Rotor pump and rotary machinery comprising the same, the rotor pump including a pump body forming an accommodation cavity, a pump wheel rotating in the accommodation cavity and a sealing plate having an eccentric hole that is eccentric relative to a rotation axis of the pump wheel, where a shaft portion of the pump wheel is rotatably fitted in the eccentric hole

Abstract

The present invention relates to a rotor pump (10), comprising: a pump body (50A) capable of being rotatably driven and forming an accommodation cavity (52) therein; a pump wheel (20, 20A) having a main body part (22) capable of rotating in the accommodation cavity and a first shaft part (24) axially extending from the main body part; and a sealing plate (30) comprising an eccentric hole (32) being eccentric relative to the rotation axis of the pump body; the first shaft part is rotatably fitted in the eccentric hole; a suction channel (25) is formed on one side of the pump wheel, and a discharge channel is formed on the other side of the pump wheel; the suction channel and the discharge channel are respectively in fluid communication with a compression cavity formed between the outer circumference of the pump wheel and the inner circumference of the accommodation cavity. The present invention also relates to a rotary machinery comprising the rotor pump. The rotor pump of the present invention has a simple structure, fewer components and low cost.

Claims

1. A rotor pump, comprising: a pump body that is rotatably driven, wherein a substantially cylindrical accommodation cavity is formed in the pump body, the accommodation cavity has a bottom wall, and a recess is provided on an inner circumference of the accommodation cavity; a pump wheel comprising a substantially cylindrical main body portion swinging in the accommodation cavity, a protrusion which radially extends from the main body portion and is fitted in the recess, and a substantially cylindrical first shaft portion which axially extends from the main body portion; and a sealing plate positioned relative to the pump body and comprising an eccentric hole which is eccentric relative to a rotation axis of the pump body, wherein the first shaft portion of the pump wheel is rotatably fitted in the eccentric hole, and a suction channel is formed on one side of the pump wheel, a discharge channel is formed on the other side of the pump wheel, the suction channel and the discharge channel are each in fluid communication with a compression cavity formed between an outer circumference of the pump wheel and the inner circumference of the accommodation cavity.

2. The rotor pump according to claim 1, wherein the suction channel extends to an end face of the first shaft portion.

3. The rotor pump according to claim 1, wherein a diameter OD_1 of the first shaft portion is substantially equal to a diameter ID_2 of the eccentric hole.

4. The rotor pump according to claim 1, wherein one end face of the main body portion of the pump wheel abuts against the bottom wall of the accommodation cavity of the pump body, and the other end face of the main body portion of the pump wheel abuts against the sealing plate.

5. The rotor pump according to claim 4, wherein the sealing plate abuts against an end face of the pump body.

6. The rotor pump according to claim 1, wherein an axial height of the main body portion of the pump wheel is substantially equal to an axial height of the accommodation cavity of the pump body.

7. The rotor pump according to claim 1, wherein a diameter ID_3 of the accommodation cavity of the pump body is greater than a diameter OD_2 of the main body portion of the pump wheel.

8. The rotor pump according to claim 7, wherein the diameter ID_3 of the accommodation cavity of the pump body, the diameter OD_2 of the main body portion of the pump wheel and an eccentric distance E of the eccentric hole satisfy the following equation:
ID_3=OD_2+2*E.

9. The rotor pump according to claim 1, further comprising a bearing housing for supporting the pump body, wherein the sealing plate is fixed in the bearing housing.

10. The rotor pump according to claim 9, wherein at least one protrusion is formed on one of the bearing housing and the sealing plate, and at least one groove corresponding to the protrusion is formed on the other one of the bearing housing and the sealing plate.

11. The rotor pump according to claim 9, wherein the sealing plate is fixed in the bearing housing by a retainer ring.

12. The rotor pump according to claim 11, wherein a biasing spring is arranged between the sealing plate and the retainer ring.

13. The rotor pump according to claim 1, wherein a diameter OD_2 of the main body portion is greater than a diameter OD_1 of the first shaft portion.

14. The rotor pump according to claim 1, wherein a discharge hole is formed in the bottom wall of the accommodation cavity.

15. The rotor pump according to claim 14, wherein the discharge hole is of a substantially cylindrical shape, a diameter OD_2 of the main body portion of the pump wheel, a diameter ID_1 of the discharge hole of the pump body and an eccentric distance E of the eccentric hole satisfy the following equation:
OD_2ID_1+2*E.

16. The rotor pump according to claim 14, wherein the pump wheel further comprises a substantially cylindrical second shaft portion which axially extends from the main body portion in a direction opposite to the first shaft portion.

