Lead-Free and Antimony-Free Solder Alloy, Solder Ball, Ball Grid Array, and Solder Joint
20220324061 · 2022-10-13
Inventors
- Yuuki Iijima (Tokyo, JP)
- Shunsaku Yoshikawa (Tokyo, JP)
- Takashi Saito (Tokyo, JP)
- Kanta DEI (Tokyo, JP)
Cpc classification
B23K35/262
PERFORMING OPERATIONS; TRANSPORTING
B23K35/0222
PERFORMING OPERATIONS; TRANSPORTING
B23K35/362
PERFORMING OPERATIONS; TRANSPORTING
B23K35/0244
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K35/26
PERFORMING OPERATIONS; TRANSPORTING
B23K35/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided are a solder alloy and a solder joint which have high tensile strength, can suppress Ni leaching and can suppress generation of voids at a bonded interface. The solder alloy has an alloy composition consisting of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.003 to 0.1%, and Ge: 0.001 to 0.015% with the balance being Sn The alloy composition satisfies the following relation (1):
0.00030<(Ni/Co)×(1/Ag)×Ge<0.05 (1) Co, Ag, and Ge in the relation (1) each represent the contents (mass %) in the alloy composition.
Claims
1. A lead-free and antimony-free solder alloy having an alloy composition consisting of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.005 to 0.1%, Ge: 0.001 to 0.015%, Bi: 0.1 to 9.0%, and optionally Fe with an upper limit of 0.01% by mass %, and optionally one or more elements selected from the group consisting of Mn, Pd, Au, Pt, Cr, V, Mo, and Nb each with an upper limit of 0.01% by mass %, with the balance being Sn, wherein the alloy composition satisfies the following relation (1):
0.003<(Ni/Co)×(1/Ag)×Ge<0.05 (1) wherein Ni, Co, Ag, and Ge in the relation (1) each represent the contents (mass %) in the alloy composition.
2. A lead-free and antimony-free solder alloy having an alloy composition consisting of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.003 to 0.1%, Ge: 0.001 to 0.015%, and optionally one or more elements selected from the group consisting of Mn, Pd, Au, Pt, Cr, V, Mo, and Nb each with an upper limit of 0.01% by mass %, with the balance being Sn, wherein the alloy composition satisfies the following relation (1):
0.003<(Ni/Co)×(1/Ag)×Ge<0.05 (1) wherein Ni, Co, Ag, and Ge in the relation (1) each represent the contents (mass %) in the alloy composition.
3. The lead-free and antimony-free solder alloy according to claim , wherein the Bi content is 1.0 to 5.0%.
4. The lead-free and antimony-free solder alloy according to claim 1, wherein the Bi content is 2.0 to 4.0%.
5. (canceled)
6. The lead-free and antimony-free solder alloy according to claim 1, wherein the Ag content is 1.5 to 3.5%.
7. The lead-free and antimony-free solder alloy according to claim 1, wherein the Ag content is 2.0 to 3.0%.
8-10. (canceled)
11. The lead-free and antimony-free solder alloy according to wherein the alloy composition satisfies the following relation (2):
0.00150≤(Ni/Co)×(1/Ag)×Ge≤0.00833 (2) wherein Ni, Co, Ag, and Ge in the relation (2) each represent the contents (mass %) in the alloy composition.
12. A solder ball comprising the lead-free and antimony-free solder alloy according to claim 1.
13-15. (canceled)
16. A ball grid array formed using the solder ball according to claim 12.
17. A solder joint comprising the lead-free and antimony-free solder alloy according to claim 1.
18. (canceled)
19. The lead-free and antimony-free solder alloy according to claim 2, wherein the Ag content is 1.5 to 3.5%.
20. The lead-free and antimony-free solder alloy according to claim 2, wherein the Ag content is 2.0 to 3.0%.
21-23. (canceled)
24. The lead-free and antimony-free solder alloy according to claim 2, wherein the alloy composition satisfies the following relation (2):
0.00150≤(Ni/Co)×(1/Ag)×Ge≤0.00833 (2) wherein Ni, Co, Ag, and Ge in the relation (2) each represent the contents (mass %) in the alloy composition.
25. The solder ball comprising the lead-free and antimony-free solder alloy according to claim 2.
26-28. (canceled)
29. The ball grid array formed using the solder ball according to claim 25.
30. The solder joint comprising the lead-free and antimony-free solder alloy according to claim 2.
31. The lead-free and antimony-free solder alloy according to claim 1, wherein the alloy composition consists of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.005 to 0.1%, Ge: 0.001 to 0.015%, and Bi: 0.1 to 9.0% with the balance being Sn.
32. The lead-free and antimony-free solder alloy according to claim 1, wherein the alloy composition consists of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.005 to 0.1%, Ge: 0.001 to 0.015%, Bi: 0.1 to 9.0%, and Fe with an upper limit of 0.01% by mass %, with the balance being Sn.
33. The lead-free and antimony-free solder alloy according to claim 2, wherein the alloy composition consists of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.003 to 0.1%, and Ge: 0.001 to 0.015% with the balance being Sn.
Description
DETAILED DESCRIPTION
[0063] The present invention is described in more detail below. In the present description, “%” relating to the solder alloy composition refers to “mass %” unless otherwise specified.
[0064] 1. Alloy Composition
[0065] (1) Ag: 1.0 to 4.0%
[0066] Ag is an element that improves the strength of the solder alloy by precipitating fine Ag.sub.3Sn at the grain boundaries. If the Ag content is less than 1.0%, the effect of adding Ag is not sufficiently exhibited. In terms of the lower limit, the Ag content is 1.0% or more, preferably 1.5% or more, and more preferably 2.0% or more. On the other hand, if the Ag content is too large, coarse Ag.sub.3Sn is precipitated, whereby the strength is deteriorated. In terms of the upper limit, the Ag content is 4.0% or less, preferably 3.5% or less, more preferably 3.0% or less, more preferably 2.8% or less, particularly preferably 2.5% or less, and most preferably 2.4% or less.
