A METHOD FOR SUPPLYING OXYGEN-ENRICHED GAS TO AN OXYGEN-CONSUMING PROCESS
20230069515 · 2023-03-02
Assignee
Inventors
- Bengt Peter Gustav Blennow (Humlebæk, DK)
- Rainer KÜNGAS (Peetri, Harjumaa, EE)
- Jeppe RASS-HANSEN (København V, DK)
- Tobias Holt Nørby (Glostrup, DK)
- Thomas Heiredal-Clausen (Birkerød, DK)
- Poul Georg MOSES (Birkerød, DK)
- John Bøgild HANSEN (Sletten, Humlebæk, DK)
Cpc classification
Y02P40/18
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P40/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E20/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C04B7/43
CHEMISTRY; METALLURGY
C25B15/087
CHEMISTRY; METALLURGY
C25B15/081
CHEMISTRY; METALLURGY
Y02P40/121
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C25B15/08
CHEMISTRY; METALLURGY
Abstract
In a method for supplying oxygen-enriched gas to an oxygen consuming process, in which the oxygen-enriched gas with a low nitrogen content is generated by supplying an anode-side feed gas comprising CO.sub.2 to the anode side of a solid oxide electrolysis cell, oxygen is generated on the anode side of the solid oxide electrolysis cell. This way, an anode-side product gas is formed, in which the oxygen-enriched gas comprises at least a part. The oxygen-enriched gas has a low nitrogen content, and the temperature of the oxygen-enriched gas exiting the solid oxide electrolysis cell is between 600 and 1000° C. The method has multiple advantages, first of all as regards energy saving.
Claims
1. A method for supplying oxygen-enriched gas to an oxygen-consuming process that is an oxy-calcining process, in which at least one operating solid oxide electrolysis cell is provided having a cathode side and an anode side, and a) a cathode-side feed gas stream comprising steam or CO.sub.2 or a mixture thereof is supplied to the cathode side of the at least one solid oxide electrolysis cell, b) at least part of the cathode-side feed gas stream is electrochemically reduced in the solid oxide electrolysis cell, thereby forming a cathode-side product gas stream that is enriched in hydrogen, carbon monoxide or a mixture thereof, c) at least part of the cathode-side product gas stream is supplied to a hydrogen- and/or carbon monoxide-consuming process, d) an anode-side feed gas stream comprising CO.sub.2 is supplied to the anode side of the solid oxide electrolysis cell, and e) oxygen is electrochemically generated on the anode side of the solid oxide electrolysis cell, thereby forming an anode-side product gas stream enriched in oxygen, wherein an oxygen-enriched gas comprising at least part of the anode-side product gas stream enriched in oxygen is fed to the oxygen-consuming process, the oxygen-enriched gas has a low nitrogen content, the content of nitrogen being below 10 vol %, and the oxygen-enriched gas exiting the solid oxide electrolysis cell has a temperature in the range of between 600° C., and 1000° C.
2. The method according to claim 1, wherein the temperature of the oxygen-enriched gas exiting the at least one solid oxide electrolysis cell is between 600° C., and 900° C.
3. The method according to claim 1, wherein the hydrogen or carbon monoxide or the mixture of hydrogen and carbon monoxide is electrochemically generated on the cathode-side of the at least one solid oxide electrolysis cell and the oxygen electrochemically generated on the anode-side of the at least one solid oxide electrolysis cell are generated at a molar ratio of (H2+CO):O2 of 2:1.
4-6. (canceled)
7. The method according to claim 1, wherein the anode-side product gas enriched in oxygen has an oxygen content of 0<O.sub.2≤100%.
8. The method according to claim 1, wherein at least part of the anode-side product gas is recycled and used as at least part of the anode-side feed gas.
9. The method according to claim 1, wherein the at least part of the cathode-side product gas is recycled and used as at least part of the cathode-side feed stream.
10. The method according to claim 1, wherein a flue gas stream is obtained from the oxy-calcining process comprising carbon dioxide and is recycled and used as at least part of the cathode-side feed stream and/or the anode-side feed gas that is fed to the solid oxide electrolysis cell.
11. The method according to claim 1, wherein the hydrogen- and/or carbon monoxide-consuming process includes methanol production processes, ammonia production processes, hydrotreating processes, methanation processes, hydrogenation processes, carbonylation processes, hydroformulation(oxo synthesis) processes, or oxidative carbonylation processes.
12. The method according to claim 1, wherein the cathode-side feed stream comprises CO.sub.2 and at least part of the CO.sub.2 in the cathode-side feed gas stream and/or in the anode-side feed gas stream originates from one or more of the following: metallurgy processes, cement production, carbon capture processes, direct air capture processes and carbon-based fuel combustion processes, including combustion of non-fossil fuels, or other processes where CO.sub.2 is generated in one or more streams.
