ELECTRONIC COMPONENT-USE PACKAGE AND PIEZOELECTRIC DEVICE
20170034914 ยท 2017-02-02
Inventors
- Kentaro NAKANISHI (Kakogawa-shi, Hyogo, JP)
- Ryuji MATSUO (Kakogawa-shi, Hyogo, JP)
- Yuka KOJYO (Kakogawa-shi, Hyogo, JP)
Cpc classification
H01L2924/0002
ELECTRICITY
H03H9/1014
ELECTRICITY
H01L23/49805
ELECTRICITY
H01L2924/0002
ELECTRICITY
H01L2924/00
ELECTRICITY
International classification
Abstract
An electronic component-use package includes a base that holds an electronic component element, and terminal electrodes formed on a bottom surface of the base. The terminal electrodes have chamfered parts facing corner parts of the base bottom surface and having angles of chamfer ranging in 10 degrees to a reference line. The reference line is a perpendicular line to a straight line that connects the corner parts of the base bottom surface to a central part on one side of the terminal electrode in proximity to a center point of the base bottom surface, the reference line L8 passing through the chamfered parts.
Claims
1. An electronic component-use package, comprising at least a base that holds an electronic component element, the electronic component-use package further comprising a terminal electrode disposed on a bottom surface of the base, the terminal electrode being electrically connected to a circuit board externally provided, wherein the terminal electrode has a chamfered part facing a corner part of the bottom surface of the base and having an angle of chamfer ranging in 10 degrees to a reference line, and the reference line is a perpendicular line to a straight line that connects the corner parts of the bottom surface of the base to a central part on one side of the terminal electrode in proximity to a center point of the bottom surface of the base, the reference line passing through the chamfered part of the terminal electrode.
2. The electronic component-use package as claimed in claim 1, wherein a bump including a metal film is integrally formed on the terminal electrode, and the bump has a chamfered part facing the corner part of the bottom surface of the base, the chamfered part of the bump has an angle of chamfer ranging in 10 degrees to a reference line for bump, and the reference line for bump is a perpendicular line to a straight line that connects the corner part of the bottom surface of the base to the central part on the one side of the terminal electrode in proximity to the center point of the bottom surface of the base, the reference line passing through the chamfered part of the bump.
3. The electronic component-use package as claimed in claim 2, wherein the chamfered parts of the terminal electrode and of the bump both have a planar shape and have equal angles of chamfer.
4. The electronic component-use package as claimed in claim 1, wherein the angle of chamfer ranges in 5 degrees.
5. The electronic component-use package as claimed in claim 1, wherein the terminal electrode has the chamfered parts facing corner parts at both ends on one side of the bottom surface of the base, a castellation vertically extending is formed on a side surface of the base corresponding to the one side of the bottom surface of the base, the castellation has a side surface electrode formed in continuity with the terminal electrode, and the castellation has an opening width small enough to fall between points of intersection at which extension lines respectively along directions of chamfer of the chamfered parts of the terminal electrode intersect with the one side of the bottom surface of the base.
6. The electronic component-use package as claimed in claim 2, wherein the terminal electrode has the chamfered parts facing corner parts at both ends on one side of the bottom surface of the base, a castellation vertically extending is formed on a side surface of the base corresponding to the one side of the bottom surface of the base, the castellation has a side surface electrode formed in continuity with the terminal electrode, and the castellation has an opening width small enough to fall between points of intersection at which extension lines respectively along directions of chamfer of the chamfered parts of the terminal electrode intersect with the one side of the bottom surface of the base.
7. The electronic component-use package as claimed in claim 3, wherein the terminal electrode has the chamfered parts facing corner parts at both ends on one side of the bottom surface of the base, a castellation vertically extending is formed on a side surface of the base corresponding to the one side of the bottom surface of the base, the castellation has a side surface electrode formed in continuity with the terminal electrode, and the castellation has an opening width small enough to fall between points of intersection at which extension lines respectively along directions of chamfer of the chamfered parts of the terminal electrode intersect with the one side of the bottom surface of the base.
8. The electronic component-use package as claimed in claim 5, wherein the bottom surface of the base has a rectangular shape in plan view and a pair of opposing sides including the one side, a pair of the terminal electrodes is formed along the pair of opposing sides of the bottom surface of the base, and the castellations vertically extending are formed on both side surfaces of the base corresponding to the pair of opposing sides of the bottom surface of the base.