[0067] (2) Cu: 0.1 to 1.0%
[0068] Cu is an element that can suppress Cu leaching and enable precipitation strengthening by Cu.sub.6Sn.sub.5. If the Cu content is less than 0.1%, since the precipitated amount of Cu.sub.6Sn.sub.5 is small and a brittle SnNi compound is precipitated, the solder alloy itself becomes brittle. In terms of the lower limit, the Cu content is 0.1% or more, preferably 0.2% or more, more preferably 0.3% or more, even more preferably 0.4% or more, and particularly preferably 0.5% or more. On the other hand, if the Cu content exceeds 1.0%, the liquidus temperature of the solder alloy is high and the solder alloy is difficult to melt. In terms of the upper limit, the Cu content is 1.0% or less, preferably 0.9% or less, more preferably 0.8% or less, and further preferably 0.7% or less.
[0069] (3) Ni: 0.005 to 0.3%
[0070] Ni is an element that can control a liquidus temperature of the solder alloy and suppress Ni leaching similarly to Cu. If the Ni content is less than 0.005%, the effect of adding Ni is difficult to exhibit. In terms of the lower limit, the Ni content is 0.005% or more, preferably 0.01% or more, more preferably 0.02% or more, even more preferably 0.03% or more, and particularly preferably 0.04% or more, and most preferably 0.05% or more. On the other hand, if the Ni content exceeds 0.3%, the liquidus temperature of the solder alloy is high and the solder alloy is difficult to melt. In terms of the upper limit, the Ni content is 0.3% or less, preferably 0.2% or less, more preferably 0.09% or less, even more preferably 0.08% or less, particularly preferably 0.07% or less, and most preferably 0.06% or less.
[0071] (4) Co: 0.0030 to 0.1%
[0072] Co is an element that controls the liquidus temperature of the solder alloy and contributes to minuteness of a structure of the solder alloy. When Co coexists in the presence of Ni, the liquidus temperature is increased even with a small amount of Ni-content and Ni leaching can be suppressed. If the Co content is less than 0.0030%, the effect of adding Co is difficult to exhibit. In terms of the lower limit, the Co content is 0.0030% or more, preferably 0.0050% or more, more preferably 0.0070% or more, and even more preferably 0.0080% or more. On the other hand, if the Co content exceeds 0.1%, the liquidus temperature of the solder alloy is high and the solder alloy is difficult to melt. In terms of the upper limit, the Co content is 0.1% or less, preferably 0.09% or less, more preferably 0.08% or less, even more preferably 0.05% or less, even yet more preferably 0.04% or less, particularly preferably 0.03% or less, most preferably 0.02% or less, and more particularly preferably 0.01% or less.
[0073] (5) Ge: 0.001 to 0.015%
[0074] Ge is an element that can inhibit the formation of strong tin oxide and improve wettability, because it forms hard and brittle germanium oxide. When Ge is not contained, tin oxide is formed on the surface of the molten solder. Because tin oxide is strong and hard to break, the molten solder is convected inside the tin oxide, then voids generated at the bonded interface are difficult to be discharged to the outside. On the other hand, Ge added to the solder alloy reacts with O in the atmosphere to form a hard and brittle oxide film on the surface of the molten solder. Because this oxide film is brittle, it is easily destroyed by the convection of the molten solder itself or the external force applied from the chip at the timing when the chip is placed. Therefore, the voids generated at the bonded interface are discharged to the outside by the convection of the molten solder.
[0075] In addition, Ge is an element that can be dissolved in Ni of (Cu,Ni).sub.6Sn.sub.5 formed at the bonded interface to suppress Ni leaching. Because (Cu,Ni).sub.6Sn.sub.5 is formed at the bonded interface, the crystal structure of this compound is distorted by Ge, so that the migration of Ni in the compound is suppressed and the migration of Ni to the solder alloy is inhibited. When Ge is not contained, the crystal structure of (Cu,Ni).sub.6Sn.sub.5 is maintained in an aligned state, then Ni at the bonded interface diffuses into the solder alloy, and Ni leaching occurs.
[0076] When the Ge content is less than 0.001%, tin oxide is produced and the crystal structure of (Cu,Ni).sub.6Sn.sub.5 is not distorted and the above effect is difficult to be exhibited. In terms of the lower limit, the Ge content is 0.001% or more, preferably 0.002% or more, and more preferably 0.003% or more. On the other hand, if the Ge content is too large, the liquidus temperature is high and the solder alloy is difficult to melt. In terms of the upper limit, the Ge content is 0.015% or less, preferably 0.01% or less, more preferably 0.008% or less, even more preferably 0.007% or less, particularly preferably 0.006% or less, and most preferably 0.005% or less.
[0077] (6) Bi: 0.1 to 9.0%
[0078] Bi may be an essential element in the solder alloy according to the present invention because the optimum mechanical properties can be obtained for the form of the solder ball used as BGA by adding a certain amount of Bi. A certain amount of Bi improves mechanical properties by solid solution strengthening. In addition, creep resistance and wettability can be improved. Furthermore, because Bi dissolves in Sn, the crystal structure of (Cu,Ni).sub.6Sn.sub.5 is distorted, and by coexisting with Ge, Ni leaching can be further suppressed. If Bi is contained, in terms of the lower limit, the Bi content is 0.1% or more, preferably 0.5% or more, more preferably 1.0% or more, even more preferably 2.0% or more, and particularly preferably 3.0% or more.
[0079] On the other hand, if Bi is excessively added, the drop resistance may be deteriorated. Furthermore, because the solidus temperature is lowered while the liquidus temperature hardly changes, ΔT defined as a difference between a liquidus temperature and a solidus temperature becomes large. If ΔT becomes too large, segregation will occur during solidification, leading to deterioration of mechanical properties such as mechanical strength. Therefore, if Bi is contained, in terms of the upper limit, the Bi content is 9.0% or less, preferably 6.0% or less, more preferably 5.0% or less, and even more preferably 4.0% or less.
