Filling machine and method for filling a pasty mass

Abstract

The invention relates to a filling machine and a method for filling a pasty mass, in particular for the production of sausages, with a vane cell pump for conveying the paste mass, a vacuum pump for generating negative pressure in the vane cell pump, where the housing of the vane cell pump comprises an evacuation opening via which the vacuum pump can evacuate the vane cells. The evacuation opening is formed in the cover of the vane cell pump.

Claims

1. A filling machine for filling a pasty mass for the production of sausages, comprising: a vane cell pump for conveying said pasty mass, a vacuum pump for generating negative pressure in the vane cells of said vane cell pump, where a housing of said vane cell pump comprises an evacuation opening via which said vacuum pump evacuates said vane cells, and where said evacuation opening is formed in a cover of said vane cell pump.

2. The filling machine according to claim 1, wherein said evacuation opening is via a vacuum line in communication with said vacuum pump.

3. The filling machine according to claim 2, wherein said vacuum line comprises a channel section in said cover and a recess formed in said cover and/or in a pivot housing on which said the cover is mounted, where an inspection opening is arranged in an upper region of said recess through which said evacuation opening and/or said channel section being in communication with said evacuation opening is inspectable.

4. The filling machine according to claim 3, wherein a vacuum channel is sealed in a region between said cover and said pivot housing.

5. The filling machine according to claim 3, wherein said vacuum line comprises a channel which is with one end in communication with a collection container for a pasty mass that is dragged along and with its other end opens into a lower region of said recess.

6. The filling machine according to claim 5, wherein said channel and/or said collection container is inspectable through said inspection opening while said cover is closed.

7. The filling machine according to claim 4, wherein said inspection opening is closeable with a closure element, said closure element an axially movable piston and/or said closure element comprising an inspection glass.

8. The filling machine according to claim 7, wherein said axially movable piston is axially movable in said recess and in a lower position separates said channel from said channel section.

9. The filling machine according to claim 8, wherein said axially movable piston is removable from said recess.

10. The filling machine according to claim 8, wherein said axially movable piston is movable so far upwardly that said channel and said channel section are vented.

11. The filling machine according to claim 7, wherein a sensor is integrated into said closure element and/or into said cover of said vane cell pump for measuring the temperature and/or pressure, or said sensor is an optical sensor which optically detects said channel and/or said collection container and/or said channel section and/or said evacuation opening and illustrates this on a display.

12. The filling machine according to claim 11, wherein said sensor is a pressure sensor which comprises a display element which is movable in dependence of the pressure in said vane chambers.

13. The filling machine according to claim 12, wherein said display element includes a slide adjustable in height, and wherein said display element is disposed in an upper region of a channel in said closure element and is by a spring held in a predetermined vertical position, where said display element can with decreasing pressure in said vane cell chambers move downwardly against the spring force.

14. The filling machine according to claim 1, wherein a driven closure cylinder separates a vacuum connection between said vacuum pump and said vane cell pump.

15. The filling machine according to claim 1, wherein a groove-shaped depression in a vacuum region is formed in a flat surface of said cover facing the vane cell pump interior and said evacuation opening is disposed outside said depression in said vacuum region.

16. A method for filling a pasty mass with a filling machine, comprising: conveying said pasty mass with a vane cell pump, generating a negative pressure in vane cells of said vane cell pump with a vacuum pump, and evacuating said vane cells via an evacuation opening in a cover of a housing of said vane cell pump.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) The present invention shall be explained below in more detail with reference to the following figures.

(2) FIG. 1 very schematically shows a side view of a filling machine according to one embodiment of the present invention.

(3) FIG. 2 schematically shows a vane cell pump in a perspective view.

(4) FIG. 3 very schematically shows a sectional view through a part of a filling machine according to one embodiment of the present invention.

(5) FIG. 4 shows a longitudinal sectional view through a part of a filling machine according to a further embodiment of the present invention in the evacuation position.

(6) FIG. 5 shows the embodiment shown in FIG. 4 with the closure cylinder being closed.

(7) FIG. 6 shows the embodiment shown in FIGS. 4 and 5 with the closure being open in the ventilation position.

(8) FIG. 7 shows the embodiments shown in FIGS. 4 to 6 with the closure element being removed.

(9) FIG. 8 shows a cross section through a vane cell pump according to the present invention.

(10) FIG. 9 shows a sectional view along the line I-I in FIG. 8.

(11) FIG. 10 shows the course of the channel between the collection container and the inspection opening.

(12) FIG. 11 shows a partial cross-sectional view through a vane cell pump according to prior art.

