MECHANICAL TEST DEVICE AND METHOD FOR TESTING BAR-SHAPED TEST OBJECTS, IN PARTICULAR ROTOR BLADES OF WIND TURBINES
20230060931 · 2023-03-02
Inventors
Cpc classification
G01M5/0058
PHYSICS
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The invention relates to a mechanical testing device with at least one load frame , and , which has a frame part and a clamping device held therein, in which a beam-shaped test specimen, in particular a rotor blade or rotor blade segment, can be clamped projecting through the load frame, the load frame being mounted in a first pivot bearing arrangement on a carrier frame or a support frame so as to be rotatable about a first transverse axis of the test specimen which extends perpendicularly to its longitudinal axis projecting through the clamping device, wherein the frame part has a four-fold rotational symmetry, in particular a square shape, or an annular shape. The design of the load frame(s) results in easy rotatability/adjustability of the test specimen. In a method for carrying out the test, the system natural frequencies in different loading directions can be suitably matched.
Claims
1. A mechanical testing device with at least one load frame and a clamping device held therein, in which a beam-shaped test specimen can be clamped projecting through the load frame, the load frame being mounted in a first pivot bearing arrangement on a carrier frame or a support frame so as to be rotatable about a first transverse axis of the test specimen which extends perpendicularly to its longitudinal axis projecting through the clamping device, such that the frame part has a four-fold rotational symmetry .
2. The testing device according to claim 1, characterized in that the clamping device can be fastened in the frame part in a plurality of positions by means of a tensioning device, which are each rotated relative to one another about the longitudinal axis of the clamped test specimen.
3. The testing device according to claim 1, characterized in that the frame part has at least two frame-part-side pivot bearing parts or fastening devices for pivot bearing parts, which are arranged offset by 90 degrees on its circumference and are each configured to interact with carrier-frame-side pivot bearing parts on a carrier frame or pivot bearing parts on a support frame.
4. The testing device according to claim 1, characterized in that the frame part has an annular shape and has a plurality of frame-part-side pivot bearing parts or fastening devices for frame-part-side pivot bearing parts, which are arranged offset on its circumference and are configured to interact in each case with carrier-frame-side pivot bearing parts on a carrier frame or pivot bearing parts on a support frame.
5. The testing device according to claim 1, characterized in that two clamping blocks are provided within the clamping device, which between them leave free, for the test specimen, a through-opening, the width of which, measured perpendicularly to the longitudinal axis of a clamped-in test specimen, is at least twice, as large as its height, wherein in the case of a test specimen in the form of a rotor blade segment the width of the through-opening is measured in the rotational direction and the height in the flapping direction.
6. The testing device according to claim 1, wherein in a first pivot bearing arrangement the frame part is rotatably mounted in a carrier frame about the first transverse axis, such that the carrier frame has the same rotational symmetry as the frame part and the support frame is rotatably mounted in a second pivot bearing arrangement on a support frame about a second transverse axis of the test specimen clamped in the load frame, which axis extends perpendicularly to the longitudinal axis and, inclined with respect to the first transverse axis, and perpendicularly to the first transverse axis of the test specimen.
7. The testing device according to claim 6, characterized in that the support frame is pivotably mounted about a pivot axis which extends perpendicular to the longitudinal axis the test specimen and spaced apart therefrom.
8. The testing device with a load frame according to claim 1, characterized in that the frame part is mounted in the first pivot bearing arrangement in a support frame so as to be rotatable about the first transverse axis (9), and the support frame is mounted so as to be pivotable about a pivot axis which is perpendicular to the longitudinal axis of the test specimen and spaced therefrom. .
9. The testing device according to claim 1, characterized in that at least one active or passive load-introducing means is provided, which has a load frame for connection to a test specimen, wheren the load frame has a part and a clamping device held therein, in which a beam-shaped test specimen can be clamped projecting through the load frame, and wherein the frame part has a four-fold rotational symmetry. .
10. A method for carrying out a uniaxial or biaxial testing of a test specimen in the form of a rotor blade or rotor blade segment of a wind turbine with a testing device including a load frame having a frame part and clamping blocks for holding the test specimen, the load frame being mounted in a first pivot bearing arrangement on a support frame, the method, characterized in that the clamping blocks are rotated within the frame to the desired position within the frame part in dependence on the axis of the test specimen, and then clamped to the test specimen, and that thereafter a load is applied to the test specimen according to a predetermined test scheme.