9. The electronic component-use package as claimed in claim 5, further comprising a lid for hermetical seal of an upper opening of the base, wherein the base has a multilayered structure including a plurality of layers vertically stacked on each other, and the castellation has a smaller opening size in at least an uppermost one of the plurality of layers of the base than in the other ones of the plurality of layers.
10. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 1; and a piezoelectric vibration piece as the electronic component element.
11. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 2; and a piezoelectric vibration piece as the electronic component element.
12. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 3; and a piezoelectric vibration piece as the electronic component element.
13. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 4; and a piezoelectric vibration piece as the electronic component element.
14. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 5; and a piezoelectric vibration piece as the electronic component element.
15. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 6; and a piezoelectric vibration piece as the electronic component element.
16. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 7; and a piezoelectric vibration piece as the electronic component element.
17. A piezoelectric device, comprising: the electronic component-use package as claimed in claim 8; and a piezoelectric vibration piece as the electronic component element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0051] Hereinafter, embodiments of the invention are described in detail referring to the accompanying drawings. In an embodiment described below, a crystal vibrator is described by way of example of a piezoelectric device of surface mounting type.
[0052]
[0053] As illustrated in
[0054] The base 4 is made from a ceramic material, for example, alumina. As illustrated in
[0055] At four corner parts on the outer periphery of the base 4 substantially rectangular in plan view, castellations 8 to 11 dented inward are formed as illustrated in
[0056] As illustrated in
[0057] The side surface electrodes 14 and 15 are electrically connected to a pair of terminal electrodes 16 and 17 formed on the bottom surface of the base 4. These terminal electrodes 16 and 17 are connected, with an electro conductive jointing material such as solder, to a circuit board externally provided. A state of connection then may be determinable by checking whether the solder has climbed up on the castellations 12 and 13 where the side surface electrodes 14 and 15 are formed.
[0058] The terminal electrodes 16 and 17 on the bottom surface of the base 4 are two symmetrical terminals facing each other along the opposing short sides. The terminal electrode 16 has two opposing chamfered parts 16.sub.1 and 16.sub.2 facing two corner parts on both sides of one of the short sides. The terminal electrode 17 has two opposing chamfered parts 17.sub.1 and 17.sub.2 facing two corner parts on both sides of the other short side. The chamfered parts 16.sub.1 and 16.sub.2, and 17.sub.1 and 17.sub.2 have inclined planar faces formed by chamfering the corner parts of the terminal electrodes 16 and 17.
[0059] The terminal electrodes 16 and 17 are rectangular in plan view in any parts thereof but where the castellations continuous to the side surface electrodes 14 and 15 and the chamfered parts 16.sub.1 and 16.sub.2, and 17.sub.1 and 17.sub.2 are formed. The rectangular terminal electrodes 16 and 17 are formed with their short sides facing the long sides of the rectangular bottom surface of the base 4, and their long sides facing the short sides of the bottom surface.
[0060] On the terminal electrodes 16 and 17, bumps 16B and 17B are formed substantially alike but slightly smaller in area in plan view than the terminal electrodes 16 and 17. The bumps 16B and 17B, as with the terminal electrodes 16 and 17, have chamfered parts 16.sub.1B and 16.sub.2B, 17.sub.1B and 17.sub.2B facing the four corner parts of the rectangular bottom surface of the base 4. The chamfered parts 16.sub.1B and 16.sub.2B, 17.sub.1B and 17.sub.2B of the bumps 16B and 17B have inclined planar faces formed by chamfering similarly to the chamfered parts 16.sub.1 and 16.sub.2, 17.sub.1 and 17.sub.2 of the terminal electrodes 16 and 17.
[0061] The bumps 16B and 17B are formed to be integral with the terminal electrodes 16 and 17 by stacking metalized (with tungsten or molybdenum) layers substantially equally shaped on upper parts of the terminal electrodes 16 and 17 metalized with the same metal.
[0062] The terminal electrodes 16 and 17 and the bumps 16B and 17B are both structurally characterized in that these metalized materials are sintered to be integral with the base 4, the metallized upper parts are plated with nickel, and the nickel-plated upper parts are further overlaid with gold.
[0063] The terminal electrodes 16 and 17 are electrically connected to the electrode pad (not illustrated in the drawings) in the internal space 20 of the base 4 illustrated in
[0064] Extraction electrodes (not illustrated in the drawings) of the crystal vibration piece 2 are connected to the electrode pad with, for example, the electro conductive adhesive 7, and the crystal vibration piece 2 is thereby held in the base 4. On front and back surfaces of the crystal vibration piece 2 are formed the extraction electrodes and a pair of driving electrodes also not illustrated in the drawings.
