SIGNAL FORWARDING OR TRANSMISSION IN A SURGICAL INSTRUMENT
20230062637 · 2023-03-02
Inventors
- Roland-Alois Hoegerle (Tuttlingen, DE)
- Frederick Lenzenhuber (Tuttlingen, DE)
- André Buerk (Villingen-Schwenningen, DE)
Cpc classification
F16C35/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2226/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2316/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/586
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61B17/1633
HUMAN NECESSITIES
F16C41/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2300/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2220/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2202/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C41/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A rolling bearing, in particular a ball bearing, in particular for use in a surgical instrument, which is designed for forwarding or transmitting electrical signals and has for this purpose at least one signal line or signal path integrated in the rolling bearing. A sleeve, in particular for use in a surgical instrument, is designed for forwarding or transmitting electrical signals and has for this purpose at least one signal line or signal path integrated in the sleeve. A surgical instrument, in particular a hand-held milling cutter, includes at least one ball bearing and at least one sleeve, each having a respective method of production.
Claims
1.-15. (canceled)
16. A surgical instrument comprising at least one roller bearing configured for forwarding or transmitting electrical signals, the at least one roller bearing having at least one roller bearing signal line or roller bearing signal path integrated in the at least one roller bearing.
17. The surgical instrument according to claim 16, wherein the at least one roller bearing signal line or roller bearing signal path comprises at least one roller bearing signal line that is axially fixed and inserted into a bore provided in the at least one roller bearing and extending over an entire axial length of the at least one roller bearing.
18. The surgical instrument according to claim 17, wherein the at least one roller bearing signal line protrudes in an axial direction of the at least one roller bearing so that the at least one roller bearing signal line is configured for contacting or plug connection with a sleeve.
19. The surgical instrument according to claim 16, further comprising at least one sleeve configured for forwarding or transmitting electrical signals and having at least one sleeve signal line or sleeve signal path integrated in the at least one sleeve.
20. The surgical instrument according to claim 19, wherein the at least one sleeve is configured for forwarding or transmitting electrical signals in an axial direction between a first axial end and a second axial end of the at least one sleeve and/or in a radial direction between an inner shell surface and an outer shell surface of the at least one sleeve.
21. The surgical instrument according to claim 19, wherein an outer shell surface of the at least one sleeve has at least one groove extending over an entire axial length of the at least one sleeve, and the at least one sleeve signal line or sleeve signal path is provided in the at least one groove.
22. The surgical instrument according to claim 21, wherein the at least one sleeve signal line or sleeve signal path is shifted inwards with respect to the outer shell surface of the at least one sleeve, so that the at least one sleeve signal line or sleeve signal path is provided only in a lower region of the at least one groove, wherein an insulator is arranged above the at least one sleeve signal line or sleeve signal path.
23. The surgical instrument according to claim 19, wherein the at least one sleeve signal line or sleeve signal path comprises a first sleeve signal line or sleeve signal path on an inner shell surface of the at least one sleeve.
24. The surgical instrument according to claim 23, wherein the at least one sleeve signal line or sleeve signal path further comprises a second sleeve signal line or sleeve signal path provided on an outer shell surface of the at least one sleeve, and wherein the first sleeve signal line or sleeve signal path is connected in an electrically conducting manner to the second sleeve signal line or sleeve signal path.
25. The surgical instrument according to claim 19, wherein an electric contact and/or a read-out antenna is/are connected to the at least one sleeve signal line or sleeve signal path in an electrically conducting manner.
26. The surgical instrument according to claim 19, wherein the at least one sleeve comprises a first sleeve and a second sleeve placed inside the first sleeve.
27. The surgical instrument according to claim 19, wherein the at least one sleeve comprises a non-conductive material, an outer shell surface, an inner shell surface, and a conductive signal line or signal path, and wherein the conductive signal line or signal path is a conductive material that is metallized or coated on the outer shell surface and/or on the inner shell surface.
28. The surgical instrument according to claim 19, wherein the at least one roller bearing and the at least one sleeve are arranged adjacent to each other in the surgical instrument such that the at least one roller bearing signal line or roller bearing signal path is connected to the at least one sleeve signal line or sleeve signal path by a plug connection, such that the surgical instrument is configured for signal forwarding or signal transmission between the at least one roller bearing and the at least one sleeve.
