Cooling unit arrangement
09560921 ยท 2017-02-07
Assignee
Inventors
Cpc classification
International classification
Abstract
A cooling unit arrangement including at least two mutually arranged shelf modules, with a base group, a rear wall group and an upper group with respective covering parts and forming a cooling chamber, and a cooling device. The shelf modules have identical modular parts with frame profiles and which support the base group, the rear wall group and the upper group and at least the rear wall group of each shelf module is equipped with components of the cooling device. Said shelf arrangement is provided with a common evaporator arranged in the rear wall group and extending along several or all shelf modules.
Claims
1. A cooling unit system including a cooling device (5) and at least two shelving modules (1, 2, 3) that can be aligned in a row and in an identical fashion, having a base group (11), a rear wall group (12), and an upper group (13) with respective casing parts and forming a cooling chamber (4); the shelving modules (1, 2, 3) having identical module frames with frame profiles which support the base group (11), the rear wall group (12), and the upper group (13); and at least the rear wall group (12) of each shelving module (1, 2, 3) equipped with components of the cooling device (5), the cooling unit system comprising: the module frames with the frame profiles forming side frames (10) of the shelving modules (1, 2, 3) and the base group (11), the rear wall group (12), and the upper group (13) mounted to the side frames (10) with their respective casing parts, the cooling device (5) including at least one compressor (51), an evaporator (50, 50, 50), a condenser (52), connectors (53) including connecting lines (53.1), a fan (56, 57), and a control device with a control unit (55.1), the evaporator (50, 50, 50) disposed in the rear wall group (12) and extending through and being shared by each of several or all of the shelving modules (1, 2, 3), and the rear wall group (12), the base group (11), and/or the upper group (13) of each shelving module (1, 2, 3) embodied for detachable installation of other components of the cooling device 5.
2. The cooling unit system according to claim 1, wherein only some of the shelving modules (1, 2, 3) has a compressor (51) and/or a control unit (55.1).
3. The cooling unit system according to claim 2, wherein the cooling device is connected via connecting lines to a central heat exchanger (54).
4. The cooling unit system according to claim 3, wherein in the rear wall group (12) between a thermally insulating outer casing (12.3) and an inner cover (12.1) that adjoins the cooling chamber (4) at the back and has ventilation openings, a vertical intermediate space is provided, the vertical intermediate spaces of adjacent shelving modules (1, 2, 3) complement one another to form a combined intermediate space extending continuously across an entire width of the cooling unit system, the intermediate space is closed in a sealed fashion at the lateral ends, and the evaporator (50, 50, 50) extends in the combined intermediate space.
5. The cooling unit system according to claim 4, wherein the evaporator (50, 50, 50) is fastened to adjacent vertical profiles (10.1) and/or to the front side of a flat intermediate partition.
6. The cooling unit system according to claim 5, wherein a receiving device for each shelving module (1, 2, 3) or for only one of the shelving modules (1, 2, 3) and for the detachable installation of the cooling components of the cooling device 5 has in a lower region of the rear wall group (12) a receiving chamber for a compressor (51) and has in the rear wall group (12) or in or on the upper group (13) a receiving part for the control unit (55.1) and/or a condenser (52).
7. The cooling unit system according to claim 6, wherein the compressor (51) and the control unit (55.1) are situated in the same shelving module (1, 2, 3).
8. The cooling unit system according to claim 7, wherein in addition, only one condenser (52) is in the cooling unit system for the part of the group of shelving modules (1, 2, 3) or for all of the shelving modules (1, 2, 3) and is situated in the same shelving module (1, 2, 3) as the compressor (51) and the control unit.
9. The cooling unit system according to claim 8, wherein the side frames (10) each has a rear vertical profile (10.1), a lower horizontal profile protruding forward from it at the bottom, and an upper horizontal profile protruding forward from it at the top (10.2, 10.3), a support profile (10.4) is installed between the upper and lower horizontal profile (10.2, 10.3), spaced apart from the vertical profile (10.1) toward the front, and the inner cover (12.1) is attached to the front side or between the support profiles (10.4) of the two side frames (10) and the thermally insulating outer casing (12.3) is mounted to the front side, the rear side, or the between the vertical profiles (10.1).