[0065] The lid 5 for hermetical seal of the base 4 is made from a ceramic material such as alumina in the form of a plate. The lid 5 is sealably bonded to the base 4 with the sealing material 6 such as glass. The lid 5, though rectangular in plan view similarly to the base 4, is shaped slightly smaller than the base 4.
[0066] The crystal vibration piece 2 is placed and held in the internal space 20 of the base 4 thus structured and sealed therein by the lid 5. Then, the crystal vibration piece 2 is further hermetically sealed by, for example, fusion bonding using a heating furnace. As a result, a piezoelectric device using the electronic component-use package is obtained.
[0067] The crystal vibrator, a final product, is then joined, with an electro conductive material such as solder, to an upper part of the electrode pattern on the circuit board made from a glass epoxy material.
[0068] This embodiment provides for a scheme described below to deter the solder crack progression with an aim to improve installation and bonding reliabilities between the electronic component-use package and the circuit board.
[0069] In case of any difference between coefficients of thermal expansion of the electronic component-use package and the circuit board, generating stress acting upon the solder used as an electro conductive material that joins the package to the circuit board, the solder is likely to start to crack in maximum stress-bearing sections S max in vicinity of outer-peripheral corner parts of the bottom surface of the base 4 as illustrated in
[0070] The inventors of this invention earnestly worked on a solution for determent of the crack progression. Focusing on the chamfered parts 16.sub.1 and 16.sub.2, and 17.sub.1 and 17.sub.2 of the terminal electrodes 16 and 17 facing the corner parts of the base 4, they finally found it effective to define a certain range of angles for their angles of chamfer. In this embodiment, the chamfered parts 16.sub.1B and 16.sub.2B, 17.sub.1B and 17.sub.2B are formed on the bumps 16B and 17B as well as the terminal electrodes 16 and 17, which are all alike in shape in plan view.
[0071] In search of chamfered parts shaped effectively for solder crack control, the inventors of this invention carried out a solder crack simulation test directed to the finite element method-based structural analyses. They verified, through the simulation test, solder strain differences between the terminal electrodes 16 and 17 on the back-surface side that are associated with their different shapes to find out desirable shapes of the chamfered parts.
[0072]
[0073] The solder crack simulation test included changes in the angle of chamfer of the chamfered part 16.sub.1B of the solder bump 16. The next paragraph defines the angle of chamfer of the chamfered part 16.sub.1B.
[0074] First, a reference line L2 for bump is defined. The reference line L2 for bumps refers to a perpendicular line to a straight line L1 connecting a center O1 on an inner end of the terminal electrode 16 to a peak point V1 at a corner part of the bottom surface of the base 4 and passing through the chamfered part 16.sub.1B of the bump 16B. The center O1 on an inner end of the terminal electrode 16 specifically refers to a center point on one of long opposing sides of the terminal electrode 16 substantially rectangular in plan view that is closer to a center O of the bottom surface of the base 4.
[0075] An angle made by the reference line L2 for bump and a straight line L3 along the planar face of the chamfered part 16.sub.1B of the bump 16B is defined as the angle of chamfer of the chamfered part 16.sub.1B of the bump 16B.
[0076]
[0077] The solder crack simulation test, as well as changing the angle of chamfer of the chamfered part 16.sub.1B of the bump 16B, changed the angle of chamfer of the chamfered part 16.sub.1 of the terminal electrode 16. A reference line L8 refers to a perpendicular line to the straight line L1 connecting the center O1 on the inner end of the terminal electrode 16 to the peak point V1 at the corner part of the bottom surface of the base 4 and passing through the chamfered part 16.sub.1 of the terminal electrode 16. The angle of chamfer of the chamfered part 16.sub.1 of the terminal electrode 16 is defined as an angle made by the reference line L8 and a straight line along the planar face of the chamfered part 16.sub.1 of the terminal electrode 16.
[0078] The reference line L8 that defines the angle of chamfer of the chamfered part 16.sub.1 of the terminal electrode 16 and the reference line L2 that defines the angle of chamfer of the chamfered part 16.sub.1B of the bump 16B are both perpendicular lines to the straight line L1 connecting the center O1 on the inner end of the terminal electrode 16 to the peak point V1 at the corner part of the bottom surface of the base 4 and passing through the chamfered part 16.sub.1 of the bump 16. Further, these reference lines L2 and L8 are perpendicular lines in parallel with each other and passing through the chamfered part 16.sub.1 of the terminal electrode 16 and the chamfered part 16.sub.1B of the bump 16B. The reference lines L2 and L8 are lines passing through points of intersection at which the straight line L1 intersects with the planar faces of the chamfered parts 16.sub.1 and 16.sub.1B.
