
[0046] The plurality of pins 116 providing support between the upper enclosure portion 112 and lower enclosure portion 114 as well as housing the input gear 132 and the output gear 138. The plurality of pins 116 is received in the corresponding pin mount 118 aligned between the upper enclosure portion 112 and lower enclosure portion 114, as is shown in
[0047] The housing 110 may be made from suitable materials such as, for example, metals, hardened steel, plastic, carbon fiber, nylon, and other suitable materials of sufficient strength and durability functioning to the gears and aligned fashion during rotation, to provide sufficient strength so that upon torqueing the input and output gears 132, 138, respectively that the housing 110 maintains structural integrity. The housing 110 may also be formed by sea computer numeric controlled (CNC) manufacturing, injection molding or other manufacturing techniques. Alternatively, according to another embodiment of the present invention, the housing 110 may be formed as one unit through manufacturing techniques that would eliminate the upper enclosure portion and lower enclosure portion combining these into an integral, sealed one-piece housing 110.
[0048] According to an embodiment of the present invention, for example, the gear assembly 130 includes the input gear 132 and output gear 138, as is shown in
[0049] In an alternative embodiment of the present invention, as is illustrated in
[0050] According to an embodiment of the present invention, as is illustrated in
[0051] According to another embodiment of the present invention, the offset torque drive assembly 100 has an application in the construction industry to quickly run a nut 101 on a threaded rod 103 for hangers and the like. Conventional drives and extensions currently do not address problems in threading fasteners (e.g. nuts, spacers, brackets, platforms) on elongated threaded rods fixed in an object, which involves time-consuming assembly and ratcheting of the nut. For example, a hanger system for information technology (IT) cabling sets multiple parallel elongated threaded rods in a concrete ceiling for creating platforms or hangers for cabling, trays, ductwork and the like. The assembly of the hanger system involves joining a bracket between two adjacent parallel threaded rods at a predetermined height and threading nuts supporting the bracket to establish the predetermined height (e.g. nine feet (9)), and repeating for example at additional predetermined heights (e.g. 8, 7, etc.). Establishing the platform base by securing the bracket with nut at predetermined heights is repeated between adjacent parallel threaded rods to create a cabling channel supported from the ceiling at the established predetermined height. Conventional sockets are not configured to slide along an elongated length as the drive socket blocks passage through of the threaded rod. Additionally, wrenches slip off of the nut and two hands may be often required to maintain positive connection with the fastener while threading up the elongated rod. As a result, there is a need for an assembly and system to efficiently and effectively torque a fastener along lengths of an elongated threaded rod, which is currently performed by hand and has these assembly and time-consumption problems.
[0052] As a result, the time required to move the nut 101 on a threaded rod 103 can be reduced and improved, as is illustrated in
[0053] As is illustrated in
[0054] While certain configurations of structures have been illustrated for the purposes of presenting the basic structures of the present invention, one of ordinary skill in the art will appreciate that other variations are possible which would still fall within the scope of the appended claims. Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.