[0080] (7) Comprising One Or More Selected From The Group Consisting Of Mn, Pd, Au, Pt, Cr, Fe, V, Mo, And Nb Each With An Upper Limit Of 0.01%
[0081] The solder alloy according to the present application can comprise one or more selected from Mn, Pd, Au, Pt, Cr, Fe, V, Mo, and Nb, each with an upper limit of 0.01% as an optional element. These elements can improve mechanical properties.
[0082] (8) Balance: Sn
[0083] The balance of the solder alloy according to the present invention is Sn. In addition to the above-described elements, unavoidable impurities may be contained. Even if unavoidable impurities are contained, it does not affect the above-mentioned effects. Specific examples of the unavoidable impurities include As and Cd. Furthermore, although the present invention is lead-free and antimony-free, it does not exclude the inclusion of Pb and Sb as unavoidable impurities. If In is contained, the wettability deteriorates, and it is better not to contain it. Furthermore, Mn does not have to be contained because it is oxidized during the production of the solder alloy and it is difficult to produce the solder alloy.
[0084] (9) Relations (1) and (2)
[0085] The present invention satisfies the following relation (1):
0.00030<(Ni/Co)×(1/Ag)×Ge<0.05 (1)
[0086] In the above relation (1), Ni, P, Ag, and Co each represent the contents (mass %) in the alloy composition.
[0087] The solder alloy of the present invention can exhibit high tensile strength and suppress Ni leaching and voids because the balance of Ni, Co, Ag, and Ge contents is optimized by satisfying the relation (1).
[0088] For the Sn—Ag—Cu—Ni—Co—Ge solder alloy and the Sn—Ag—Cu—Ni—Co—Ge—Bi solder alloy according to the present invention, the balance between the contents of Ni, Co, Ag, and Ge need to be considered in order to achieve high tensile strength and suppress Ni leaching and generation of voids simultaneously.
[0089] More specifically, regarding Ni leaching, elution of Ni from the Ni layer can be suppressed if the liquidus temperature sharply increases even when the Ni content in the molten solder slightly increases. If Co and Ni coexist, the liquidus temperature sharply increases when the Ni content increases slightly. By utilizing this phenomenon, it is possible to minimize Ni leaching even when a slight elution of Ni from the Ni layer into the molten solder occurs. Therefore, from the viewpoint of controlling the liquidus temperature, the content ratio of the two must be specified in detail in the solder alloy according to the present invention.
[0090] As for voids, void discharging function by convection of the molten solder needs to be exhibited by paying attention to the properties of the oxide film formed on a surface of the molten solder. For maintaining this void discharge function, it is conceivable to prevent a strong tin oxide from being formed on the surface of the molten solder. However, because normal soldering is performed in the atmosphere, it is difficult to suppress formation itself of the oxide film. In a solder alloy containing Sn as a main component, a strong tin oxide film is formed on the surface of the molten solder during melting, and even if convection of the molten solder occurs, tin oxide film inhibits discharge of voids generated at the bonded interface. In contrary, in a solder alloy containing Ge, although a germanium oxide film is formed on a surface of the molten solder, the germanium oxide film is broken by the convection itself of the molten solder because it is thin, brittle, and hard. Thus, the void discharging function by convection of the molten solder is maintained. As a result, generation of voids is suppressed.
[0091] Furthermore, Ge dissolves in Ni of (Cu,Ni).sub.6Sn.sub.5 formed at the bonded interface, the migration of Ni in this compound is suppressed and the migration of Ni to the solder alloy is inhibited. As a result, Ni leaching is also suppressed.
[0092] In addition to this, it is necessary to improve the strength of the solder alloy in the present invention. Formation of Ag.sub.3Sn by adding Ag improves the strength of the solder alloy, and simultaneously, minuteness of the alloy structure by Co improves the strength of the solder alloy. If one of them is too much, the liquidus temperature rises, for example, it does not melt at about 240° C., so that a solder joint cannot be formed. If one of them is too little, the strength of the solder alloy cannot be achieved. In addition to this, an amount of precipitated Ag.sub.3Sn in the solder alloy according to the present invention depends on whether Ag-content is within the range described above, and may further depend directly or indirectly on the balance of these elements due to the properties of the alloy. Furthermore, it is to be noted that, for the solder alloy according to the present invention, it is not necessary to consider Cu in the relation (1), because precipitation strengthening by Cu.sub.6Sn.sub.5 does not contribute as much as strength improvement by Ag.sub.3Sn.
[0093] Consequently, the solder alloy according to the present invention needs to satisfy the relation (1) in order to achieve all of the three factors, i.e. high tensile strength, suppression of Ni leaching, and suppression of void generation. In addition to the Sn—Ag—Cu—Ni—Co—Ge solder alloy, even if the solder alloy is the Sn—Ag—Cu—Ni—Co—Ge—Bi solder alloy, at least one of the above effects cannot be achieved as long as the relation (1) is not satisfied.
[0094] In terms of the lower limit, the relation (1) is more than 0.00030, preferably 0.00042 or more, 0.00063 or more, 0.00074 or more, 0.00150 or more, 0.00167 or more, 0.00208 or more, 0.00250 or more.
[0095] On the other hand, in terms of the upper limit, the relation (1) is less than 0.05, and preferably 0.01667 or less, 0.01500 or less, 0.01333 or less, 0.01167 or less, 0.01042 or less, 0.01000 or less, 0.00833 or less, 0.00667 or less, 0.0050 or less, 0.00389 or less, 0.00333 or less, 0.00292 or less.
[0096] In order to more sufficiently exhibit the effect of the relation (1), the relation (1) is preferably the following relation (2):
0.00150≤(Ni/Co)×(1/Ag)×Ge≤0.00833 (2)
[0097] In the above relation (2), Ni, Ge, Ag, and Co each represent the contents (mass %) in the alloy composition.