11. A method for carrying out a biaxial testing of a test specimen in the form of a rotor blade or rotor blade segment of a wind turbine with a testing device, including a load frame having a frame part and clamping blocks for holding the test specimen, the load frame being mounted in a first pivot bearing arrangement on a carrier frame, the method, characterized in that the load frame is rotated in the carrier frame, the two loading directions are fixed and then by adjusting one or more passive load-introducing elements, of which at least one acts only in one or parallel to one of the loading directions, the suitable loading frequencies in the two loading directions are set in a desired ratio to one another in such a way that one of the two suitable loading frequencies is identical or an integral multiple of the other suitable loading frequency, the suitable loading frequencies being in each case system natural frequencies of the test specimen for an oscillation in the respective loading direction.
12. The testing device according to claim 1, characterized in that the beam-shaped test specimen is selected from the group consisting of a rotor blade and a rotor blade segment.
13. The testing device according to claim 12, characterized in that the frame part has a shape selected from the group consisting of a square shape and an annular shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The invention is shown below using exemplary embodiments in figures of a drawing and then described.
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047]
[0048] The test specimen 1 is also mounted by means of a load frame 4a on a support frame 15 so that it can rotate about a transverse axis 9. The support frame is in turn mounted on the foundation side so that it can rotate about a pivot axis 17. Axes 9,17 are perpendicular to the drawing plane.
[0049] The test specimen is supported against the foundation 3 by means of the support frame 15.
[0050] The test specimen 1 is clamped in another load frame 4b, and an active load-introducing means 18b engages the load frame 4b. By means of the active load-introducing means 18b, which can for example be designed as an electromagnetically, hydraulically or pneumatically driven actuator, a load can be applied to the test specimen in the direction of the arrow 20. During a load test, this load can be changed cyclically so that it acts periodically in the form of a sinusoidal or sawtooth or rectangular load, for example.
[0051] A load frame 4c is additionally arranged on the test specimen 1, by means of which a passive load-introducing means 19a is coupled in the form of a mass fastened to the test specimen. The size of the mass and its position along the longitudinal axis 8 of the test specimen can be used to suitably adjust the system natural frequency of the test specimen when vibrating in the direction of arrow 20.
[0052] The load frames 4a, 4b, 4c and load frames inserted on the frame of the bearing 2b can each be designed individually or in groups or all together as load frames according to the invention with a four-fold symmetry, for example as square or circular load frames.
[0053] This allows the test specimen 1 to be rotated 90 degrees about its longitudinal axis 8 in a simple manner, for example, and tested thereon using the same load-introducing means 18b. In this way, at least several independent uniaxial tests can be performed with little effort.
[0054]
[0055] As in the variant shown in
[0056] The active load-introducing means 18a, 18b can also engage the test specimen by means of a load frame 4b'. The load frames 4a', 4b' are each mounted rotatably about a first transverse axis in a carrier frame, which in turn is mounted rotatably about a second transverse axis. Each of the load frames 4a' 4b' can be designed with four-fold rotational symmetry, square or circular. In this way, the test specimen 1 can be rotated about several axes when transverse forces are applied, so that biaxial tests can also be carried out without difficulty. The test specimen can be fixed in the respective load frames by means of a clamping device with at least two clamping blocks, whereby the clamping device can also be rotated in the load frame so that the test specimen can be rotated about its longitudinal axis even without a rotation of the frame parts in order to set suitable test conditions. If a circular load frame is used, the clamping device can even be continuously rotatable in the load frame and clamped in an infinite number of angular positions, so that the test specimen 1 can also be continuously rotated about its longitudinal axis 8 and then fixed.
[0057]
[0058] The support frame 15 has two longitudinal members 15a, 15b and transverse members 15c, 15d as well as support frame-part-side pivot bearing elements, which complement pivot bearing parts 11a, 11b on the frame part side to form pivot bearings. This allows a load frame 4d to rotate about the first transverse axis 9 relative to the support frame 15.
[0059] The load frame 4d is rectangular in shape and has a rectangular frame part 5 with frame part elements 5a, 5b, 5c, 5d. Two clamping blocks 6a, 6b of a clamping device are clamped in the frame part 5. These have a through-opening 6c between them for the test specimen 1. The elements 5a, 5b, 5c, 5d of the frame part 5 can be braced together by fasteners such as screws or clamps to clamp between them the clamping blocks 6a, 6b and the test specimen 1.
[0060] In
[0061] In
[0062] In addition to the pivot bearing parts 11a, 11b shown symbolically in the form of a pin, the frame part 5' also has pivot bearing parts 11c, 11d, each offset by 90°, so that the load frame can also be rotated and supported by 90° relative to the support frame.
[0063]
[0064] Alternatively, a circular ring-shaped frame can be designed as a large bearing, for example a ball or tapered bearing. In it, the clamping device can be easily twisted together with the test specimen in the clamped state. This allows the test specimen to be additionally supported in a torsion-free manner. If both frames 2b and 4a are designed as large bearings, the large bearing can be locked at one of the frames so that the torsion can be absorbed at least at one frame.