(13) FIG. 12 very schematically shows an embodiment of the present invention.

(14) FIG. 13 is a flow chart of an example method for filling a pasty mass according to the present invention.

DETAILED DESCRIPTION

(15) FIGS. 1-12 show the relative positioning of various components of the filling machine. If shown directly contacting each other, or directly coupled, then such components may be referred to as directly contacting or directly coupled, respectively, at least in one example. Similarly, components shown contiguous or adjacent to one another may be contiguous or adjacent to each other, respectively, at least in one example. As an example, components lying in face-sharing contact with each other may be referred to as in face-sharing contact or physically contacting one another. As another example, elements positioned apart from each other with only a space there-between and no other components may be referred to as such, in at least one example.

(16) As yet another example, elements shown above/below one another, at opposite sides to one another, or to the left/right of one another may be referred to as such, relative to one another. Further, as shown in the figures, a topmost element or point of element may be referred to as a top of the component and a bottommost element or point of the element may be referred to as a bottom of the component, in at least one example. As used herein, top/bottom, upper/lower, above/below, may be relative to a vertical axis of the figures and used to describe positioning of elements of the figures relative to one another. As such, elements shown above other elements are positioned vertically above the other elements, in one example. As yet another example, shapes of the elements depicted within the figures may be referred to as having those shapes (e.g., such as being circular, straight, planar, curved, rounded, chamfered, angled, or the like). Further, elements shown intersecting one another may be referred to as intersecting elements or intersecting one another, in at least one example. Further still, an element shown within another element or shown outside of another element may be referred as such, in one example.

(17) FIG. 1 very schematically shows a side view of a filling machine according to the present invention. Filling machine 1 comprises a hopper 18 for receiving a pasty mass. This hopper 18, as is apparent also from FIG. 2, is arranged on a pivot housing 10 such that the pivot housing including a cover 9 of a vane cell pump 2 can be pivoted for opening vane cell pump 2. Vane cell pump 2 is disposed below the hopper. Filling machine 1 further comprises a stuffing tube 19. The pasty mass is pushed through vane cell pump 2 into stuffing tube 19 and then extruded in a known manner, for example, into sausage casings. The filling machine further comprises a controller 22 and a display 21. In this embodiment, the filling machine further comprises a lifting device with a sausage meat carriage 20 with which the pasty mass can be raised and dumped into hopper 18. The filling machine comprises a machine housing 11 in which vane cell pump 2 is arranged.

(18) FIG. 2 shows the structure of vane cell pump 2 in greater detail. The vane cell pump comprises a lateral housing wall 24 and a base plate 25 and can with cover 9 be closed to the top. In the position illustrated in FIG. 2, the vane cell pump is open, for example, for cleaning purposes, so that the interior of the conveying mechanism can be seen.

(19) For closing, the cover, being pivotable about an axis of rotation attached to the machine housing, can by use of lever 26 be pivoted downwardly to the operating position. Provided in interior 27 is an eccentrically disposed rotor 28 that can be made to rotate. Located in rotor 28 are radially slidable vanes 23 which with housing wall 24 of the vane cell pump, the base and cover 9, and the outer surface of rotor 28 form vane cells and cooperate in a sealing manner. The vane cell pump further comprises a sausage meat inlet 29 and a sausage meat outlet 31. Sausage meat inlet 29 is in the direction of rotation A followed by a pressure region 30 in which vane cells 7 become smaller in volume. This pressure region opens into sausage meat outlet 31 which leads to a discharge pipe, not shown. Sausage meat outlet 31 is in the direction of rotation A followed by a sealing region 32 in which the outer surface of rotor 28 directly contacts the inner wall of the pump housing.

(20) The sealing region is followed by the vacuum or suction region 33 which reaches all the way to sausage meat inlet 29. A negative pressure in vane cell chambers 7 is in this vacuum or suction region generated which facilitates filling in the pasty mass and serves withdrawing as much air as possible from the pasty mass. For evacuating vane cells 7 in this vacuum region 33 (see also FIG. 11), an evacuation opening 8 is provided via which vane cells 7 can with the aid of a vacuum pump 3, as for example shown in FIG. 3, be evacuated, this means e.g. the pressure in the vane cells is reduced.

(21) In the embodiment shown in FIG. 2, evacuation opening 8 is arranged in the cover of vane cell pump 2. A respective bore hole can for this purpose be provided in cover 9. The cross-sectional area of the evacuation opening is typically in a range from 1 cm.sup.2-30 cm.sup.2. The evacuation opening opens into the vane cell chamber. The vane cells move past beneath the evacuation opening.