[0098] (10) Liquidus Temperature, Solidus Temperature, and ΔT of Solder Alloy
[0099] The solder alloy according to the present invention is preferable because reduction of flowability of the molten solder is suppressed due to a different precipitated state of a solid phase although the solder alloy has a higher liquidus temperature than Sn—Ag—Cu solder alloy, so that voids can be discharged to the outside by convection of the molten solder. The liquidus temperature in the present invention is preferably 350° C. or less, more preferably 290° C. or less, even more preferably 270° C. or less, particularly preferably 250° C. or less, and most preferably 240° C. or less. The liquidus temperature of 240° C. or less is preferable, because soldering can be performed at a heating temperature of about 240° C. which is similar to that of an Sn—Ag—Cu solder alloy which is conventionally widely used.
[0100] The solidus temperature of the solder alloy according to the present invention is not particularly limited, but the solidus temperature may be at least 150° C. or more in order that AT, which is defined as a temperature difference between a liquidus temperature and a solidus temperature, does not become too large.
[0101] Furthermore, it is preferable that AT is within a certain range because the solid-liquid coexistence region is narrow, and for example, segregation of the alloy structure during solidification can be suppressed. The range of AT is preferably 250° C. or less, more preferably 120° C. or less, and even more preferably 100° C. or less.
[0102] 3. Solder Ball
[0103] The lead-free and antimony-free solder alloy according to the present invention is most suitable for the form of solder balls used for BGA by adding an appropriate amount of Bi. The sphericity of the solder ball is preferably 0.90 or more, more preferably 0.95 or more, and most preferably 0.99 or more. The sphericity is determined by various methods such as the least squares circle method (LSC method), the minimum zone circle method (MZC method), the maximum inscribed circle method (MIC method), and the minimum circumscribed circle method (MCC method). In the present invention, the sphericity of the solder ball is measured using a CNC image measuring system (Ultra Quick Vision ULTRA QV350-PRO measuring device manufactured by Mitutoyo Co., Ltd.) using the minimum zone circle method (MZC method). In the present invention, the sphericity represents a deviation from the true sphere, and for example, the sphericity is an arithmetic mean value calculated when the diameter of each of 500 balls is divided by the major axis. The closer the value of the sphericity is to the upper limit of 1.00, the closer it is to a true sphere.
[0104] The solder balls according to the present invention are used for forming bumps on electrodes and substrates of semiconductor packages such as BGA (ball grid array). The diameter of the solder ball according to the present invention is preferably in the range of 1 to 1000 μm, more preferably 50 to 300 μm. The solder ball can be manufactured by a general solder ball manufacturing method. The diameter in the present invention means the diameter measured by Ultra Quick Vision ULTRA QV350-PRO measuring device manufactured by Mitutoyo Co., Ltd.
[0105] 4. Solder Joint
[0106] The solder joint according to the present invention is suitable for connection between an IC chip for a semiconductor package and its substrate (interposer), or for connection between the semiconductor package and a printed wiring board. Here, the term “solder joint” is defined as a connection part between an IC chip and a substrate, and the connection part includes a connection for an electrode or a connection part between a die and the substrate.
[0107] 5. Other
[0108] A bonding method using a solder alloy according to the present invention may be performed according to an ordinary method e.g. using a reflow method. The heating temperature may be appropriately adjusted depending on a heat resistance of the chip or the liquidus temperature of the solder alloy. About 240° C. is preferable as the heating temperature from the viewpoint of suppressing thermal damage to the chip. A melting temperature of the solder alloy for performing flow soldering may be approximately 20° C. higher than the liquidus temperature. In a case where bonding is conducted by using the solder alloy according to the present invention, the structure can be further made minuteness by considering a cooling rate during solidification. For example, the solder joint is cooled at a cooling rate of 2 to 3° C./s or higher. Other bonding conditions can be appropriately adjusted depending on the alloy composition of the solder alloy.
[0109] The solder alloy according to the present invention enables a low α-ray alloy to be produced by using a low α-ray material as a raw material therefor. When such a low α-ray-alloy is used for forming solder bumps in the periphery of a memory, soft errors can be suppressed.
EXAMPLES
[0110] For the solder alloys constituted from alloy compositions as shown in Tables 1 to 9, AT obtained from the liquidus line temperature and the solidus line temperature, Ni leaching, and the presence or absence of voids were evaluated as follows. The tensile strength was also evaluated.
[0111] (1) ΔT (K)
[0112] Each solder alloy as shown in Tables 1 to 9 was prepared, and the melting temperature of the solder was measured. The measurement of the solidus temperature was performed according to JIS Z3198-1. The liquidus temperature was measured, instead of JIS Z3198-1, with a method with DSC which is similar to the measurement method for a solidus temperature according to JIS Z3198-1. ΔT (K), which is the difference between the measured liquidus temperature and solidus temperature, was determined. When ≢T (K) was less than 100K, it was rated as “S”, when it was 100 to 120K, it was rated as “A”, when it was over 120K and 250K or less, it was rated as “B” and when it was over 250K, it was rated as “D”.
[0113] (2) Ni Leaching
[0114] A preform with a thickness of 250 μm and made of alloy composition as shown in Tables 1 to 9 was mounted on a Cu lead frame. Thereafter, an IC chip having a back metal on the side of a substrate bonded surface of a silicon chip of 5 mm×5 mm×200 μm.sup.t was mounted on the solder alloy. The back metal is obtained by sequentially stacking a 0.05 μm Ti layer as a barrier layer, and a 0.20 μm Ni layer. The mounting was performed in such an orientation that in the IC chip having the back metal, the Ni layer was in contact with the solder alloy. A substrate with the solder alloy and the IC chip mounted thereon was heated in a reflow furnace so that the peak temperature was 240° C., then die bonding was performed.
[0115] Then, a cross section of an obtained lead frame was zoomed up by a factor of 30000 on a SEM monitor, and an average value of a film thickness of an Ni layer was calculated from arbitrary 10 locations. When an average value of the film thickness was 40% or more of an initial film thickness, it was rated as “A”, when the average value of the film thickness was 20% or more, it was rated as “B”, and when the average value of the film thickness was less than 10%, it was rated as “D”.