[0079] According to this embodiment, the chamfered part 16.sub.1 of the terminal electrode 16 and the chamfered part 16.sub.1B of the bump 16B1 have their angles of chamfer be changed so that the planar faces of these chamfered parts are in parallel with each other, as illustrated in
[0080] In this solder crack simulation test, the angles of chamfer of the chamfered part 16.sub.1 of the terminal electrode 16 and the chamfered part 16.sub.1B of the bump 16B were each changed by 5 degrees clockwise and counterclockwise, up to 15 degrees in both directions, as illustrated in
[0081]
[0082] In this simulation model, its structural elements were respectively sized as below; bottom surface of the base 4 was sized 3.2 mm2.5 mm, terminal electrodes 16 and 17 were sized 1.2 mm2.3 mm, and glass epoxy substrate 19 was sized 6.0 mm5.0 mm1.6 mm.
[0083] The finite element method-based structural calculations used one-fourth part of the whole simulation model of
[0084] A load in this simulation was +100 C., which was uniformly applied to the whole model, and conditions at +125 C. were calculated on the basis of +25 C. being a reference load. Specifically, in this crack simulation, linear analyses was carried out with room temperature (25 C.) at which stress starts (stress-free temperature) and the application of thermal loads up to 125 C.
[0085] Table 1 shows physical values of the materials of the structural elements illustrated in
TABLE-US-00001 TABLE 1 Coefficient Young's Poisson's of linear modulus (GPa) ratio expansion W 407 0.17 4.5 Ceramics 316 0.24 7.2 Flint 80.1 0.27 8.5 Glass Solder 38.5 0.38 21.7 FR-4 27 0.15 14
[0086] The result of this simulation is hereinafter described.
[0087] Any cracks in the solder are greatly affected by strain variations imposed on the solder. Therefore, the inventors placed their focus on the maximum principal strain of the solder. The maximum principal strain is a value calculated by coordinate rotating computation of six components of the stress tensor that are maximized in dilation direction.
[0088]
[0089] This drawing shows a heavy principal strain generated in a peripheral part 16.sub.2 corresponding to the chamfered part 16.sub.2 of the terminal electrode 16.
[0090] The principal strains at different angles of chamfer mentioned earlier were evaluated, which is described below.
[0091] As illustrated in
[0092] As illustrated in
[0093]
[0094]
[0095] As illustrated in
[0096] Average values, taken per the angle of chamfer , of the principal strains along the X-coordinate direction and the Y-coordinate direction in the range of 0.05 to +0.05 near the reference points A and B were respectively calculated.
[0097]
[0098] Among the average values of the principal strains along the X-coordinate direction near the corner point A and of the principal strains along the Y-coordinate direction near the corner points B at the different angles of chamfer of
[0099] It is known from
[0100]
[0101] As for the terminal electrodes 16 and 17 formed on the bottom surface of the base 4 and the bumps 16B and 17B formed further thereon, this embodiment regulates the angles of chamfer of their chamfered parts 16.sub.1 to 16.sub.4, 17.sub.1 to 17.sub.4, and 16.sub.1B to 16.sub.4B to range in 10 degrees, or preferably to range in 5 degrees. A possible scenario with the electro conductive material that joins the terminal electrodes 16 and 17 to the circuit board, such as solder, is that cracks originate in any of the maximum stress-bearing sections at the outer peripheral corner parts on the base bottom surface progress and then spread toward the minimum stress-bearing sections at the center on the base bottom surface. The chamfered parts 16.sub.1 to 16.sub.4, 17.sub.1 to 17.sub.4, and 16.sub.1B to 16.sub.4B, however, may serve to effectively disperse the stress that would otherwise be spread and may also serve to deflect the crack progressing direction. These advantageous effects may successfully deter the crack progression.
[0102] So far were described the angles of chamfer of the chamfered parts 16.sub.1, 16.sub.2, 17.sub.1, 17.sub.2, 16.sub.1B, 16.sub.2B, 17.sub.1B, and 17.sub.2B of the terminal electrodes 16 and 17 and the bumps 16B and 17B. This embodiment further regulates opening sizes of the castellations 12 and 13 formed on the side surfaces of the base 4 as hereinafter described, thereby further effectively suppressing the occurrence of solder cracks.