[0065] The equivalent applies to the frames of the biaxial test in
[0066]
[0067] In
[0068] If the load frame 4g is square and the carrier frame 14 also has four-fold symmetry, the load frame 4g can be rotated within the carrier frame 14 in 90° increments. Corresponding pivot bearing parts on the frame part side and frame-part-side pivot bearing parts can be provided on the load frame 4g and/or on the carrier frame 14, so that pivot bearings are formed in each case in the positions rotated by 90° relative to one another about the longitudinal axis of the test specimen.
[0069] The carrier frame can also be rotatable relative to the support frame about the longitudinal axis of the test specimen, for example in 90° increments in the case of a square support frame.
[0070]
[0071] The carrier frame 14' is mounted by means of pivot bearings about the second transverse axis 10 relative to a support frame 15. In
[0072] Also, the carrier frame 14' may have a plurality of pivot bearing parts to be rotatably mountable on the support frame at a plurality of angular positions rotated relative to each other about the longitudinal axis of the test specimen 1.
[0073]
[0074]
[0075] This results in a gimbal suspension/mounting of the test specimen 1 on the holding device 2, which gives the test specimen the degrees of freedom that are useful or necessary for a biaxial test, for example. If the load frame 4j and likewise the carrier frame 14 are designed to be square or circular, as shown in
[0076] In addition, this results in the possibility of also changing the clamping blocks within the load frame 4j in 90° steps in the case of a square design and in any or even preset discrete angular steps in the case of a circular design of the load frame. This simplifies the possibilities for rotating the test specimen 1 about its longitudinal axis in order to set loading directions as desired during the test.
[0077]
[0078] Thus, with the various types of single-sided support/clamping of rotor blades shown, all possible combinations with rotatable load frames result.
[0079] Passive load-introducing means 19a, 19b, 19c, which can be either spring elements for connecting a load frame to a stationary point or decoupled or directly coupled masses, are used to set suitable system natural frequencies of the test specimen during the test. Individual, several or all of the passive load-introducing means can also be designed in such a way that they act on the test specimen in only one of the loading directions, so that the system natural frequencies of the test specimen can be individually adjusted in the intended loading directions. The active load-introducing means 18a, 18b can also be set separately from one another with respect to the periodicity of the load application, so that cyclic excitation in the desired loading directions can be selected in each case at the system natural frequencies or in the immediate vicinity of the system natural frequencies of the test specimen. In accordance with the invention, the test conditions are readily and easily adjustable by means of the various options for rotatability of the test specimen, and in carrying out the test it may be provided that the loading frequency in one of the desired loading directions is in each case an integral multiple of the loading frequency in the second desired loading direction.
[0080] The following aspects of the invention may each individually, or in combination with each other, or in combination with individual claims of the present application, constitute protectable inventions.
[0081] Aspects of the Invention:
[0082] 1. Method for testing a rotor blade of a wind turbine, wherein a target bending moment distribution is predetermined, comprising at least the steps of: [0083] receiving the rotor blade in a clamping device or a bearing device, [0084] so that a longitudinal axis of the rotor blade extends from a clamping point or bearing point of the rotor blade, [0085] attaching one or more load frames to the rotor blade, [0086] providing at least two active load-introducing means [0087] which each engage one of the load frames, wherein a first of the at least two active load-introducing means is arranged for load introduction in a rotational direction of the rotor blade and a second of the at least two active load-introducing means is arranged for load introduction in a flapping direction of the rotor blade, [0088] providing at least one passive load-introducing means engaging one of the load frames, wherein for a system comprising the rotor blade and the at least one passive load-introducing means, a system natural frequency for the rotational direction and/or for the flapping direction is changed by the at least one passive load-introducing means, [0089] cyclic load application by means of the at least two active load-introducing means, wherein a loading frequency of the first active load-introducing means and a loading frequency of the second active load-introducing means are selected such that one of them is an integer multiple of the other.
[0090] 2. The method according to aspect 1, wherein the load frames and the at least two active load-introducing means and the at least one passive load-introducing means are arranged at predetermined positions which are selected such that a bending moment distribution introduced during cyclic load introduction does not fall below the nominal bending moment distribution and does not exceed it by more than 20%, and in some embodiments not by more than 15%, and in some embodiments not by more than 10%.
[0091] 3. The method according to aspect 1 or 2, wherein the at least one passive load-introducing means is arranged such that the system natural frequency in the impact direction coincides with the loading frequency in the impact direction or, for introducing an additional load, does not deviate more than 10%, from the system natural frequency in the impact direction.