29. A method for manufacturing a roller bearing comprising the steps of: providing at least one continuous bore running in an axial direction of the roller bearing; inserting a signal line into the at least one continuous bore; and providing an axial fixation of the signal line in the at least one continuous bore.
30. A method of forwarding or transmitting electrical signals in a surgical instrument, the method comprising the step of providing a roller bearing with at least one roller bearing signal line or roller bearing signal path integrated in the roller bearing.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0053] The invention is further explained below with the aid of figures. The following is shown:
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DETAILED DESCRIPTION
[0082] Embodiments of the present disclosure are described below based on the accompanying figures.
[0083] The figures are merely schematic in nature and are intended solely for the purpose of understanding the invention. Identical elements are provided with the same reference signs. The features of the individual configuration examples/embodiments can be interchanged.
[0084]
[0085] The outer ring 8 of the ball bearing is in this case made of a non-conductive, hard material, for example ceramic. Three bores 12 extending in the axial direction of the ball bearing 2 are provided in the outer ring 8 of the ball bearing 2. As can be seen in particular from
[0086] The signal lines 14 are axially fixed in the bores 12. This axial fixation is realized in the present case by plastically deforming, in particular caulking, axial ends 16 of the signal lines 14. The signal lines 14 then have a slightly enlarged diameter at their axial ends 16, as shown in
[0087] The (two) axial ends 16 of the signal lines 14 protrude beyond the outer ring 8 in the axial direction of the ball bearing 2, preferably by about 0.1 to 0.3 mm. This serves to enable the signal lines 14 to form a plug connection with another component of the surgical instrument 4, for example with a sleeve 18.
[0088] Thus, according to the embodiment shown in
[0089] Although three bores 12 and thus three signal lines 14 are provided in the first embodiment of the ball bearing 2 according to the invention, the invention is not limited thereto and one, two, four, five, six or more signal lines 14 may also be provided, which may be distributed as desired around the circumference of the outer ring 8 of the ball bearing 2.
[0090] According to a second embodiment of the ball bearing 2′ according to the invention, the entire outer ring 8 of the ball bearing 2′ is utilized and provided with bores 12 and signal lines 14 (see
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[0092] Three straight/linear grooves (passages) 32 are provided on the outer shell surface 24 of the sleeve 18, which extend over the entire axial length of the sleeve 18. The grooves 32 are relatively fine or filigree and are produced by grinding or engraving, in particular laser engraving. Signal lines 34 are provided in the grooves 32, which also extend over the entire axial length of the sleeve 18. The signal lines (signal paths) 34 are formed by first metallizing the grooves 32 and then coating them with a highly conductive material, in particular copper, silver or gold.
[0093] The signal lines 34 on the outer shell surface 24 of the sleeve 18 are provided only in a lower region of the groove 32, as shown in particular in
[0094] Although three signal lines 34 are provided on the outer shell surface 24 in the first embodiment of the sleeve 18 according to the invention, the invention is not limited thereto and one, two, four, five, six or more signal lines 34 may also be provided, which may be distributed as desired over the outer shell surface 24 of the sleeve 18. It is also possible to utilize the entire outer shell surface 24 of the sleeve 18, and thus distribute signal lines 34 (uniformly) over the entire outer shell surface 24.
[0095] Three straight/linear signal lines (signal paths) 36 are provided on the inner shell surface 26 of the sleeve 18. The signal lines 36 on the inner shell surface 26 extend over an entire axial length of the sleeve 18 and are formed as metallized (signal) paths.
[0096] Each signal line 36 on the inner shell surface 26 of the sleeve 18 is provided at the same position in the circumferential direction of the sleeve 18 as a signal line 34 on the outer shell surface 24 of the sleeve 18. Thus, the signal lines 34 and the signal lines 36 run parallel and rectilinearly in the axial direction of the sleeve 18 and are provided at the same position in the circumferential direction of the sleeve 18.