10. The cooling unit system according to claim 9, wherein the evaporator (50, 50, 50) extending across the width of several cooling units (1, 2, 3) extends through between the vertical profiles (10.1) and the support profiles (10.4).
11. The cooling unit system according to claim 10, wherein between the inner cover (12.1) and the outer casing (12.3) of each shelving module (1, 2, 3), at least one fan (56) is provided and produces a cold air flow through the evaporator (50, 50, 50).
12. The cooling unit system according to claim 11, wherein one or more fans (56) situated laterally next to one another each is situated above the evaporator (50, 50, 50).
13. The cooling unit system according to claim 12, wherein the base group (11), on its upper side oriented toward the cooling chamber (4), has a floor cover (11.1) and, spaced apart from and below this, with a deflector plate (11.2) in order to form a lower horizontal intermediate space, the upper group (13), on its lower side oriented toward the cooling chamber (4), has a lower cover (13.1) and, spaced apart from and above this, with an upper cover (13.3) and/or an intermediate cover (13.2) in order to form an upper horizontal intermediate space, and the lower and upper horizontal intermediate spaces are fluidically connected to the vertical intermediate space which contains the evaporator (50, 50, 50) and is situated between the inner cover (12.1) and the outer casing (12.3) in the rear wall group (12) for a circulating cold air flow, with the circulation being completed via the front side of the cooling unit system.
14. The cooling unit system according to claim 13, wherein in the base group (11) on the underside of the deflector plate (11.2), an outer, lower flow conduit is either formed by a floor plate (11.3) situated below the deflector plate or is embodied inside the deflector plate (11.2), in the upper group (13) between the upper cover (13.3) and the intermediate cover (13.2), an outer, upper flow conduit is formed, in the rear wall group (12) between the front side of the outer casing (12.3) and the intermediate partition, an outer, vertical flow conduit is formed, and the outer, lower flow conduit and the outer, upper flow conduit are fluidically connected to the outer, vertical flow conduit to form a circulating warm air flow, with the circulation being completed via the front side of the cooling unit system.
15. The cooling unit system according to claim 1, wherein the cooling device is connected via connecting lines to a central heat exchanger (54).
16. The cooling unit system according to claim 1, wherein in the rear wall group (12) between a thermally insulating outer casing (12.3) and an inner cover (12.1) that adjoins the cooling chamber (4) at the back and has ventilation openings, a vertical intermediate space is provided, the vertical intermediate spaces of adjacent shelving modules (1, 2, 3) complement one another to form a combined intermediate space extending continuously across an entire width of the cooling unit system, the intermediate space is closed in a sealed fashion at the lateral ends, and the evaporator (50, 50, 50) extends in the combined intermediate space.
17. The cooling unit system according to claim 1, wherein a receiving device for each shelving module (1, 2, 3) or for only one of the shelving modules (1, 2, 3) and for the detachable installation of the cooling components of the cooling device 5 has in a lower region of the rear wall group (12) a receiving chamber for a compressor (51) and has in the rear wall group (12) or in or on the upper group (13) a receiving part for the control unit (55.1) and/or a condenser (52).
18. The cooling unit system according to claim 6, wherein in addition, only one condenser (52) is in the cooling unit system for the part of the group of shelving modules (1, 2, 3) or for all of the shelving modules (1, 2, 3) and is situated in the same shelving module (1, 2, 3) as the compressor (51) and the control unit.
19. The cooling unit system according to claim 4, wherein the side frames (10) each has a rear vertical profile (10.1), a lower horizontal profile protruding forward from it at the bottom, and an upper horizontal profile protruding forward from it at the top (10.2, 10.3), a support profile (10.4) is installed between the upper and lower horizontal profile (10.2, 10.3), spaced apart from the vertical profile (10.1) toward the front, and the inner cover (12.1) is attached to the front side or between the support profiles (10.4) of the two side frames (10) and the thermally insulating outer casing (12.3) is mounted to the front side, the rear side, or the between the vertical profiles (10.1).