17. The rotor pump according to claim 16, wherein the discharge channel extends to an end face of the second shaft portion.

18. The rotor pump according to claim 16, wherein a diameter of the second shaft portion is substantially equal to a diameter of the first shaft portion.

19. The rotor pump according to claim 18, wherein an axial height of the second shaft portion is substantially equal to an axial height of the first shaft portion.

20. The rotor pump according to claim 18, wherein the second shaft portion is fitted into the discharged hole, and the diameter OD_1 of the second shaft portion is smaller than a diameter ID_1 of the discharge hole of the pump body.

21. The rotor pump according to claim 16, wherein the suction passage and the discharge channel are arranged on two opposite sides of the protrusion and close to the protrusion.

22. The rotor pump according to claim 16, wherein the suction channel axially extends from an end face of the first shaft portion into the main body portion and has an opening on a circumferential surface of the main body portion, the discharge channel axially extends from the end face of the second shaft into the main body portion and has an opening on the circumferential surface of the main body portion.

23. The rotor pump according to claim 1, wherein the suction channel is provided on an upstream side of the protrusion in a direction in which the pump wheel is driven, and the discharge channel is provided on a downstream side of the protrusion in the direction in which the pump wheel is driven.

24. A rotary machinery, comprising the rotor pump according to claim 1.

25. The rotary machinery according to claim 24, further comprising a driving shaft, wherein the pump body is integrally formed with the driving shaft.

26. The rotary machinery according to claim 24, further comprising a driving shaft, wherein the pump body is formed by a part of the driving shaft.

27. The rotary machinery according to claim 24, wherein the rotary machinery is a compressor.

28. The rotary machinery according to claim 27, wherein the compressor is a scroll compressor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Features and advantages of one or more embodiments of the present application will become apparent from the following description made with reference to the accompanying drawings, in which:

(2) FIG. 1 is a longitudinal sectional view of a conventional scroll compressor;

(3) FIG. 2 is an exploded perspective view of a conventional rotor pump;

(4) FIG. 3 is a longitudinal sectional view of a conventional rotor pump after being assembled;

(5) FIGS. 4A, 4B and 4C show an operation process of the conventional rotor pump;

(6) FIG. 5 is a top perspective view of a rotor pump according to an embodiment of the present application;

(7) FIG. 6 is a bottom perspective view of the rotor pump according to the embodiment of the present application;

(8) FIG. 7A is a top perspective view of a pump wheel shown in FIG. 5, and FIG. 7B is a bottom perspective view of the pump wheel;

(9) FIG. 8A is a top view of the pump wheel shown in FIG. 5; FIG. 8B is a sectional view taken along a section line A-A in FIG. 8A; and FIG. 8C is a sectional view taken along a section line B-B in FIG. 8A;

(10) FIG. 9 is a longitudinal sectional view of the rotor pump according to the embodiment of the present application after being assembled taken along a first direction;

(11) FIG. 10 is a longitudinal sectional view of the rotor pump according to the embodiment of the present application after being assembled taken along a second direction perpendicular to the first direction in FIG. 9;

(12) FIG. 11 is a sectional view taken along the section line C-C in FIG. 10;

(13) FIG. 12 is a sectional view taken along the section line D-D in FIG. 10;

(14) FIG. 13 is a top view of the pump wheel shown in FIG. 5, showing parameters of the diameter of the pump wheel;

(15) FIG. 14 is a top view of a sealing plate shown in FIG. 5, showing parameters of the diameter of the sealing plate and parameters of the eccentric distance;

(16) FIGS. 15A, 15B, 15C and 15D show an operation process of the rotor pump according to the embodiment of the present application;

(17) FIG. 16 shows a longitudinal sectional view of a rotor pump according to another embodiment of the present application; and

(18) FIGS. 17A and 17B show a top perspective view and a bottom perspective view of a pump wheel according to a further embodiment of the present application, respectively.

DETAILED DESCRIPTION

(19) The following descriptions to preferable embodiments are demonstrative, but are not limitations to the present invention and application or use thereof.

(20) Firstly, construction and operation process of a rotor pump according to an embodiment of the present application are described with reference to FIGS. 5 to 15D. Throughout the drawings, the same reference numbers refer to the same parts, and the repeated description of the same parts will be omitted for corresponding parts.