13. The method according to claim 1, wherein the nitrogen content in the oxygen-enriched stream is less than 1%.
14. The method according to claim 1, wherein the nitrogen content in the oxygen-enriched stream is less than 0.1%.
15. The method according to claim 1, wherein the solid oxide electrolysis cell is operating at thermoneutral voltage or within ±0.2 V/cell from the thermoneutral voltage.
16. A plant comprising: a solid oxide electrolysis cell having an anode side and a cathode side; an oxygen-consuming unit that is an oxy-calcining unit; and a hydrogen- and/or carbon monoxide-consuming unit, wherein the anode side of the cell is in fluid connection with the oxygen-consuming unit and the cathode side of the cell is in fluid connection with the hydrogen- and/or carbon monoxide-consuming unit, and wherein the plant is configured to operate the method according to claim 1.
17. The plant according to claim 16, wherein the oxygen-consuming unit and the hydrogen- and/or carbon monoxide-consuming unit is one and the same oxy-calcining unit.
18. The plant according to claim 16, wherein the plant comprises control means configured to control the flow from the anode side of the solid oxide electrolysis cell to the oxygen-consuming unit.
19. The plant according to claim 16, wherein the plant comprises control means configured to control the flow from the cathode side of the solid oxide electrolysis cell to the hydrogen- and/or carbon monoxide-consuming unit.
Description
EXAMPLE 1 (COMPARATIVE EXAMPLE)
[0057] In
[0058] An oxy-calciner with a capacity to calcine 300 tonnes calcium carbonate per hour requires approximately 13 tonnes methane or natural gas per hour as fuel and approximately 60 tonnes oxygen-enriched gas per hour as oxidant, assuming the oxygen content in the oxygen-enriched stream (102,104) is approximately 95%. The main impurity in the oxygen-enriched stream (102,104) originating from an air separation unit (11) is nitrogen. The higher the required oxygen content in the oxygen-enriched stream (102), the lower is the efficiency of the air separation unit (11). Output streams from a 300 tonnes/h oxy-calciner are, for example, a stream comprising calcium oxide (109) with a flow rate of 165 tonnes/hr, a stream comprising H.sub.2O (111) with a flow rate of 30 tonnes/hr, and a stream comprising carbon dioxide (112) with a flow rate of approximately 170 tonnes/hr. The composition of the stream comprising carbon dioxide (112) is for example 97% CO.sub.2, 1% O.sub.2, 1.5% N.sub.2 and 0.01% H.sub.2O. Although the pre-heaters (12,13) and separator units (14,15) are shown in
EXAMPLE 2
[0059] In
[0060] Simultaneously, a first anode-side feed gas comprising carbon dioxide (204) is pre-heated using an anode-side preheater (19) and the pre-heated first anode-side feed gas (205) is fed to the anode (oxy) side (17A) of the solid oxide electrolysis cell. External voltage is applied to the solid oxide electrolysis cell (17), thereby providing a driving force for the electrochemical reduction of at least part of the carbon dioxide and/or steam in the first cathode-side feed stream (202) into carbon monoxide and/or hydrogen, thereby forming a first cathode-side product gas (203) that is enriched in hydrogen, carbon monoxide or a mixture thereof. Part of (not shown) or all of the first cathode-side product gas (203) is supplied to a hydrogen- and/or carbon monoxide-consuming process (18), such as a methanol production process, ammonia production process, a hydrotreating process, a methanation process, a hydrogenation process, a carbonylation process, a hydroformulation (oxo synthesis) process, or an oxidative carbonylation process. The externally applied voltage drives an electrochemical oxidation reaction on the anode side (17A) of the solid oxide electrolysis cell, whereby oxygen ions (O.sup.2−) are converted into molecular oxygen (O.sub.2). The electrochemically generated O.sub.2 is mixed with the pre-heated first anode-side feed gas comprising carbon dioxide (205), thereby forming a first anode-side product gas, the oxygen-enriched gas (206), with a low nitrogen content. The operating temperature of the solid oxide electrolysis cell (17) is generally between 600° C., and 1000° C., and preferably between 600° C., and 900° C. 700° C., and 850° C. Due to the high operating temperature of the solid oxide electrolysis cell, the oxygen-enriched stream (206) does not need to be heated further before being fed into the oxy-calciner (10) but may be passed through heat exchangers (not shown). It is further understood that other aforementioned streams may be passed through heat exchangers for better thermal integration.
