Machine tool for processing workpieces
09561533 ยท 2017-02-07
Assignee
Inventors
Cpc classification
Y10T83/8841
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B21D39/02
PERFORMING OPERATIONS; TRANSPORTING
B21D28/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine tool for processing workpieces comprises a stroke drive device with a pressing tool, with a motorized drive including two motorized drive units which are controlled independently and wedge gear elements between the motorized drive and the pressing tool. The wedge gear elements comprise two drive-side wedge gear elements, each one being associated with a motorized drive unit, and two output-side wedge gear elements attached to the pressing tool, with each output-side wedge gear element opposite to an associated respective drive-side wedge gear element and forming a gear element pair. The wedge gear elements of each gear element pair are opposite each other inclined at a wedge angle with respect to a positioning axis and inclined in opposing directions with respect to the positioning axis. The motorized drive is configured to move the pressing tool along a stroke axis and position the stroke drive device along the positioning axis.
Claims
1. A machine tool for processing workpieces comprising: a stroke drive device configured to move a pressing tool along a stroke axis towards a workpiece and being positionable along a positioning axis which extends perpendicular to the stroke axis; a motorized drive including two motorized drive units which are controlled independently of each other; and wedge gear elements between the motorized drive and the pressing tool, the wedge gear elements comprising: two drive-side wedge gear elements, each drive-side wedge gear element being associated with a motorized drive unit, two output-side wedge gear elements attached to the pressing tool, each output-side wedge gear element being opposite to an associated respective drive-side wedge gear element and forming together with the associated drive-side wedge gear element a gear element pair, thus forming two gear element pairs, wherein the drive-side wedge gear element and the output-side wedge gear element of each of the two gear element pairs are opposite each other at wedge faces inclined at a wedge angle with respect to the positioning axis, wherein the wedge faces of the two gear element pairs are inclined in opposing directions with respect to the positioning axis, and wherein the motorized drive units are configured to a) move the drive-side wedge gear element of at least one of the two gear element pairs relative to its associated output-side wedge gear element along the positioning axis in order to move the pressing tool along the stroke axis, and b) position the stroke drive device including the two gear element pairs along the positioning axis by moving both gear element pairs including the drive-side wedge gear elements and the associated respective output-side wedge gear elements simultaneously in the same direction along the positioning axis of the stroke drive device.
2. The machine tool of claim 1, wherein the motorized drive units are configured to simultaneously move the drive-side wedge gear element of at least one of the two gear element pairs relative to its associated output-side wedge gear element along the positioning axis and both gear element pairs including the drive-side wedge gear elements and the associated output-side wedge gear elements simultaneously in the same direction along the positioning axis of the stroke drive device.
3. The machine tool of claim 1, wherein the motorized drive units are configured to simultaneously move the drive-side wedge gear elements of both gear element pairs relative to the associated output-side wedge gear element along the positioning axis in order to move the pressing tool along the stroke axis.
4. The machine tool of claim 1, wherein the motorized drive units are configured to move the drive-side wedge gear elements relative to the associated output-side wedge gear elements along the positioning axis in order to move the pressing tool in the stroke direction and/or carry the output-side wedge gear elements along the positioning axis to position the stroke drive device along the positioning axis.
5. The machine tool of claim 1, wherein one of the motorized drive units is configured to move the drive-side wedge gear element of the at least one of the two gear element pairs relative to its associated output-side wedge gear element along the positioning axis in order to move the pressing tool along the stroke axis, while the other of the motorized drive units is configured to move both gear element pairs including the drive-side wedge gear elements and the respective associated output-side wedge gear elements simultaneously in the same direction along the positioning axis of the stroke drive device in order to position the stroke drive device along the positioning axis, resulting in a move of the pressing tool along the stroke axis and along the positioning axis.
6. The machine tool of claim 1, wherein the drive-side wedge gear element of a first of the gear element pairs has two gear element portions separated by an intermediate space and which are offset relative to each other perpendicular to a movement plane defined by the stroke axis and the positioning axis, and which are opposite the associated output-side wedge gear element on the respective wedge face.
7. The machine tool of claim 6, wherein the drive-side wedge gear element of a second of the gear element pairs is arranged at the intermediate space of the drive-side wedge gear element of the first gear element pair, and wherein during a movement of one or both of the drive-side wedge gear elements along the positioning axis, the drive-side wedge gear element of the second gear element pair is received in the intermediate space of the drive-side wedge gear element of the first gear element pair.