(21) FIG. 5 is a top perspective view of a rotor pump 10 according to an embodiment of the present application. FIG. 6 is a bottom perspective view of the rotor pump 10 according to the embodiment of the present application. FIG. 7A is a top perspective view of a pump wheel 20 shown in FIG. 5, and FIG. 7B is a bottom perspective view of the pump wheel 20. FIG. 8A is a top view of the pump wheel 10 shown in FIG. 5, and FIG. 8B is a sectional view taken along a section line A-A in FIG. 8A, and FIG. 8C is a sectional view taken along a section line B-B in FIG. 8A. FIG. 9 is a longitudinal sectional view of the rotor pump 10 according to the embodiment of the present application after being assembled taken along a first direction (passing through a protrusion 28 of the pump wheel 20).

(22) The rotor pump 10 according to the embodiment of the present application can be for example used for the rotary machinery illustrated in FIG. 1, such as a compressor. Referring to FIGS. 5 to 6, the rotor pump 10 can include a pump body 50A which can be rotationally driven.

(23) Also referring to FIGS. 9 to 10, a driving shaft 50 of the rotary machinery, such as a compressor, can form the pump body 50A of the rotor pump 10 by itself. In other words, the pump body 50A can be integrally formed with the driving shaft 50, or the pump body 50A can be formed by a part of the driving shaft 50. Alternatively, the pump body 50A can be arranged separately from the driving shaft 50 and can be rotationally driven by the driving shaft 50. For instance, the pump body 50A can be rotationally driven by the driving shaft 50 via one of belt, chain, and gear.

(24) Specifically, a substantially cylindrical accommodation cavity 52 is formed in the pump body 50A. The accommodation cavity 52 has a bottom wall 56 and is provided with a recess 58 on an inner circumference thereof. A discharge hole 54 can be formed in the bottom wall 56 of the accommodation cavity 52. In an example shown in the figures, the discharge hole 54 can be formed to have a substantially cylindrical shape; however, it can be understood by those skilled in the art that the discharge hole 54 can have any other shape, without affecting implementation of the rotor pump according to the present application. Additionally, in the example shown, the recess 58 is formed to run through a side wall of the pump body 50A in a radial direction, but the recess 58 also can be formed not to run through a side wall of the pump body 50A.

(25) The rotor pump 10 can further include a pump wheel 20 and a sealing plate 30.

(26) The pump wheel 20 includes a substantially cylindrical main body portion 22 which can swing in the accommodation cavity 52, a protrusion 28 which radially extends from the main body portion 22 and can be fitted into the recess 58, a substantially cylindrical first shaft portion 24 which axially extends from the main body portion 22, and a substantially cylindrical second shaft portion 26 which axially extends from the main body portion 22 in a direction opposite to the first shaft portion 24. The diameter of the first shaft portion 24 can be substantially equal to the diameter of the second shaft portion 26. Furthermore, the axial height of the first shaft portion 24 also can be set to be substantially equal to that of the second shaft portion 26. Hence, the pump wheel 20 has a substantially symmetric structure as a whole, which simplifies the production and the subsequent assembling of the pump wheel 20. Here, the diameter OD_2 of the main body portion 22 can be set to be greater than the diameter OD_1 of the first shaft portion 24 or the second shaft portion 26 (referring to FIGS. 10 to 14).

(27) A sealing plate 30 can be positioned relative to the pump body 50A and includes an eccentric hole 32 which is eccentric relative to a rotation axis of the pump body 50A. The eccentric hole 32 can be deviated in any direction relative to the rotation axis of the pump body 50A, with the eccentric distance of the eccentric hole being E. The sealing plate 30 can be positioned relative to the pump body 50A in any way, such that the pump body 50A can rotate and the sealing plate 30 can be in a fixed or static state relative to the pump body 50A. For example, the sealing plate 30 can be fixed on a fixed component of an apparatus employing the rotor pump 10. In the example shown, the sealing plate 30 can be fixed, by a retainer ring 60 or other fixing means, in a bearing housing 40 for supporting the driving shaft 50 or the pump body 50A. In order to prevent the sealing plate 30 from rotating in the bearing housing 40, at least one protrusion 34 can be provided on an outer circumference of the sealing plate 30, and correspondingly, at least one groove 44 can be provided on an inner circumference of the bearing housing 40. Alternatively, at least one groove can be provided on the outer circumference of the sealing plate 30, and at least one protrusion can be provided on the inner circumference of the bearing housing 40.