[0116] (3) Void
[0117] For the cross section of the lead frame prepared in the above (2), a radiograph of the solder bonded section was taken using an X-ray radioscopic device. Then, an area ratio of voids generated at a solder joint interface was calculated. When average value of the void area ratio was 10% or less, it was rated as good (B), when the average value of the void area ratio was over 10% and 25% or less, it was rated as relatively poor (C), and when the average value of the void area ratio was over 25%, it was rated as bad (D).
TABLE-US-00001 TABLE 1 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge (1) (K) leaching void Ex. 1 Bal. 3.0 0.4 0.01 0.01 0.005 0.00167 S B B Ex. 2 Bal. 3.0 0.4 0.03 0.01 0.005 0.00500 S B B Ex. 3 Bal. 3.0 0.5 0.04 0.01 0.005 0.00667 S B B Ex. 4 Bal. 2.4 0.4 0.05 0.01 0.005 0.01042 S B B Ex. 5 Bal. 3.0 0.4 0.06 0.01 0.005 0.01000 S B B Ex. 6 Bal. 3.0 0.5 0.08 0.01 0.005 0.01333 S B B Ex. 7 Bal. 3.0 0.5 0.01 0.04 0.005 0.00042 S B B Ex. 8 Bal. 3.0 0.5 0.02 0.04 0.005 0.00083 S B B Ex. 9 Bal. 3.0 0.4 0.03 0.02 0.005 0.00250 S B B Ex. 10 Bal. 3.0 0.5 0.03 0.02 0.003 0.00150 S B B Ex. 11 Bal. 3.0 0.5 0.04 0.01 0.003 0.00400 S B B Ex. 12 Bal. 3.0 0.5 0.05 0.01 0.003 0.00500 S B B Ex. 13 Bal. 3.0 0.5 0.04 0.02 0.005 0.00333 S B B Ex. 14 Bal. 3.0 0.4 0.05 0.02 0.005 0.00417 S B B Ex. 15 Bal. 3.0 0.5 0.07 0.03 0.005 0.00389 S B B Ex. 16 Bal. 2.8 0.5 0.07 0.03 0.005 0.00417 S B B Ex. 17 Bal. 3.0 0.4 0.03 0.08 0.005 0.00063 S B B Ex. 18 Bal. 3.0 0.4 0.04 0.09 0.005 0.00074 S B B Ex. 19 Bal. 3.0 0.5 0.05 0.05 0.005 0.00167 A B B Ex. 20 Bal. 3.0 0.7 0.03 0.01 0.005 0.00500 S B B Ex. 21 Bal. 3.0 0.7 0.05 0.01 0.005 0.00833 S B B Ex. 22 Bal. 3.0 0.7 0.09 0.01 0.005 0.01500 S B B Ex. 23 Bal. 3.0 0.7 0.03 0.03 0.005 0.00167 S B B Ex. 24 Bal. 3.0 0.7 0.05 0.04 0.005 0.00208 S B B Ex. 25 Bal. 3.0 0.7 0.07 0.03 0.005 0.00389 S B B Ex. 26 Bal. 1.0 0.7 0.07 0.03 0.005 0.01167 S B B Ex. 27 Bal. 3.0 0.1 0.07 0.03 0.005 0.00389 A B B Ex. 28 Bal. 4.0 0.5 0.07 0.03 0.005 0.00292 A B B Ex. 29 Bal. 3.0 0.5 0.05 0.005 0.005 0.01667 S B B Ex. 30 Bal. 3.0 0.4 0.01 0.01 0.015 0.00500 S B B Ex. 31 Bal. 3.0 1.0 0.04 0.01 0.003 0.00400 S B B Comp. Ex. 1 Bal. 1.0 0.5 0.05 0.01 0.015 0.07500 S B D Comp. Ex. 2 Bal. 3.0 0.5 0.005 0.01 0.001 0.00017 S D B Comp. Ex. 3 Bal. 3.0 0.5 0.05 0.2 0.003 0.00025 D — — Comp. Ex. 4 Bal. 0.1 0.5 0.01 0.02 0.003 0.01500 S B B Comp. Ex. 5 Bal. 5.0 0.5 0.03 0.02 0.003 0.00090 S B B Comp. Ex. 6 Bal. 3.0 0.5 0.001 0.02 0.015 0.00025 S D B Comp. Ex. 7 Bal. 3.0 0.5 1.0 0.1 0.003 0.01000 D — — Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00002 TABLE 2 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 32 Bal. 3.0 0.4 0.01 0.01 0.005 0.1 0.00167 S B B Ex. 33 Bal. 3.0 0.4 0.03 0.01 0.005 0.1 0.00500 S B B Ex. 34 Bal. 3.0 0.5 0.04 0.01 0.005 0.1 0.00667 S B B Ex. 35 Bal. 3.0 0.4 0.05 0.01 0.005 0.1 0.00833 S B B Ex. 36 Bal. 3.0 0.5 0.08 0.01 0.005 0.1 0.01333 S B B Ex. 37 Bal. 3.0 0.5 0.01 0.04 0.005 0.1 0.00042 S B B Ex. 38 Bal. 3.0 0.4 0.03 0.02 0.005 0.1 0.00250 S B B Ex. 39 Bal. 3.0 0.5 0.03 0.02 0.003 0.1 0.00150 S B B Ex. 40 Bal. 3.0 0.5 0.05 0.01 0.003 0.1 0.00500 S B B Ex. 41 Bal. 3.0 0.5 0.04 0.02 0.005 0.1 0.00333 S B B Ex. 42 Bal. 3.0 0.4 0.05 0.02 0.005 0.1 0.00417 S B B Ex. 43 Bal. 3.0 0.5 0.07 0.03 0.005 0.1 0.00389 S B B Ex. 44 Bal. 3.0 0.4 0.04 