(22) A groove-shaped depression 80 can be provided in the downwardly facing surface of cover 9.

(23) When the cover is closed, depression 80 extends above the vane cells in the vacuum region such that a gap is formed between the upper sides of the vanes and the downwardly facing flat surface of cover 9. Pressure equalization can thereby be performed between the covered adjacent vane cells. It is essential that evacuation opening 8 is in such an embodiment located outside the groove-shaped depression in the downwardly facing flat surface of cover 9 in the suction or vacuum region, respectively.

(24) Whenever a pump vane passes by beneath the evacuation opening, the pasty mass, should there have nevertheless been some deposit at the pump cover, is entrained by the pump vanes and the bore hole is thereby kept clear. Keeping the evacuation opening clear at the pump cover is possible for the reason that the gap between the pump vane and the pump cover is considerably smaller than the radial gap between the pump wall and the pump vane. Clogging of the evacuation opening by pasty mass that is dragged along is hereby prevented. Moreover, the amount of mass that is dragged through a vacuum line from the evacuation opening in the direction toward the vacuum pump can be significantly reduced, so that the cleaning effort necessary can be significantly reduced. Adequate evacuation of the vane cells can thereby be permanently ensured, so that adequate and accurate evacuation of the pasty mass can be ensured at high portioning accuracy. Any additional components such as wiper plates etc. are not necessary. Negative pressure can according to the invention be generated in the vane cells regardless of fouling and deposits on the side walls of the vane cell pump. Mass adhering to the cover can be easily wiped from the pump vane so that the bore hole is cleared. Since the opening is located at the top, no fouling can due to gravity drop into the opening. In addition, the evacuation opening according to the invention also enables a separate access way from the top, for example, from the top through the cover of the vane cell pump or through a pivot housing and the cover, without the vane cell pump needing to be opened. The evacuation opening also allows for lateral access.

(25) In the embodiment shown in FIG. 12, the vane cell pump is shown only very schematically with the cover being closed. A channel 6 is in communication with evacuation opening 8not shownand opens into a collection container 4 for pasty mass that is dragged along. Dragged along pasty mass, dirt, and water can be collected in collection container 4. Also when cleaning the vane cell pump, parts of the conveyed mass enter into this collection container. Vacuum pump 3 and an optionally provided air filter 34, which is connected via a line 35 to collection container 4, can be effectively protected.

(26) The filling level in collection container 4 may not rise too high such that openings 36a and 36b to channel 6 or to line 35 to the air filter are clogged, as no vacuum can be otherwise be generated in vane cells 7. Moreover, channel 6 may also not severely foul or clog, so as to ensure that sufficient vacuum is generated. Inspection of the fouling of channel 6 and collection container 4 was previously possible only when the vacuum was switched off by opening a flap that seals off the collection container from the exterior.

(27) An inspection opening 5 is now according to one embodiment of the present invention provided which is via a channel 6 in communication with collection container 4 for inspecting the channel and/or the collection container and/or evacuation opening 8 and/or the channel section adjoining the evacuation opening. As is demonstrated by the eye in FIG. 12, the interior of channel 6 can be inspected through inspection opening 5, where the visibility is given through the channel all the way to collection container 4. It can therefore be recognized in a simple manner whether any fouling in channel 6 is given, and whether channel 6 is clogged, or whether collection container 4 is too full.

(28) In order to ensure visibility, the channel should branch off substantially straight from side wall 24 of vane cell pump 2, in particular at less than an angle of 0 to 45, in particular 0-15, to the vertical longitudinal axis of the filling machine.

(29) Substantially straight is in this application to mean that the channel is either straight or the curvature or deviation from a straight course of the channel is so small that inlet 36a of the collection container can at least partially be recognized from inspection opening 5, i.e. that there is at least one straight optical path connecting the inspection opening with inlet 36a to the collection container, as is evident in particular from FIG. 10. In order to also be able to look from the inspection opening to the evacuation opening, there must here as well be at least one straight optical path connecting the inspection opening 5 with the evacuation opening. The operator can therefore easily see through channel 6 up to the collection container and also up to the evacuation opening.