(28) The first shaft portion 24 of the pump wheel 20 may be rotatably fitted in the eccentric hole 32. Preferably, the diameter OD_1 of the first shaft portion 24 can be set to be substantially equal to the diameter ID_2 of the eccentric hole 32 (referring to FIGS. 10 to 14). The second shaft portion 26 of the pump wheel 20 is housed in the discharge hole 54 of the pump body 50A, and the protrusion 28 of the pump wheel 20 is fitted into the recess 58 of the pump body 50A. Hence, when the driving shaft 50 or the pump body 50A rotates, the pump wheel 20 rotates about the first shaft portion 24 as a rotation axis. Furthermore, since the rotation axis of the first shaft portion 24 is eccentric relative to the rotation axis of the pump body 50A, the main body portion 22 of the pump wheel 20 eccentrically rotates or swings in the accommodation cavity 52 of the pump body 50A, so as to change the volume of a space between the outer circumference of the main body portion 22 and the inner circumference of the accommodation cavity 52, thereby sucking and pumping fluid, which will be described below in detail with reference to FIGS. 15A to 15D.

(29) A suction channel 25 is formed on one side of the pump wheel 20, and a discharge channel 27 is formed on the other side of the pump wheel 20. The suction channel 25 and the discharge channel 27 each are in communication with a compression cavity formed between the outer circumference of the pump wheel 20 and the inner circumference of the accommodation cavity 52. In addition, the compression cavity between the outer circumference of the pump wheel 20 and the inner circumference of the accommodation cavity 52 may be sealed at its top surface and its bottom surface by the bottom wall 56 of the accommodation cavity 52 of the pump body 50A and the sealing plate 30, respectively.

(30) The suction channel 25 can extend to an end face of the first shaft portion 24. The discharge channel 27 can extend to an end face of the second shaft portion 26. More specifically, the suction channel 25 can axially extend from the end face of the first shaft portion 24 into the main body portion 22 and has an opening in a circumferential surface of the main body portion 22 so as to form a fluid channel from the suction side to the compression cavity. The discharge channel 27 can axially extend from the end face of the second shaft portion 26 into the main body portion 22 and has an opening in the circumferential surface of the main body portion 22 so as to form a fluid channel from the compression cavity to the discharge side. In the example shown in FIGS. 7A and 7B, the suction channel 25 opens on the outer circumferential surfaces of the first shaft portion 24 and the main body portion 22, and the discharge channel 27 opens on the outer circumferential surfaces of the second shaft portion 26 and the main body portion 22. However, it is understood by those skilled in the art that constructions of the suction channel 25 and the discharge channel 27 are not limited to this, but can be in any other form. For example, the suction channel 25 can be constructed to axially extend from the center of the end face of the first shaft portion 24 into the main body portion 22 and then radially extend outwards to the outer circumferential surface of the main body portion 22 from the interior of the main body portion 22. In a similar way, the discharge channel 27 can be constructed to axially extend from the center of the end face of the second shaft portion 26 into the main body portion 22 and then radially extend outwards to the outer circumferential surface of the main body portion 22 from the interior of the main body portion 22.

(31) The suction channel 25 and the discharge channel 27 can be provided at two opposite sides of the protrusion 28 and close to the protrusion 28 so as to achieve more efficient suction and discharge of fluid. Further, the suction channel 25 can be arranged on an upstream side of the protrusion 28 in a direction in which the pump wheel 20 is driven, and the suction channel 27 can be arranged on a downstream side of the protrusion 28 in the direction in which the pump wheel 20 is driven.

(32) Furthermore, as shown in FIG. 9, when the rotor pump 10 is in an assembled state, one end face of the main body portion 22 of the pump wheel 20 can abut against the bottom wall 56 of the accommodation cavity 52 of the pump body 50A, and the other end face of the main body portion 22 of the pump wheel 20 can abut against the sealing plate 30. The sealing plate 30 can abut against an end face of the pump body 50A. In other words, the axial height of the main body portion 22 of the pump wheel 20 can be set to be substantially equal to the axial height of the accommodation cavity 52 of the pump body 50A.

(33) With the pump wheel 20 having the above construction, since the first shaft portion 24 and the second shaft portion 26 are in a substantially symmetric state and the suction channel 25 and the discharge channel 27 are also in a substantially symmetric state, either of the first shaft portion 24 and the second shaft portion 26 can be fitted into the eccentric hole 32 of the sealing plate 30 when the rotor pump 10 is assembled, without affecting normal operation of the rotor pump 10.

(34) FIG. 10 is a longitudinal sectional view of the assembled rotor pump 10 according to the embodiment of the present application taken along a second direction perpendicular to the first direction in FIG. 9. FIG. 11 is a sectional view taken along the section line C-C in FIG. 10. FIG. 12 is a sectional view taken along the section line D-D in FIG. 10. FIG. 13 is a top view of the pump wheel shown in FIG. 5. FIG. 14 is a top view of a sealing plate shown in FIG. 5.