0.09 0.005 0.1 0.00074 S B B Ex. 45 Bal. 3.0 0.5 0.05 0.05 0.005 0.1 0.00167 A B B Ex. 46 Bal. 3.0 0.7 0.03 0.01 0.005 0.1 0.00500 S B B Ex. 47 Bal. 3.0 0.7 0.09 0.01 0.005 0.1 0.01500 S B B Ex. 48 Bal. 3.0 0.7 0.03 0.03 0.005 0.1 0.00167 S B B Ex. 49 Bal. 3.0 0.7 0.05 0.04 0.005 0.1 0.00208 S B B Ex. 50 Bal. 3.0 0.7 0.07 0.03 0.005 0.1 0.00389 S B B Ex. 51 Bal. 1.0 0.7 0.07 0.03 0.005 0.1 0.01167 A B B Ex. 52 Bal. 3.0 0.1 0.07 0.03 0.005 0.1 0.00389 A B B Ex. 53 Bal. 4.0 0.5 0.07 0.03 0.005 0.1 0.00292 A B B Ex. 54 Bal. 3.0 0.5 0.05 0.005 0.005 0.1 0.01667 S B B Ex. 55 Bal. 3.0 0.4 0.01 0.01 0.015 0.1 0.00500 S B B Ex. 56 Bal. 3.0 1.0 0.04 0.01 0.003 0.1 0.00400 S B B Comp. Ex. 8 Bal. 1.0 0.5 0.05 0.01 0.015 0.1 0.07500 S B D Comp. Ex. 9 Bal. 3.0 0.5 0.005 0.01 0.001 0.1 0.00017 S D B Comp. Ex. 10 Bal. 3.0 0.5 0.05 0.2 0.003 0.1 0.00025 D — — Comp. Ex. 11 Bal. 0.1 0.5 0.01 0.02 0.003 0.1 0.01500 S B B Comp. Ex. 12 Bal. 5.0 0.5 0.03 0.02 0.003 0.1 0.00090 S B B Comp. Ex. 13 Bal. 3.0 0.5 0.001 0.02 0.015 0.1 0.00025 S D B Comp. Ex. 14 Bal. 3.0 0.5 1.0 0.1 0.003 0.1 0.01000 D — — Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00003 TABLE 3 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 57 Bal. 3.0 0.4 0.01 0.01 0.005 0.5 0.00167 S B B Ex. 58 Bal. 3.0 0.5 0.04 0.01 0.005 0.5 0.00667 S B B Ex. 59 Bal. 3.0 0.4 0.06 0.01 0.005 0.5 0.01000 S B B Ex. 60 Bal. 3.0 0.5 0.01 0.04 0.005 0.5 0.00042 S B B Ex. 61 Bal. 3.0 0.4 0.03 0.02 0.005 0.5 0.00250 S B B Ex. 62 Bal. 3.0 0.5 0.04 0.01 0.003 0.5 0.00400 S B B Ex. 63 Bal. 3.0 0.5 0.04 0.02 0.005 0.5 0.00333 S B B Ex. 64 Bal. 3.0 0.5 0.07 0.03 0.005 0.5 0.00389 S B B Ex. 65 Bal. 3.0 0.4 0.03 0.08 0.005 0.5 0.00063 S B B Ex. 66 Bal. 3.0 0.5 0.05 0.05 0.005 0.5 0.00167 A B B Ex. 67 Bal. 3.0 0.7 0.05 0.01 0.005 0.5 0.00833 S B B Ex. 68 Bal. 3.0 0.7 0.03 0.03 0.005 0.5 0.00167 S B B Ex. 69 Bal. 3.0 0.7 0.07 0.03 0.005 0.5 0.00389 S B B Ex. 70 Bal. 3.0 0.1 0.07 0.03 0.005 0.5 0.00389 A B B Ex. 71 Bal. 3.0 0.5 0.05 0.005 0.005 0.5 0.01667 S B B Ex. 72 Bal. 3.0 1.0 0.04 0.01 0.003 0.5 0.00400 S B B Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00004 TABLE 4 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 73 Bal. 3.0 0.4 0.03 0.01 0.005 1.0 0.00500 S B B Ex. 74 Bal. 3.0 0.4 0.05 0.01 0.005 1.0 0.00833 S B B Ex. 75 Bal. 3.0 0.5 0.08 0.01 0.005 1.0 0.01333 S B B Ex. 76 Bal. 3.0 0.5 0.02 0.04 0.005 1.0 0.00083 S B B Ex. 77 Bal. 3.0 0.5 0.03 0.02 0.003 1.0 0.00150 S B B Ex. 78 Bal. 3.0 0.5 0.05 0.01 0.003 1.0 0.00500 S B B Ex. 79 Bal. 3.0 0.4 0.05 0.02 0.005 1.0 0.00417 S B B Ex. 80 Bal. 3.0 0.5 0.07 0.03 0.005 1.0 0.00389 S B B Ex. 81 Bal. 3.0 0.4 0.04 0.09 0.005 1.0 0.00074 S B B Ex. 82 Bal. 3.0 0.7 0.03 0.01 0.005 1.0 0.00500 S B B Ex. 83 Bal. 3.0 0.7 0.09 0.01 0.005 1.0 0.01500 S B B Ex. 84 Bal. 3.0 0.7 0.05 0.04 0.006 1.0 0.00250 S B B Ex. 85 Bal. 1.0 0.7 0.07 0.03 0.005 1.0 0.01167 A B B Ex. 86 Bal. 4.0 0.5 0.07 0.03 0.005 1.0 0.00292 A B B Ex. 87 Bal. 3.0 0.4 0.01 0.01 0.015 1.0 0.00500 S B B Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00005 TABLE 5 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 88 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 0.00167 S B B Ex. 89 Bal. 3.0 0.4 0.03 0.01 0.005 2.0 0.00500 S B B Ex. 90 Bal. 3.0 0.4 0.05 0.01 0.005 2.0 0.00833 S B B Ex. 91 Bal. 3.0 0.4 0.06 0.01 0.005 2.0 0.01000 S B B Ex. 92 Bal. 