(30) It is particularly advantageous to have channel 6 be formed at least in sections from transparent material, e.g. as a transparent hose and/or the collecting container is formed at least in sections from transparent material such that light can shine from the outside through the material. At least one illumination device 37, e.g. in the form of an LED lamp can for this purpose illuminate channel 6 and/or collection container 4 from the outside. If channel 6 and/or collection container 4 are illuminated from the outside, then any fouling can be particularly well detected and recognized. If, for example, channel 6 is clogged, then a dark spot appears. A camera 38 can additionally be disposed (for example in a recess or behind a pane outside of the collection container in a position above the maximum filling level in collection container 4) to capture the interior of collection container 4 and display it, for example, on a display, e.g. display 21. This enables an additional monitoring option. The illumination device is for example an LED light.

(31) The following embodiments essentially correspond to the embodiment shown in FIG. 12, except that an additional pivot housing 10 is shown, where the inspection opening here as well is located outside the vane cell pump and is facing outwardly, in one example, upwardly.

(32) FIG. 3 shows a corresponding partial longitudinal sectional view of a filling machine according to one embodiment which substantially corresponds to the embodiment shown in FIG. 2. 27 schematically indicates the chamber or the interior of the vane cell pump which is there closed by cover 9. Pivot housing 10 is arranged about the cover. Upwardly facing inspection opening 5 is there provided in pivot housing 10. Inspection opening 5 is there provided in the upper region of a recess 13 formed in pivot housing 10. Recess 13 could also extend into cover 9. Channel 6 there extends from the water separator through housing wall 24 of the vane cell pump, through cover 9, and opens into lower region 13b of recess 13. Recess 13 can be formed, for example, as a hollow cylinder, but is not restricted to this shape. It would also be possible for embodiments without the pivot housing to form recess 13 in cover 9 and have the inspection opening be located in the upper region of recess 13 in the cover. This applies to all embodiments described.

(33) Evacuation opening 8 is there not provided in side wall 24, but in cover 9. A further channel section 14 extends from evacuation opening 8 to recess 13 and also opens into the latter's lower region. According to the present invention, evacuation opening 8 is now located in pump cover 9, i.e. as already explained in connection with FIG. 2, suction is effected upwardly out from the vane cell pump through pump cover 9, and the vane cells are vented toward the top. Channel 6 is therefore via recess 13 and section 14 via evacuation opening 8 in communication with the vane cell pump, i.e. to vane cell 7 running by. As can be seen by the arrow in FIG. 3 indicating the viewing direction, the interior of channel 6 and also collection container 4 can be inspected via inspection opening 5. The operator can therefore inspect the degree of fouling in a simple manner from above, i.e. from a position above cover 9 and above pivot housing 10, without cover 9 and pivot housing 10 needing to be flipped open. Cleaning channel 6 is also possiblefor example with a brush and/or liquid detergent, without having to open cover 9 and pivot housing 10, so that it is also not necessary to empty the hopper for this. Evacuation opening 8 and channel section 14 are advantageously arranged such that this region can as well be inspected through inspection opening 5 without the need for opening the vane cell pump. It would also be possible that channel 6 and/or channel section 14 do not open into the lower region, i.e. the base, but laterally into the recess at an angle such that a view is possible from the inspection opening into channel 6 up to the collection container and/or into channel section 14 up to the evacuation opening.

(34) Inspection opening 5 is advantageously formed to be closeable. The inspection opening can be closed by way of a closure element 12, as is apparent in particular from FIG. 4, which describes a further embodiment of the present invention that corresponds substantially to the embodiment shown in FIG. 3 The closure element is there embodied as an axially movable piston 12. The axially movable closure piston is configured as a vacuum closure and there closes inspection opening 5. The axially movable piston 12 can be moved, for example, up and down manually in the recess, in particular by a thread.

(35) When piston 12 shown in FIG. 4 is moved still further downwardly to its lowermost position, it can close either channel 6 and/or further channel section 14, both of which open into recess 13, i.e., separate channel 6 from further channel section 14. In addition, a closure cylinder 16 is there provided which separates channel 6 from evacuation opening 8 such that there is no longer any vacuum connection between the vacuum pump and the conveying mechanism, or no longer any connection between channel 6 and possibly open inspection opening 5. Closure cylinder 16 is there located in the lower region of cover 9. A respective closure, however, can also be effected from the top or from the side. Actuation of the closure cylinder can be effected electrically, pneumatically or hydraulically. It is only essential that the closure cylinder closes the vacuum line, presently channel 6.

(36) At least one sensor 17 can be provided in the closure element, presently closure piston 12, for measuring the pressure or the temperature or the air content or the density of the pasty mass. Such a sensor, or such sensors 17b, can additionally or alternatively also be disposed in pump cover 9 or in the side wall of the vane cell pump in the vacuum or suction region of the vane cell pump. The respective sensor signals can be supplied to controller 22 of the filling machine and evaluated and used there for automated process control and optimization.