20. The cooling unit system according to claim 4, wherein between the inner cover (12.1) and the outer casing (12.3) of each shelving module (1, 2, 3), at least one fan (56) is provided and produces a cold air flow through the evaporator (50, 50, 50).
21. The cooling unit system according to claim 4, wherein the base group (11), on its upper side oriented toward the cooling chamber (4), has a floor cover (11.1) and, spaced apart from and below this, with a deflector plate (11.2) in order to form a lower horizontal intermediate space, the upper group (13), on its lower side oriented toward the cooling chamber (4), has a lower cover (13.1) and, spaced apart from and above this, with an upper cover (13.3) and/or an intermediate cover (13.2) in order to form an upper horizontal intermediate space, and the lower and upper horizontal intermediate spaces are fluidically connected to the vertical intermediate space which contains the evaporator (50, 50, 50) and is situated between the inner cover (12.1) and the outer casing (12.3) in the rear wall group (12) for a circulating cold air flow, with the circulation being completed via the front side of the cooling unit system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) This invention is explained in greater detail in view of exemplary embodiments with reference to the drawings, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(14)
(15) To keep the cooling chamber 4 cold, components of a cooling device 5 are integrated into the cooling unit system (see
(16) In one version of the exemplary embodiment shown, the condenser 52 with corresponding connectors 53 is situated or positioned in or on an upper group 13 in an upper cooling component recess 13.30 situated there in the region of an upper cover 13.3 so that it is easily accessible from above or behind, while the compressor Si is preferably situated in the lower region of a rear wall group 12, behind an inner cover 12.1 that delimits the cooling chamber 4 at the back, in a receiving space (not shown in detail) of a receiving device. In the middle region of the rear wall group 12, the evaporator 50, 50, 50 is likewise situated behind the inner cover 12.1 and is mounted with the receiving device. As clear from
(17) Aside from the upper group 13 and rear wall group 12 mentioned above, each shelving module 1, 2, 3 also has a base group 11. With a floor cover 11.1 situated on top, it delimits the bottom of the cooling chamber 4 and at its front, has a covering grating 11.10, which is provided with air passage holes, in particular air passage slots, and a front cover 11.4 with a protective or decorative molding in the front edge region.
(18) Essential components of each shelving module 1, 2, 3 are the side frames 10 situated on each side, which have a C-shaped form when viewed from the side, with a vertical profile 10.1 along the back side, a lower horizontal profile 10.2 connected to and extending forward from the bottom of the vertical profile, and an upper horizontal profile 10.3 connected to and extending forward from the upper end section of the vertical profile 10.1. In the depiction shown, the lower horizontal profile 10.2 extends farther forward than the upper horizontal profile 10.3. Further testing, however, has shown that an upper profile 10.3 that is exactly as long as or longer than the lower horizontal profile 10.2 can be advantageous, for example, to support a front part with a roller curtain and lighting system in a stable fashion, without flexing. A support profile 10.4 is installed in front of the vertical profile 10.1, spaced apart from it toward the front, between the lower and upper horizontal profile 10.2, 10.3. The lower horizontal profile 10.2 is supported on height-adjustable feet 60, 61. The two side frames 10 of each shelving module 1, 2, 3 support the base group 11 by their lower horizontal profiles 10.2, support the rear wall group 12 by their vertical profiles 10.1 and support profiles 10.4, and support the upper group 13 by their upper horizontal profiles 10.3 and produce a stable structure with simple assembly steps. They also make it possible to align a plurality of shelving modules 1, 2, 3 next to one another in a stable fashion or design to form the cooling unit system, it thus being possible to transport the cooling unit system as a stable unit by a hoisting device or vehicle.
(19) As shown in
(20) An evaporator 50, 50 extending across a plurality of shelving modules 1, 2, 3 can also be subsequently inserted with relative ease between the relevant vertical profiles 10.1 and support profiles 10.4 that are spaced apart from them and fastened to the vertical profiles and/or to an intermediate partition, in particular an intermediate wall 12.2. The subsequent installation takes place, for example, by inserting the heat exchanger, in particular the evaporator 50, 50, 50, from a side parallel to the plane of the rear wall or from the front, after the removal of relevant support profiles 10.4, which are then reinstalled. As described in greater detail below, the particular assembly method of the support profiles 10.4 permits a simple installation and removal.