[0092] 4. The method according to any one of the preceding aspects, wherein the at least one passive load-introducing means is arranged such that the system natural frequency in the rotational direction coincides with the loading frequency in the pivot direction or, for introducing an additional load, deviates no more than 10%, from the system natural frequency in the pivot direction.
[0093] 5. The method according to any one of the preceding aspects, wherein the at least two active load-introducing means are controlled or regulated for adjusting and maintaining the ratio between the loading frequency of the first active load applying means and the loading frequency of the second active load applying means.
[0094] 6. The method according to any one of the preceding aspects, wherein at least one passive load-introducing means is provided for adjusting the system natural frequency in the flapping direction and at least one passive load-introducing means is provided for adjusting the system natural frequency in the rotational direction.
[0095] 7. The method according to any of the preceding aspects, wherein the rotor blade is clamped such that the longitudinal axis of the rotor blade extends substantially horizontally and the rotational direction is oriented horizontally.
[0096] 8. The method according to any one of the preceding claims, wherein the at least two active load-introducing means and/or the at least one passive load-introducing means are externally anchored.
[0097] 9. The method according to any one of the preceding claims, wherein the at least one passive load-introducing means is selected from fixed masses, decoupled masses and elastic elements.
[0098] 10. The method according to any one of the preceding aspects, wherein at least one of the at least one passive load-introducing means is selected as a decoupled mass or an elastic element.
[0099] 11. The method according to any one of the preceding aspects, wherein the ratio between the loading frequency of the first load-introducing means and the loading frequency of the second load-introducing means is 1:1, 2:1, or 1:2.
[0100] 12. The method according to any of the preceding aspects, wherein a distribution of moment vector paths occurring in the field is determined, for example by means of an aeroservoelastic multi-body simulation, and a target center bending moment is adjusted by the passive load-introducing means, for example by the decoupled masses and/or by a preload of the elastic elements, such that a center point of moment vector paths generated by means of the active load-introducing means lies within the distribution of moment vector paths occurring in the field.
[0101] 13. The method according to aspect 12, wherein the moment vector paths generated by the active load-introducing means are adapted to a contour of the distribution of the moment vector paths occurring in the field by adjusting the rotor blade clockwise or counterclockwise about its longitudinal axis.
[0102] 14. The method according to aspect 12 or 13, wherein the moment vector paths generated by the active load-introducing means are matched to a contour of the distribution of moment vector paths occurring in the field by adjusting a phase angle between the load application in the rotational direction and the load application in the strike direction.
[0103] 15. The method according to any one of the preceding aspects, wherein the ratio between the loading frequencies is 1:1 and a phase angle between the load application in the rotational direction and the load application in the impact direction is between 0° and 180°, and in some embodiments between 45° and 135°, and in some embodiments 90°.
[0104] 16. The method according to any one of Aspects 1 to 15, wherein the ratio between the loading frequencies is 1:2 or 2:1, and a phase angle between the load application in the rotational direction and the load application in the strike direction is 0° or 180°.
[0105] 17. The method according to any of the preceding aspects, wherein a minimum distance between adjacent load frames is 1m.
[0106] 18. A testing device for testing a rotor blade according to a method according to any one of the preceding aspects, comprising
[0107] a clamping device for clamping or bearing device for rotatably supporting a rotor blade at a clamping location or bearing location of the rotor blade such that a longitudinal axis of the rotor blade extends substantially horizontally from the clamping location or bearing location, one or more load frames for attachment to the rotor blade, at least two active load-introducing means each attached to one of the load frames, at least one passive load introducing means attached to one of the load frames, wherein at least one of said at least two active load-introducing means is adapted for load introduction in a rotational direction into said rotor blade and at least one of said at least two active load introduction means is adapted for load introduction in a flapping direction into said rotor blade, and wherein said at least one passive load introduction means is externally anchored and comprises an elastic element and/or a decoupled mass and is adapted to adjust a system natural frequency in said pivot direction and/or in said flapping direction, for a system comprising said rotor blade and said at least one passive load introduction means.
[0108] 19. The testing device according to aspect 18, further comprising a control device adapted to control a loading frequency of the first active load-introducing means and a loading frequency of the second active load applying means such that a ratio between these two loading frequencies is rational.
[0109] 20. The testing device according to any one of Aspects 18 or 19, wherein the active load-introducing means is in the form of a hydraulic, or pneumatic, or electric actuator and is in some embodiments externally anchored.
[0110] 21. The testing device according to any one of aspects 18 to 20, wherein the resilient member is in the form of a spring or torsion spring or beam or leaf spring and is in some embodiments externally anchored.
[0111] 22. The testing device, according to any one of aspects 18 to 21, wherein the resilient member comprises a fiber composite, comprising for example glass fibers and/or carbon fibers.