[0103]
[0104] In this embodiment, referring to the drawing, C1 and C2 refer to points of intersection at which extension lines L6 and L7 respectively intersect with a short side of the bottom surface of the base 4. The extension lines L6 and L7 are extending along the directions of chamfer of the opposing chamfered parts 16.sub.1 and 16.sub.2 of the terminal electrode 16 facing the corner parts at both ends of the short side. An opening width W of the castellation 12 formed substantially at the center of the short side, i.e., an opening width W of the castellation 12 on the side surface of the base 4 is small enough to fall between the points of intersection C1 and C2. The extension lines L6 and L7 are straight lines along the planar faces of the chamfered parts 16.sub.1 and 16.sub.2.
[0105] By arranging the opening width of the castellation 12 to be small enough to fall between the points of intersection at which the extension lines L5 and L46 along the planar faces of the chamfered parts 16.sub.1 and 16.sub.2 of the terminal electrode 16 intersect with the short side, the solder cracks may be more effectively suppressed. This advantageous effect is described below.
[0106] As illustrated in
[0107] As for castellations 12a and 12b illustrated in
[0108]
[0109] As illustrated in a circled area of
[0110]
[0111]
[0112] Referring to
[0113] In this embodiment, the castellations 12 and 13 on the both side surfaces of the base 4 are formed so as to have their opening widths W fall between the points of intersection at which the extension lines along the directions of chamfer of the chamfered parts 16.sub.1 and 16.sub.2, 17.sub.1 and 17.sub.2 of the terminal electrodes 16 and 17 intersect with the short sides of the bottom surface of the base 4. Then, the castellations 12 and 13 may be favorably formed without compromising determent of the crack progression effected by the chamfered parts 16.sub.1 and 16.sub.2, 17.sub.1 and 17.sub.2 of the terminal electrodes 16 and 17. Further advantageously, adverse effects may be avoidable for the chamfered parts 16.sub.1B and 16.sub.2B, 17.sub.1B and 17.sub.2B of the bumps 16B and 17B that deter the crack progression in collaboration with the chamfered parts 16.sub.1 and 16.sub.2, 17.sub.1 and 17.sub.2 of the terminal electrodes 16 and 17.
[0114] The side surface electrodes 14 and 15 are formed in continuity with the terminal electrodes 16 and 17 on the castellations 12 and 13 on the side surfaces of the base 4 with opening widths small enough to fall between the points of intersection. When the terminal electrodes 16 and 17 are joined to the circuit board with an electro conductive jointing material such as solder, the solder partly climbs up on the side surface electrodes 14 and 15 of the castellations 12 and 13, forming fillets. This may increase the bonding strength, facilitating optical tests performed on the fillet shapes.
[0115] In this embodiment, the openings of the castellations 12 and 13 formed on the side surfaces of the base 4 are sized equally in upper and lower directions. In other embodiments of this invention, the openings of the castellations 12 and 13 may be sized differently in upper and lower directions.
[0116]
[0117] As illustrated in
[0118] In the illustrated examples, the opening upper part 12.sub.2 of the castellation 12 is smaller in both width and depth than the lower part 12.sub.1. Instead, the opening upper part 12.sub.2 may be smaller in width or depth than the lower part 12.sub.1.
[0119] The base 4 includes a plurality of multilayered ceramic layers. The smaller opening upper part 12.sub.2 of the castellation 12 includes at least an uppermost one of the plurality of layers, while the lower part 12.sub.1 includes the rest of the layers.
[0120] As illustrated in
[0121] On the other hand, the lower parts of the castellations 12 and 13 formed on the side surfaces of the base 4, where the side surface electrodes 14 and 15 are formed, are greater in opening size. Then, the solder, used as an electro conductive material, may successfully effect reliable and firm electrical connection.
[0122] In the embodiments described so far, the angles of chamfer of the chamfered parts 16.sub.1 to 16.sub.4, and 17.sub.1 to 17.sub.4 of the terminal electrodes 16 and 17 and the angles of chamfer of the chamfered parts 16.sub.1B and 16.sub.2B, 17.sub.1B and 17.sub.2B of the bumps 16B and 17B are all equal angles. However, some or all of the angles of chamfer of these chamfered parts may be arranged to differ.
[0123] The bumps 16B and 17B on the terminal electrodes 16 and 17 may or may not be formed.
[0124] In the embodiments described so far, the invention was applied to a crystal vibrator. This invention is not necessarily limited to crystal vibrators but may be applicable to other electronic components of surface mounting type such as crystal filters and crystal oscillators.
[0125] The package 3 described in the embodiments is equipped with the lid 5. This invention, however, includes lid-free packages.