(21) As evident from
(22) As shown in
(23) As shown in greater detail from
(24) Under the intermediate space 11.6 situated beneath the floor cover 11.1, there is a deflector plate 11.2 composed of or comprising heat-insulating and sound-insulating material, the top of which simultaneously serves as a catch basin for liquid that forms and has a drain hole 11.21, to which a drainpipe system is connected. On the underside, the deflector plate 11.2 is provided with a system 11.20 of molded conduits by which, beneath the deflector plate 11.2, a lower, outer horizontal intermediate space is embodied in the form of a lower, outer air flow conduit 11.7, which is covered at the bottom by a base plate 11.3 or a plurality of partial base plates or cover plates on the underside of the base group 11.
(25) As shown in
(26) The fan 57 situated in the lower region of the rear wall group 12 is situated in the outer vertical intermediate space or in the vertical outer flow conduit 12.5 formed by it, which extends upward through the intermediate partition with the intermediate wall 12.2 behind the evaporator 50, 50, 50 and in front of the outer casing 12.3 and is connected to an outer upper intermediate space or outer upper flow conduit 13.8, forming a fluidic connection, as is clear from
(27) As shown in
(28) In the exemplary embodiment shown, the insulating outer casing 12.3 of the rear wall group 12, the insulating upper cover 13.3 of the upper group 13, and the insulating deflector plate 11.2 of the base group 11 are each mounted to the inside of the vertical profile 10.1 oriented toward the cooling chamber 4, to the upper horizontal profiles 10.3, and to the lower horizontal profiles 10.2, respectively, of the associated side frames 10. At least on the inside oriented toward the cooling chamber numeral 4, the outer casing 12.3 is provided with a stable covering or is entirely embodied in the form of a stable, load-bearing plate so as to permit the intermediate wall 12.2 of the intermediate partition to be mounted thereon in a stable fashion, for example by a vertical spacer profiles that have an H-shaped cross-section, with the relevant spacing for the outer vertical intermediate space. The intermediate wall 12.2 can be bent at the vertical edges, such as in a Z shape, with end sections protruding outward in a flange-like fashion, and can be fastened to the side of the outer casing 12.3 oriented toward the cooling chamber 4, such as by screws or rivets.
(29) The intermediate wall 12.2, which is composed of or comprises sheet steel or another suitable metal, offers a stable support base for the attachment of the evaporator 50, 50, 50, which advantageously extends across a plurality of shelving modules 1, 2, 3, as described above. The evaporator 50, 50, 50, which can be composed of or comprises sections associated with the shelving modules 1, 2, 3, is thus situated in the region of the cooling air conduit in front of the warm air conduit and is mounted there in stable fashion by connectors of the receiving device, such as by fastening screws and fastening lugs. In an evaporator 50, 50 50 extending across a plurality of shelving modules 1, 2, 3, there is enough space provided at least on one side, (for example, see
(30) In alternative exemplary embodiments, in lieu of an evaporator for the cooling, it is also possible for another heat exchanger to be built into the rear wall group 12 or the upper region of the cooling unit, with the refrigerant advantageously being cooled in a remotely positioned central heat exchanger (such as with a water chiller).
(31) The support profile 10.4 is screwed to and supported on the underside of the upper horizontal profile 10.3 of the side frame 10 in stable fashion by an intermediate piece that is elongated from front to back and an upper support plate 10.50 (see
(32) The metallic support profiles 10.4 are provided with rows of holes in a predetermined, preferably standardized, spacing pattern, in which the plates of the inner cover 12.1 of the rear wall group 12 are accommodated so that they can be easily hooked and unhooked. In addition, support arms for the shelves can easily be hooked into the support profiles at the desired height.
(33) Anti-tipping devices 62 protruding downward are mounted at the lower end section of the vertical profiles 10.1, which advantageously permit an adaptation to uneven floors, for example by resilient or elastic intermediate elements and/or adjusting elements. A lighting device 64 can be positioned in the front region of the base group 11 and/or upper group 13. Advantageously, a roller curtain 63 is situated in the front, upper region in order to close the cooling chamber at the front, for example during non-business hours, and thus to save cooling energy.