(37) A respective pressure sensor 17a, which can be easy to disassemble and clean, can effectively monitor the operation of the evacuation system between vacuum pump 3 and the closure piston. Sensor 17b is able to monitor the actual pressure conditions in the vacuum region of the vane cell pump. When both sensors 17a, 17b are used, providing detailed information about potential errors (e.g. closure of vacuum channels) in the evacuation system is possible.

(38) If, for example, the pressure measured by sensor 17a differs from a setpoint value, then this is also an indication that fouling has occurred and cleaning is necessary.

(39) FIG. 5 shows the embodiment shown in FIG. 4 with the closure cylinder being closed. Closure cylinder 16 is there located in its upper position so that the vacuum connection between the collection container and the inspection opening or the vane cell pump, respectively, is closed.

(40) FIG. 6 shows the embodiments shown in FIGS. 4 and 5, where closure piston 12 was there moved upwardly and is located in a ventilation position. The closure cylinder there opens the path from channel 6 in the direction of inspection opening 5.

(41) FIG. 7 corresponds to the embodiment shown in FIGS. 4 to 6, where closure piston 12 has there been removed for inspection and cleaning. As is clear from FIG. 7, clear visibility from above from inspection opening 5 through channel 6 to collection container 4 and evacuation opening 8 is there given as well. This means that there is an optical path connecting inspection opening 5 with inlet 36a to collection container 4 or with evacuation opening 8. The operator can therefore easily recognize whether channel 6 is fouled or clogged and whether collection container 4 is too full. The operator can also recognize whether evacuation opening 8 must be cleaned. Cleaning can be done through the open inspection opening.

(42) FIG. 8 shows a cross-sectional view through an embodiment according to the present invention. FIG. 9 corresponds to a sectional view taken along line II in FIG. 8 This embodiment corresponds substantially to the previous embodiments, where a slide 40 adjustable in height is provided in closure element 12 as a pressure sensor. Slide 40 is used for visual monitoring of pressure conditions.

(43) This slide changes its vertical position in dependence on the pressure in the vacuum region, i.e. in the suction region of the conveying mechanism and in channel 6.

(44) Slide 40 is by a preloaded spring held in a specific position (in which the vacuum region is not closed, i.e. channel 41 is in communication with the exterior atmosphere). Sensor 17a is via a line 41 connected to the vacuum system. With negative pressure, slide 40 is drawn into the closure element and is flush with the latter's surface, i.e. closes the vacuum region. When the vacuum being set is reached, then channel 41 is closed. When the pressure increases, the slide is pushed upwardly, similar to the pressure gauge in a pressure cooker, and protrudes upwardly from closure element 12. When the pressure drops, then the slide, possibly marked in e.g. red, exits from the closure element.

(45) The preceding embodiments in connection with FIGS. 5 through 12 have been described with an axially adjustable piston as a closure element. However, it is also possible to close the inspection opening only with an inspection glass. This allows inspecting the channel and/or the collection container during the process or even channel section 14 which leads to evacuation opening 8.

(46) In the method according to the invention, the pasty mass is by vane cell pump 2 pushed out from hopper 1 into stuffing tube 19. A vacuum can there already be generated in the hopper Negative pressure in the vane cells 7 is in the vane cell pump generated in the vacuum region, i.e. between a sealed region (see FIG. 11 and FIG. 12) and inlet 29. For this purpose, vacuum pump 3 sucks in air via a vacuum line such as 14, 13, 6, 4, 34, 35, through evacuation opening 8 which is located in cover 9. The pressure in the vane cells is ideally to be located within a range from 0.-0.100 mbar. The pressure can there be detected, for example, by sensors 17a, 17b. Excessive pressure can be an indication that cleaning is necessary. The operator can alternatively or additionally via inspection opening 5, as previously explained, recognize in a simple manner whether cleaning is necessary, and in particular sufficiently in advance, such that no uncontrolled pressure increase arises. Cleaning channel 6 or channel section 14 or the evacuation opening, respectively, can take place through opened inspection opening 5 without there being a need to open cover 5 of the filling machine, i.e. without there being a need to empty the hopper.

(47) FIG. 13 is a flow chart of an example method 1300 according to the present invention for filling a pasty mass with a filling machine. Method 1300 includes, at step 1302, conveying a pasty mass with a vane cell pump. Then, at step 1304 a negative pressure in vane cells of said vane cell pump is generated with a vacuum pump. At step 1306, said vane cells are evacuated via an evacuation opening in a cover of a housing of said vane cell pump.