2.5 0.8 0.08 0.008 0.008 2.0 0.03200 S B B Ex. 93 Bal. 3.0 0.5 0.01 0.04 0.005 2.0 0.00042 S B B Ex. 94 Bal. 3.0 0.5 0.02 0.04 0.005 2.0 0.00083 S B B Ex. 95 Bal. 3.0 0.5 0.03 0.02 0.003 2.0 0.00150 S B B Ex. 96 Bal. 3.0 0.5 0.04 0.01 0.003 2.0 0.00400 S B B Ex. 97 Bal. 3.0 0.5 0.04 0.02 0.005 2.0 0.00333 S B B Ex. 98 Bal. 3.0 0.4 0.05 0.02 0.005 2.0 0.00417 S B B Ex. 99 Bal. 3.0 0.5 0.07 0.03 0.005 2.0 0.00389 S B B Ex. 100 Bal. 3.0 0.4 0.03 0.08 0.005 2.0 0.00063 S B B Ex. 101 Bal. 3.0 0.5 0.05 0.05 0.005 2.0 0.00167 B B B Ex. 102 Bal. 3.0 0.7 0.03 0.01 0.005 2.0 0.00500 S B B Ex. 103 Bal. 3.0 0.7 0.09 0.01 0.005 2.0 0.01500 S B B Ex. 104 Bal. 3.0 0.7 0.03 0.03 0.005 2.0 0.00167 S B B Ex. 105 Bal. 3.0 0.7 0.07 0.03 0.005 2.0 0.00389 A B B Ex. 106 Bal. 1.0 0.7 0.07 0.03 0.005 2.0 0.01167 A B B Ex. 107 Bal. 4.0 0.5 0.07 0.03 0.005 2.0 0.00292 A B B Ex. 108 Bal. 3.0 0.5 0.05 0.005 0.005 2.0 0.01667 S B B Ex. 109 Bal. 3.0 1.0 0.04 0.01 0.003 2.0 0.00400 S B B Comp. Ex. 15 Bal. 1.0 0.5 0.05 0.01 0.015 2.0 0.07500 S B D Comp. Ex. 16 Bal. 3.0 0.5 0.005 0.01 0.001 2.0 0.00017 S D B Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00006 TABLE 6 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 110 Bal. 3.0 0.4 0.01 0.01 0.005 3.0 0.00167 S B B Ex. 111 Bal. 3.0 0.4 0.03 0.01 0.005 3.0 0.00500 S B B Ex. 112 Bal. 3.0 0.5 0.04 0.01 0.005 3.0 0.00667 S B B Ex. 113 Bal. 3.0 0.4 0.06 0.01 0.005 3.0 0.01000 S B B Ex. 114 Bal. 3.0 0.5 0.08 0.01 0.005 3.0 0.01333 S B B Ex. 115 Bal. 3.0 0.5 0.01 0.04 0.005 3.0 0.00042 S B B Ex. 116 Bal. 3.0 0.4 0.03 0.02 0.005 3.0 0.00250 S B B Ex. 117 Bal. 3.0 0.5 0.03 0.02 0.003 3.0 0.00150 S B B Ex. 118 Bal. 3.0 0.5 0.04 0.01 0.003 3.0 0.00400 S B B Ex. 119 Bal. 3.0 0.5 0.04 0.02 0.005 3.0 0.00333 S B B Ex. 120 Bal. 3.0 0.4 0.05 0.02 0.005 3.0 0.00417 S B B Ex. 121 Bal. 3.0 0.5 0.07 0.03 0.005 3.0 0.00389 S B B Ex. 122 Bal. 3.0 0.4 0.03 0.08 0.005 3.0 0.00063 S B B Ex. 123 Bal. 3.0 0.4 0.04 0.09 0.005 3.0 0.00074 S B B Ex. 124 Bal. 3.0 0.5 0.05 0.05 0.005 3.0 0.00167 B B B Ex. 125 Bal. 3.0 0.7 0.05 0.01 0.005 3.0 0.00833 S B B Ex. 126 Bal. 2.5 0.7 0.09 0.01 0.005 3.0 0.01800 S B B Ex. 127 Bal. 3.0 0.7 0.03 0.03 0.005 3.0 0.00167 S B B Ex. 128 Bal. 3.0 0.7 0.07 0.03 0.005 3.0 0.00389 A B B Ex. 129 Bal. 1.0 0.7 0.07 0.03 0.005 3.0 0.01167 A B B Ex. 130 Bal. 3.0 0.1 0.07 0.03 0.005 3.0 0.00389 B B B Ex. 131 Bal. 3.0 0.5 0.05 0.005 0.005 3.0 0.01667 S B B Ex. 132 Bal. 3.0 0.4 0.01 0.01 0.015 3.0 0.00500 S B B Ex. 133 Bal. 3.0 1.0 0.04 0.01 0.003 3.0 0.00400 S B B Comp. Ex. 17 Bal. 1.0 0.5 0.05 0.01 0.015 3.0 0.07500 S B D Comp. Ex. 18 Bal. 3.0 0.5 0.005 0.01 0.001 3.0 0.00017 S D B Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00007 TABLE 7 Alloy Composition (mass %) optional Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi element (1) (K) leaching void Ex. 134 Bal. 3.0 0.4 0.01 0.01 0.005 4.0 0.00167 S B B Ex. 135 Bal. 2.0 0.4 0.03 0.01 0.005 4.0 0.00750 S B B Ex. 136 Bal. 3.0 0.5 0.04 0.01 0.005 4.0 0.00667 S B B Ex. 137 Bal. 3.0 0.4 0.05 0.01 0.005 4.0 0.00833 S B B Ex. 138 Bal. 3.0 0.5 0.08 0.01 0.005 4.0 0.01333 S B B Ex. 139 Bal. 3.0 0.5 0.01 0.04 0.005 4.0 0.00042 S B B Ex. 140 Bal. 3.0 0.5 0.02 0.04 0.005 4.0 0.00083 S B B Ex. 141 Bal. 3.0 0.4 0.03 0.02 0.005 4.0 0.00250 S B B Ex. 142 Bal. 3.0 0.5 0.04 0.01 0.003 4.0 0.00400 S B B Ex. 143 Bal. 3.0 0.5 0.05 0.01 