(34) Sealing components are installed at the sides in order to seal the intermediate spaces in the base groups 11, rear wall groups 12, and upper groups 13 of the shelving modules 1, 2, 3.
(35) In this case, the sealing components are advantageously inserted, for example, between the adjacent outer casings 12.3, the upper covers 13.3, and particularly also between the deflector plates 11.2. Additional sealing elements can in fact or solely be situated between the side frames 10 of adjacent shelving modules 1, 2, 3 aligned next to one another in order to seal the cooling chamber 4 between the shelving modules 1, 2, 3, but the side frames 10 are clamped to one another in a stable fashion and with a definite positioning, preferably only by interposed spacer elements such as spacer sleeves. Various embodiments of sealing elements can be used for the sealing components, for example sealing strips with a mushroom-shaped cross-section and leaves. In addition, with adapted sealing components, side walls can be attached to the side frames 10 in a corresponding fashion, such as can be attached to the narrow edges of the outer casing 12.3, to the lower cover 13.3, and to the deflector plates 11.2 in a sealed fashion at the respective connecting edge.
(36) Various lateral partitioning elements can be used for laterally sealing the inner intermediate spaces 11.6, 12.4, 13.7 for the cold air flow and the outer flow conduits 11.7, 12.5, 13.8 for the warm air flow. In an exemplary embodiment that has been tested, with a plurality of shelving modules 1, 2, 3 in a row, the inner intermediate spaces 12.4 of the rear wall group 12 are continuously connected to one another across the entire cooling unit system and only terminated in a sealed fashion at the two ends of the cooling unit system by relevant partitioning elements. This has one advantage of not hindering the use of a continuous evaporator 50, 50. By contrast, in an advantageous embodiment, the inner intermediate spaces 11.6 and 13.7 of the base group 11 and upper group 13 are partitioned on both sides of each shelving module 1, 2, 3 and are connected to the vertical, inner intermediate space 12.4 by appropriate air baffle plates in order to avoid disadvantageous flow leakages. The inner cover 12.1 of the rear wall group 12 is supplemented by intermediate plates in the transition region between the aligned shelving modules 1, 2, 3.
(37) In the tested exemplary embodiment, the outer flow conduits 11.7, 12.5, 13.8 are respectively partitioned for each shelving module 1, 2, 3. In the rear wall group 12, this occurs in the region of or near the intermediate wall 12.2, for example by its lateral edges or by inserted strips, and correspondingly also in the region of the upper group 13 and in the region of the base group 11, for example by the molded indentations on the underside of the deflector plate 11.2.
(38)
(39) First, according to
(40) In another step (
(41) In a subsequent step according to
(42) Then according to
(43) In another step, the upper cover 13.3 is mounted to the underside of the upper horizontal profiles 10.3 (
(44) In the next step shown in
(45) Then, the support profiles 10.4 are installed between the upper and lower horizontal profiles 10.3, 10.2, in their rear region, spaced apart from and parallel to the front side of the vertical profiles 10.1, using the support plates 10.40, 10.50 and the insulating intermediate pieces between the underside of the upper cover 13.3 and the top side the deflector plate 11.2 (
(46) In the next step of the method (
(47) In a subsequent step (
(48) In another step (
(49) A plate-like cooling air baffle plate 12.40 is mounted onto the intermediate wall 12.2 and spaced apart from it, behind which the evaporator 50, 50, 50 (not shown) or another heat exchanger is placed. In addition, the upper fan 56 is mounted on a plate that is spaced apart from the intermediate wall 12.2 (
(50) The outer vertical flow conduit 12.5 is also connected to the relevant outer upper flow conduit 13.8 of the upper group 13, after which the outer upper flow conduit 13.8 and the upper intermediate space 13.7 in the upper group 13 are produced using the support pins 13.6 (
(51) In other steps, a cooling unit system is constructed, such as out of two shelving modules 1, 2, as shown in