[0097] Preferably, at least one signal line 36 on the inner shell surface 26 of the sleeve 18 is connected in an electrically conducting manner to a signal line 34 on the outer shell surface 24 of the sleeve 18. In principle, each signal line 36 may also be connected in an electrically conducting manner to a corresponding signal line 34. Fine (micro) bores 38 are here provided in the sleeve 18 between the groove 32/the signal line 34 at the outer shell surface 24 and the signal line 36 at the inner shell surface 26, each extending in a radial direction of the sleeve 18. The bores 38 contain (highly) conductive material, so that the signal lines 34 are connected in an electrically conducting manner to the signal lines 36 via the conducting material in the bores 38.
[0098] Although three signal lines 36 are provided on the inner shell surface 26 in the first embodiment of the sleeve 18 according to the invention, the invention is not limited thereto and one, two, four, five, six or more signal lines 36 may also be provided, which may be distributed as desired over the inner shell surface 26 of the sleeve 18. It is also possible to utilize the entire inner shell surface 26 of the sleeve 18, and thus to distribute signal lines 36 (uniformly) over the entire inner shell surface 26.
[0099] Overall, the sleeve 18 according to the first embodiment is a sleeve 18 having integrated signal lines 34, 36. With the signal lines 34 at the outer shell surface 24 of the sleeve 18, electrical signals can be tapped, forwarded and transmitted in an outer area of the sleeve 18. With the signal lines 36 on the inner shell surface 26 of the sleeve 18, electrical signals can be tapped, forwarded and transmitted in an inner region of the sleeve 18. The sleeve 18 according to the invention basically enables forwarding or transmitting of electrical signals both in the axial direction between the first axial end 28 of the sleeve 18 and the second axial end 30 of the sleeve 18 and in the radial direction of the sleeve 18 between the inner shell surface 26 and the outer shell surface 24. Thus, the sleeve 18 is configured for multidirectional forwarding or transmitting of electrical signals.
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[0101] It should be noted at this point that, in principle, a signal line 34, 36 of the sleeve 18 according to the first embodiment according to the invention (see
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[0103] The sleeve 18″ according to the third embodiment further improves the mentioned electrical isolation of the signal lines 34. For this purpose, an insulator 42 is arranged in the sleeve 18″ on each signal line 34. The insulator 42 is here an insert, in particular made of silicone. Alternatively, the insulator 42 may also be implemented via an adhesive layer. The insulator 42 is arranged in the groove 32/is inserted into the groove 32 and is located on the signal line 34 or, in other words, radially further outside with respect to the signal line 34. The insulator 42 extends over an entire axial length of the groove 32 or the signal line 34 and thus completely covers the signal line 34.
[0104] As shown in particular in
[0105] The additional insulation provided by the insulator 42 makes the surgical instrument (milling handpiece) 4 into which the sleeve 18″ is to be inserted less sensitive to penetrating conductive liquids (e.g. a saline solution).
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[0107] Furthermore, a signal line 36 (the third signal line 36) provided at the inner shell surface 26 is connected in an electrically conducting manner to a read-out antenna 48. As can be seen in particular from
[0108] Moreover, with respect to the sleeve 18″′ of the fourth embodiment, the descriptions of the sleeve 18, 18′, 18″ of the previous embodiments, in particular the description of the sleeve 18 of the first embodiment, are applicable.
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[0110] The electric contacts/contact surfaces 47 provided on the outside can be used to connect external (electronic) components, such as sensors or antennas. In this case, it would be necessary to provide a recess (not shown) in the outer pipe 40 of the surgical instrument (milling handpiece) 4, which forms the installation space for the external (electronic) component (e.g. sensor or antenna). It is also conceivable that electrical signals are transmitted to the outside (e.g. to the outer pipe 40 of the surgical instrument 4) via the electric contacts/contact surfaces 47 on the outer shell surface 24. This can be useful, for example, in a proximal region of the surgical instrument 4 in which the installation space of the surgical instrument 4 increases.