8. The machine tool of claim 6, wherein the drive-side wedge gear element of the first gear element pair is U-shaped with two legs which form the gear element portions and are orientated parallel with the movement plane.
9. The machine tool of claim 1, wherein the output-side wedge gear elements are connected to a ram which is movably guided along the stroke axis and which moves the pressing tool along the stroke axis.
10. The machine tool of claim 9, wherein the output-side wedge gear elements attached to the ram guide the ram along the stroke axis.
11. The machine tool of claim 9, wherein the ram has a tool receiving member for the pressing tool and a rotary drive device by which the tool receiving member can be rotated about the stroke axis.
12. The machine tool of claim 1, wherein the motorized drive units each have a gear-side drive device which is moved together with one of the drive-side wedge gear elements along the positioning axis and wherein the gear-side drive devices cooperate with a carrier-structure-side drive device which is attached to a carrier structure of the machine tool and which is common to the two motorized drive units.
13. The machine tool of claim 1, wherein at least one of the motorized drive units comprises a spindle drive.
14. The machine tool of claim 12, wherein the motorized drive units each comprise a spindle drive, wherein each of the spindle drives comprises a spindle nut of a gear-side drive device and wherein the spindle drives comprise a common drive spindle of a carrier-structure-side drive device which extends along the positioning axis of the stroke drive device and on which the spindle nuts of the spindle drives are positioned.
15. The machine tool of claim 14, wherein at least one of the spindle drives comprises a drive motor which drives the associated spindle nut along the drive spindle.
16. The machine of claim 15, wherein the drive motor of the at least one of the spindle drives is, together with the associated spindle nut, included in the gear-side drive device.
17. The machine tool of claim 1, wherein at least one of the motorized drive units is a linear motor.
18. The machine tool of claim 17, wherein the linear motor has as a gear-side drive device, a primary part, and a common carrier-structure-side drive device in the form of a common secondary part which extends along the positioning axis of the stroke drive device.
19. The machine tool of claim 1, wherein the machine tool has a carrier structure in the form of an O-shaped machine frame which encloses an inner frame space and wherein the stroke drive device is arranged in the inner frame space and is guided on the O-shaped machine frame to be positioned along the positioning axis which extends in the peripheral direction of the O-shaped machine frame.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
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DETAILED DESCRIPTION
(8) As shown in
(9) Metal sheets which are not illustrated for reasons of simplification and which are arranged for processing purposes in the inner frame space 7 are processed using the punching press 1. A metal sheet to be processed is deposited on a workpiece support 8 provided in the inner frame space 7. In a recess of the workpiece support 8, there is supported on the lower horizontal frame member 4 of the machine frame 2 a lower pressing tool in the form of a punching die 9 of conventional construction type. In the conventional manner, the punching die 9 is provided with a die opening.
(10) During punching workpiece processing, an upper pressing tool or punching stamp 11 is introduced into the die opening of the punching die 9. In place of a punching stamp 11 and a punching die 9, a bending stamp and a bending die for forming workpieces are, for example, also conceivable.
(11) The punching stamp 11 is fixed in a tool receiving member at the lower end of a ram 12. The ram 12 is part of a stroke drive device 13, by which the punching stamp 11 can be moved in a stroke direction (shown by a double-headed arrow) along a stroke axis 14. The stroke axis 14 extends in the direction of the z axis of the coordinate system of a numerical control unit 15 of the punching press 1. The stroke drive device 13 can be moved perpendicularly relative to the stroke axis 14 along a positioning axis 16 in the direction of a double-headed arrow. The positioning axis 16 extends in the direction of the y axis of the coordinate system of the numerical control unit 15. During movements of the stroke drive device 13 along the positioning axis 16, the punching die 9 and the workpiece support 8 are moved synchronously with the stroke drive device 13 by a motorized drive which is not shown in detail. A stroke drive device is also conceivable for the punching die 9.