(35) FIGS. 10 to 14 show parameters of the dimension of various components of the rotor pump 10, for example, the inner diameter ID_3 of the accommodation cavity 52 of the pump body 50A, the inner diameter ID_1 of the discharge hole 54 of the pump body 50A, the inner diameter ID_2 of the eccentric hole 32 of the sealing plate 30, the eccentric distance E of the eccentric hole 32 of the sealing plate 30, the outer diameter OD_2 of the main body portion 22 of the pump wheel 20, the outer diameter OD_1 of the first shaft portion 24 or the second shaft portion 26 of the pump wheel 20. In order to construct the rotor pump 10 to be operated at a higher or highest efficiency, these parameters can be set to satisfy one or more of following equations:
OD_1=ID_2(equation 1)
OD_2>OD_1(equation 2)
ID_1>OD_1(equation 3)
ID_3>OD_2(equation 4)
OD_2ID_1+2*E(equation 5)
ID_3=OD_2+2*E(equation 6)

(36) Operation process of the rotor pump 10 according to the embodiment of the present application will be described with reference to FIGS. 15A, 15B, 15C and 15D below.

(37) In FIGS. 15A to 15D, C1 indicates a central axis of the eccentric hole 32; O1 indicates a central axis of the pump wheel 20; F indicates a contact point between the main body portion 22 of the pump wheel 20 and an inner wall of the accommodation cavity 52 of the pump body 50A; S indicates a suction cavity in communication with the suction channel 25; D indicates a discharge cavity in communication with the discharge channel 27. In the present application, the suction cavity S and the discharge cavity D are referred to as compression cavity collectively.

(38) As shown in FIGS. 15A to 15D, when the pump wheel 20 is driven by the pump body 50A to rotate, the central axis O1 of the pump wheel 20 itself may rotate about the central axis C1 of the eccentric hole 32 to change the volumes of the suction cavity S and the discharge cavity D. When the pump wheel 20 is in the position shown in FIG. 15A, due to the present of the protrusion 28 and the recess 58, the main body portion 22 of the pump wheel 20 and the inner wall of the accommodation cavity 52 of the pump body 50A contact at the points F (in this case, there are two points F). At this moment, it can be considered that the suction cavity S has the minimum volume and the discharge cavity D has the maximum volume. When the pump wheel 20 is at a position shown in FIG. 15B, the main body portion 22 of the pump wheel 20 and the inner wall of the accommodation cavity 52 of the pump body 50A contact at the point F (in this case, there is one point F). Thus, the volume of the suction cavity S increases gradually to suck fluid therein, and the volume of the discharge cavity D decreases gradually to discharge the fluid. Next, when the pump wheel 20 is in the position shown in FIGS. 15C and 15D, the volume of the suction cavity S continues to increase gradually, and the volume of the discharge cavity D continues to decreases gradually. Then, when the pump wheel 20 comes back to the position shown in FIG. 15A from the position shown in FIG. 15D, the suction cavity S instantaneously becomes the discharge cavity D. In this way, the fluid sucked in a cycle can be discharged in a next cycle.

(39) FIG. 16 shows a longitudinal sectional view of a rotor pump according to another embodiment of the present application. In such embodiment, an elastic element, such as a biasing spring 70, is provided between the sealing plate 30 and the retainer ring 60. Other constructions are the same as the above embodiments. Hence, even if the driving shaft 50 or the pump body 50A can be axially moved during the operation of the compressor, it can be ensured that the sealing plate 30 can always abut against the end face of the pump body 50A, improving the stability of the rotor pump.

(40) FIGS. 17A and 17B show a top perspective view and a bottom perspective view of a pump wheel 20A according to a further embodiment of the present application, respectively. In the pump wheel 20A shown in FIGS. 17A and 17B, the second shaft portion 26 in the pump wheel 20 in the above embodiments is omitted. With such construction, the normal operation of the rotor pump can be achieved. Additionally, since the pump wheel 20A only includes one shaft portion 24, it is not prone to making a mistake during assembling.

(41) Furthermore, the rotor pump according to above embodiments can be described to be applicable in the scroll compressor shown in FIG. 1, however, it is understood by those skilled in the art that the rotor pump according to the present application also can be applied to a compressor in which lubricating oil is supplied through an oil port in a driving shaft and any other rotary machinery having a driving shaft.

(42) Although various embodiments according to the present application have been described here, it is understood that the present application is not limited to the specific embodiments described in detail and illustrated herein. Other variations and modifications can be achieved by those skilled in the art without departing from the essence and the scope of the present application. All of the variations and the modifications fall into the scope of the present application. Moreover, all of the members described herein can be displaced by other technical equivalents.