[0111] Also in this embodiment, signal lines 34, 36, which are interrupted on one side (for example a signal line 34 on the outside in
[0112] Moreover, with respect to the sleeve 18″″ of the fifth embodiment, the descriptions of the sleeve 18, 18′, 18″, 18″′ of the previous embodiments, in particular the descriptions of the sleeve 18, 18″′ of the first and fourth embodiments, are applicable.
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[0114] The outer sleeve 52 has signal lines/signal paths 34 and electric contacts/contact surfaces 47 on its outside (outer shell surface). In particular, six signal lines 34 and four electric contacts 47 are provided. Via micro bores 38, which may contain conductive material, both the signal lines 34 and the electrical contacts 47 are connected/connectable to the inside (to the inner shell surface of the sleeve 52). The micro bores 38, which can connect the signal lines 34 to the inside, are provided only in a defined (specific) connection region 58.
[0115] The middle sleeve 54 also has signal lines/signal paths 34 and electric contacts/contact surfaces 47 on its outside (on its outer shell surface). In addition, a read-out antenna 48 is also provided on the outside. Two signal lines 34 of the provided six signal lines 34 are connected to the read-out antenna 48. The remaining four signal lines are each connected to an electric contact 47. Via micro bores 38, which may contain conductive material, the signal lines 34 and the electrical contacts 47 are also connected/connectable to the inside (to the inner shell surface of the sleeve 54) in the middle sleeve 54. The micro bores, which connect the signal lines 34 to the inside, are only provided in a defined (specific) connection region 58 and connect the outer signal lines 34 with inner signal lines 36. Both the outer signal lines 34 and the inner signal lines 36 do not extend over the entire axial length of the sleeve 54.
[0116] The middle sleeve 54 is used in particular for linking/connecting/wiring (of signal lines or electrical contacts) from the inside to the outside or from the outside to the inside (in the radial direction of the sleeve 18″″′). Furthermore, additional signal lines/signal paths can be applied via the middle sleeve 54 (for example in antenna form to form the read-out antenna 48).
[0117] The inner sleeve 56 has signal lines/signal paths 34 on its outside (outer shell surface). Inside (on its inner shell surface) it has signal lines/signal paths 36. The outer signal lines 34 extend over the entire axial length of the inner sleeve 56 and are therefore continuous. The inner sleeve 56 has two electrical contacts 46 on the inside, each of which is connected to a signal line 36. In order to implement the link between the electric contacts 46 and the signal lines 36, one signal line 36 is interrupted in the present case. In principle, it is then possible to connect the inner sleeve 56 to a signal line 34 (outside) of the inner sleeve 56. However, it is also possible to connect directly to the middle sleeve 54. Finally, the middle sleeve 54 can be connected both to the outer sleeve 52 and back to the inner sleeve 56, in particular to another signal line 34, 36 of the inner sleeve 56.
[0118] If only one electric contact 46 or no electric contact 46 is provided, all signal lines 36 may also be continuous, that is, extend along the entire axial length of the inner sleeve 52.
[0119] As can be seen in particular from the semi-transparent illustration of
[0120] An electrical link between the three sleeves 52, 54, 56 is realized via the micro bores 38. In particular, a connection can be made at specific, defined points via solder or another metallic link. Compared to the previously described embodiments, even more functions can be integrated into the sleeve 18″″′ according to the sixth embodiment and the available installation space is utilized to the maximum.
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[0122] According to the present invention, electrical signals are to be transmitted from a distal end of the surgical instrument 4 to the proximal region 62 without increasing the installation space, that is, without, for example, increasing the outer diameter of the outer pipe 40. According to the invention, this is achieved if the ball bearings 2, 2′ according to the invention and the sleeves 18, 18′, 18″, 18″′, 18″″, 18″″′ according to the invention are arranged within the outer pipe 40.
[0123] As can be seen in particular from
[0124] For the electrical link/connection between ball bearing 2, 2′ and sleeve 18, 18′, 18″, 18″′, 18″″, 18″″′, the protruding axial ends 16 of the signal lines 14 provided on the ball bearings 2, 2′ enter into a plug connection with the sleeves 18, 18′, 18″, 18″′, 18″″, 18″″′. For example, the axial ends 16 may be plugged into recesses 44 or grooves 32.
[0125] As can be seen in particular from