(12) The movement of the ram 12 along the stroke axis 14 and the positioning of the stroke drive device 13 along the positioning axis 16 are carried out by a motorized drive in the form of a spindle drive arrangement 17 having a drive spindle 18 which extends in the direction of the positioning axis 16 and which is securely connected to the machine frame 2. The stroke drive device 13 is guided during movements along the positioning axis 16 on a total of three guide rails 19 on the upper horizontal frame leg 3. Of the guide rails 19, one can be seen in
(13) Another component of the stroke drive device 13 is a wedge gear 21, which is covered to a large extent in
(14) On the output-side dual wedge 26, the ram 12 is rotatably supported about the stroke axis 14. A motorized rotary drive device 28 is accommodated in the output-side dual wedge 26 and positions the ram 12 about the stroke axis 14 if necessary. In this instance, both a left-hand and a right-hand rotation of the ram 12 is possible (as indicated by the double-headed arrow in
(15) The output-side dual wedge 26 is delimited in an upward direction by a wedge face 30 of the output-side wedge gear element 24 and by a wedge face 31 of the output-side wedge gear element 25. Wedge faces 32, 33 of the drive-side wedge gear elements 22, 23 are opposite the wedge faces 30, 31 of the output-side wedge gear elements 24, 25. Longitudinal guides 34, 35 which will be described in detail below and which are illustrated in
(16) Longitudinal guides 36, 37 at the upper side of the drive-side wedge gear elements 22, 23 are formed by the guide rails 19 described above on the machine frame 2 and by the guide blocks 20 of the stroke drive device 13 mounted on the drive-side wedge gear elements 22, 23.
(17) The drive-side wedge gear element 22 has a motorized drive unit 38 and the drive-side wedge gear element 23 has a motorized drive unit 39. Both drive units 38, 39 together form the spindle drive arrangement 17.
(18) The motorized drive units 38, 39 share use of the drive spindle 18 shown in
(19) As with all significant functional units of the punching press 1, the motorized drive units 38, 39 of the wedge gear 21 are also controlled by the numerical control 15 of the punching press 1. Both for the control of the drive-side wedge gear elements 22, 23 and for the control of the output-side dual wedge 26, suitable displacement encoders are provided.
(20) As can also be seen from
(21) If the electrical drive motors 40, 42 on the drive-side wedge gear elements 22, 23 are operated in such a manner that the drive-side wedge gear elements 22, 23 move towards each other along the positioning axis 16, there is produced a relative movement between the drive-side wedge gear elements 22, 23 and the output-side wedge gear elements 24, 25. Owing to this relative movement, the output-side dual wedge 26 with the ram 12 supported thereon is moved downwards along the stroke axis 14. The punching stamp 11 which is mounted on the ram 12 carries out a working stroke and processes a workpiece which is supported on the workpiece support 8.
(22) If the drive-side wedge gear elements 22, 23 are moved by corresponding control of the electrical drive motors 40, 42 relative to the output-side wedge gear elements 24, 25 and away from each other, the output-side dual wedge 26 and the ram 12 which is supported thereon are lifted with the punching stamp 11 along the stroke axis 14.
(23) If the drive-side wedge gear elements 22, 23 move owing to a corresponding control of the electrical drive motors 40, 42 in the same direction along the positioning axis 16, the drive-side wedge gear elements 22, 23 carry the output-side dual wedge 26 with the ram 12 and the punching stamp 11 along the positioning axis 16. The stroke drive device 13 and with it the ram 12 and the punching stamp 11 are thereby positioned in the direction of the y axis. If, during the movement of the drive-side wedge gear elements 22, 23 along the positioning axis 16, the spacing existing in this direction between the drive-side wedge gear elements 22, 23 does not change, the ram 12 and the punching stamp 11 change their position exclusively in the direction of the positioning axis 16 but not in the direction of the stroke axis 14.
(24) It is also conceivable to superimpose a positioning movement along the positioning axis 16 and a stroke movement along the stroke axis 14. To this end, the electrical drive motors 40, 42 must be controlled in such a manner that the drive-side wedge gear elements 22, 23 move in the same direction and at the same time relative to each other and the output-side wedge gear elements 24, 25 along the positioning axis 16.