[0061] Simultaneously, a stream of fuel (105) is being fed to the oxy-calciner (10) and the stream is optionally preheated (not shown). A stream of solid material comprising calcium carbonate (106) is pre-heated (e.g. to around 650° C.) using a preheater (13), such as a solid-gas cyclone, and the preheated stream of solid material (107) is fed to the oxy-calciner (10). Fuel (105) reacts with the oxygen in the oxygen-enriched stream (206) and the exothermic combustion reaction raises the temperature in the oxy-calciner (10) to around 900° C., which causes the calcium carbonate in the solid material (107) to decompose into calcium oxide and carbon dioxide in the oxy-calciner (10). The output stream (108) from the oxy-calciner, comprising calcium oxide, carbon dioxide and steam is fed to a first separator (14), such as a cyclone, where the stream is separated into a stream comprising calcium oxide (109) and a stream comprising carbon dioxide and steam (110). The stream (110) is further fed to another separator (15), such as a water knockout vessel, where the stream is separated into a stream comprising H.sub.2O (111) and a stream comprising carbon dioxide (112).
[0062] An oxy-calciner with a capacity to calcine 300 tonnes of calcium carbonate per hour requires approximately 13 tonnes of methane or natural gas per hour as fuel and approximately 61 tonnes of oxygen-enriched gas per hour as oxidant, assuming the oxygen content in the oxygen-enriched stream (206) is 95 vol %, balance CO.sub.2. The required flow rate of the first anode-side feed stream (204) depends on the desired oxygen-content in the oxygen-enriched stream (206). In order to feed 61 tonnes of an oxygen-enriched gas (206) comprising 95 vol % O.sub.2 in CO.sub.2 to the oxy-calciner, approximately 4 tonnes of CO.sub.2 have to be supplied to the anode side (17A) of the electrolysis unit (17). The amount of oxygen produced by the solid oxide electrolysis cell (17) is determined by Faraday's law: for producing 57 tonnes per hour of oxygen, the required electric current through the electrolysis unit is approximately 191 000 000 A. Typical electrolysis currents for solid oxide electrolysis cells range from 0.5 A/cm.sup.2 to 1 A/cm.sup.2. The required electrode area for the electrolysis unit (17) under abovementioned conditions ranges therefore between 19100 m.sup.2 and 38200 m.sup.2. Such an electrolysis unit would produce approximately 7 tonnes of hydrogen per hour on the cathode side of the cell, when pure water or steam is used as the first cathode-side feed stream (201) to the cell or approximately 100 tonnes of CO per hour on the cathode side of the cell, when pure CO.sub.2 is used as the first cathode-side feed stream (201) to the cell. Highest system efficiencies are achieved when the electrolysis unit (17) is operated close to the thermoneutral voltage.
[0063] The nitrogen content of the oxygen-enriched gas stream (206) is determined by the nitrogen content in the first anode-side feed gas stream (204). For example, if the first anode-side feed gas stream (204) has a nitrogen content of 1 vol % and the desired oxygen content in the oxygen-enriched stream (206) is 95 vol %, then the resulting nitrogen content in the oxygen-enriched gas stream (206) is approximately 0.05 vol %.
EXAMPLE 3
[0064] In
[0065] Simultaneously, a first anode-side feed stream comprising carbon dioxide (307) is pre-heated using an anode-side preheater (19). The pre-heated first anode-side feed stream (308) is optionally mixed with a first anode-side recycle stream (311), thereby obtaining a second anode-side feed stream (309), which is fed to the anode side (17C) of at least one solid oxide electrolysis cell (17). The externally applied voltage drives an electrochemical oxidation reaction on the anode side (17A) of the solid oxide electrolysis cell, whereby oxygen ions (O.sup.2−) are converted into molecular oxygen (O.sub.2). The electrochemically generated O.sub.2 is mixed with the second anode-side feed gas comprising carbon dioxide (309), thereby forming a first anode-side product gas (310) with a low nitrogen content. Optionally, part of the first anode-side product gas (310), enriched in oxygen, is recycled back to the electrochemical cell (17) as a first anode-side recycle stream (311). The remainder of the first anode-side product gas, the oxygen-enriched gas (312), is Oxy-calciner+SOEC, with CO.sub.2 recycle from flue gas to SOEC fed into the oxy-calciner (10). Although not specifically shown in
EXAMPLE 4
[0066] In
[0067] A 0.21 MW pilot-scale coal oxycombustion unit requires a solid fuel (coal) stream (401) of 31 kg per hour and an oxygen-enriched stream (312) of 233 kg per hour, assuming the oxygen-content in the oxygen-enriched stream (312) is 35 vol %, balance CO.sub.2 and an oxygen excess of 5%. The output stream (403) from the oxyfuel combustion chamber (20) contains less nitrogen oxides (NO.sub.x) compared to air-blown kilns. NO.sub.x concentration is a function of the flame temperature, and thereby increases when oxygen-enriched streams (312) with higher oxygen contents are used. The nitrogen content in the solid fuel stream (401,402) also affects NO.sub.x concentration in stream (403).
EXAMPLE 5
[0068] In
EXAMPLE 6
[0069] In
EXAMPLE 7
[0070] In
EXAMPLE 8
[0071] Two identical solid oxide electrolysis cell stacks, each comprising 75 cells with a total active area of approximately 8250 cm.sup.2, were operated for 120 hours in electrolysis mode (