(25)
(26) The guide blocks 20 at the upper side of the drive-side wedge gear element 22, the guide blocks 20 cooperating with the guide rails 19 on the machine frame 2 and forming the longitudinal guide 36 of
(27) The guide rails 44 on the drive-side wedge gear element 22 engage in the assembled state in guide blocks 45 at the output-side dual wedge 26 of
(28) The drive-side wedge gear element 23 shown in
(29) Depending on the position in which the drive-side wedge gear elements 22, 23 are arranged along the positioning axis 16 relative to each other, there is produced a different height position of the ram 12 and the punching stamp 11 along the stroke axis 14. This is illustrated in
(30) In
(31) If, starting from the relationships of
(32) If the drive-side wedge gear elements 22, 23 continue their opposing movement, the relationships of
(33) During the opposing movement of the drive-side wedge gear elements 22, 23 along the positioning axis 16, the drive-side wedge gear element 22 is increasingly introduced into the intermediate space 48 of the gear element portions 46, 47 of the U-shaped drive-side wedge gear element 23. The longitudinal guides 34, 35 which are provided between the output-side dual wedge 26 and the drive-side wedge gear elements 22, 23 ensure that the ram 12 is guided during its movement along the stroke axis 14. Other guiding devices are not provided for the lifting and lowering movements of the ram 12. The stroke of the ram 12 illustrated in
(34)
(35) Furthermore, the spindle drive arrangement 117 shown in
(36) If the wedge gear 21 or the punching stamp 11 is intended to be moved along the positioning axis 16, the drive spindle 18 is rotated by the drive motor 142. The spindle nuts 141, 143 which engage with the drive spindle 18 are moved owing to the rotation of the drive spindle 18 in the same direction along the positioning axis 16 and carry the drive-side wedge gear elements 22, 23 and, via these, the output-side dual wedge 26 formed by the output-side dual wedge elements 24, 25 in their common movement direction. A movement of the output-side dual wedge 26 and the ram 12 with the punching stamp 11 exclusively along the positioning axis 16 is produced when the drive-side wedge gear elements 22, 23 move in the same direction and with corresponding speed along the positioning axis 16. This is the case when the spindle nut 141 is blocked by the drive motor 140 counter to a rotation about the rotation axis of the rotating drive spindle 18.
(37) If the ram 12 and the punching stamp 11 are intended to carry out only a stroke movement along the stroke axis 14, the electrical motor 140 and the spindle nut 141, on the one hand, and the drive motor 142 and the drive spindle 18, on the other hand, must be operated in such a manner that the drive-side wedge gear elements 22, 23 are displaced with corresponding speed in opposing directions along the positioning axis 16. If the drive-side wedge gear elements 22, 23 move towards each other, the ram 12 with the punching stamp 11 is lowered via the output-side dual wedge 26 along the stroke axis 14. If the drive-side wedge gear elements 22, 23 move away from each other along the positioning axis 16 with corresponding speed, the output-side dual wedge 26 and the ram 12 are lifted along the stroke axis 14.
(38) In order to superimpose a movement of the ram 12 and punching stamp 11 along the positioning axis 16 and a movement of the ram 12 and punching stamp 11 along the stroke axis 14, the drive motor 140 and the spindle nut 141 as well as the drive motor 142 and the drive spindle 18 are operated in such a manner that the drive-side wedge gear elements 22, 23 are displaced simultaneously in the same direction and relative to each other along the positioning axis 16.
(39) The spindle drive arrangement 217 of
(40) If the motorized drive units 38, 39 of
(41) Also in the case of the arrangement of
(42) In the case of the stroke drive device 313 illustrated in
(43) The motorized drive unit 38 includes an electrical drive motor 57 which drives a drive spindle 58 about the longitudinal axis thereof. The drive spindle 58 has two longitudinal portions 59, 60 with threads that run in opposite directions. The longitudinal portion 59 of the drive spindle 58 engages with a spindle nut 61 which is in turn connected to the drive-side wedge gear element 22 in a rotationally secure manner. Accordingly, the longitudinal portion 60 of the drive spindle 58 engages with a spindle nut 62 which is in turn assembled on the drive-side wedge gear element 23 in a rotationally secure manner.
(44) Owing to the fact that the longitudinal portions 59, 60 of the drive spindle 58 are provided with threads that run in opposite directions, the drive-side wedge gear elements 22, 23 are displaced in opposite directions when the drive spindle 58 rotates. If the drive-side wedge gear elements 22, 23 move towards each other, the ram 12 is lowered with the punching stamp 11 along the stroke axis 14; if the drive-side wedge gear elements 22, 23 move apart from each other, the ram 12 with the punching stamp 11 is lifted along the stroke axis 14.
(45) The motorized drive unit 39 of the spindle drive arrangement 317 has an electrical drive motor 63 and a drive spindle 64 which is driven thereby. The drive spindle 64 supports a spindle nut 65 which is fitted to a housing 66 in a rotationally secure manner. The motorized drive unit 38 with the drive-side wedge gear elements 22, 23 is accommodated inside the housing 66.
(46) If only the motorized drive unit 38 is operated, there is produced a movement of the ram 12 along the stroke axis 14. When only the motorized drive unit 39 is operated, the ram 12 moves with the punching stamp 11 along the positioning axis 16. If both motorized drive units 38, 39 are operated at the same time, a movement of the ram 12 and punching stamp 11 along the stroke axis 14 and a movement of the ram 12 and punching stamp 11 along the positioning axis 16 are superimposed.