0.003 4.0 0.00500 S B B Ex. 144 Bal. 3.0 0.5 0.04 0.02 0.005 4.0 0.00333 S B B Ex. 145 Bal. 3.0 0.4 0.05 0.02 0.005 4.0 0.00417 S B B Ex. 146 Bal. 3.0 0.5 0.07 0.03 0.005 4.0 0.00389 S B B Ex. 147 Bal. 3.0 0.4 0.03 0.08 0.005 4.0 0.00063 S B B Ex. 148 Bal. 3.0 0.4 0.04 0.09 0.005 4.0 0.00074 S B B Ex. 149 Bal. 3.0 0.5 0.05 0.05 0.005 4.0 0.00167 B B B Ex. 150 Bal. 3.0 0.7 0.05 0.01 0.005 4.0 0.00833 S B B Ex. 151 Bal. 3.0 0.7 0.09 0.01 0.005 4.0 0.01500 S B B Ex. 152 Bal. 3.0 0.8 0.03 0.03 0.005 4.0 0.00167 S B B Ex. 153 Bal. 3.0 0.7 0.05 0.04 0.005 4.0 0.00208 S B B Ex. 154 Bal. 1.0 0.7 0.07 0.03 0.005 4.0 0.01167 B B B Ex. 155 Bal. 3.0 0.1 0.07 0.03 0.005 4.0 0.00389 B B B Ex. 156 Bal. 4.0 0.5 0.07 0.03 0.005 4.0 0.00292 B B B Ex. 157 Bal. 3.0 0.5 0.05 0.005 0.005 4.0 0.01667 S B B Ex. 158 Bal. 3.0 1.0 0.04 0.01 0.003 4.0 0.00400 S B B Ex. 159 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Mn: 0.00167 S B B 0.01 Ex. 160 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Pd: 0.00167 S B B 0.01 Ex. 161 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Au: 0.00167 S B B 0.01 Ex. 162 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Cr: 0.00167 S B B 0.01 Ex. 163 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Fe: 0.00167 S B B 0.01 Ex. 164 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 V: 0.00167 S B B 0.01 Ex. 165 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Mo: 0.00167 S B B 0.01 Ex. 166 Bal. 3.0 0.4 0.01 0.01 0.005 2.0 Nb: 0.00167 S B B 0.01 Comp. Bal. 1.0 0.5 0.05 0.01 0.015 4.0 0.07500 S B D Ex. 19 Comp. Bal. 3.0 0.5 0.005 0.01 0.001 4.0 0.00017 S D B Ex. 20 Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00008 TABLE 8 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 167 Bal. 3.0 0.4 0.03 0.01 0.005 6.0 0.00500 S B B Ex. 168 Bal. 3.0 0.4 0.05 0.01 0.005 6.0 0.00833 S B B Ex. 169 Bal. 3.0 0.5 0.08 0.01 0.005 6.0 0.01333 S B B Ex. 170 Bal. 3.0 0.5 0.02 0.04 0.005 6.0 0.00083 S B B Ex. 171 Bal. 3.0 0.5 0.03 0.02 0.003 6.0 0.00150 S B B Ex. 172 Bal. 3.0 0.5 0.05 0.01 0.003 6.0 0.00500 S B B Ex. 173 Bal. 3.0 0.4 0.05 0.02 0.005 6.0 0.00417 S B B Ex. 174 Bal. 3.0 0.5 0.07 0.03 0.005 6.0 0.00389 S B B Ex. 175 Bal. 3.0 0.4 0.04 0.09 0.005 6.0 0.00074 S B B Ex. 176 Bal. 3.0 0.7 0.03 0.01 0.005 6.0 0.00500 S B B Ex. 177 Bal. 3.0 0.7 0.09 0.01 0.005 6.0 0.01500 A B B Ex. 178 Bal. 3.0 0.7 0.05 0.04 0.005 6.0 0.00208 S B B Ex. 179 Bal. 1.0 0.7 0.07 0.03 0.005 6.0 0.01167 B B B Ex. 180 Bal. 4.0 0.5 0.07 0.03 0.005 6.0 0.00292 B B B Ex. 181 Bal. 3.0 0.4 0.01 0.01 0.015 6.0 0.00500 S B B Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
TABLE-US-00009 TABLE 9 Alloy Composition (mass %) Relation ΔT Ni Sn Ag Cu Ni Co Ge Bi (1) (K) leaching void Ex. 182 Bal. 3.0 0.4 0.01 0.01 0.005 9.0 0.00167 S B B Ex. 183 Bal. 3.0 0.4 0.03 0.01 0.005 9.0 0.00500 S B B Ex. 184 Bal. 3.0 0.5 0.04 0.01 0.005 9.0 0.00667 S B B Ex. 185 Bal. 3.0 0.4 0.05 0.01 0.005 9.0 0.00833 S B B Ex. 186 Bal. 3.0 0.5 0.08 0.01 0.005 9.0 0.01333 S B B Ex. 187 Bal. 3.0 0.5 0.01 0.04 0.005 9.0 0.00042 S B B Ex. 188 Bal. 3.0 0.4 0.03 0.02 0.005 9.0 0.00250 S B B Ex. 189 Bal. 3.0 0.5 0.03 0.02 0.003 9.0 0.00150 S B B Ex. 190 Bal. 3.0 0.5 0.05 0.01 0.003 9.0 0.00500 S B B Ex. 191 Bal. 3.0 0.5 0.04 0.02 0.005 9.0 0.00333 S B B Ex. 192 Bal. 3.0 0.4 0.05 0.02 0.005 9.0 0.00417 S B B Ex. 193 Bal. 3.0 0.5 0.07 0.03 0.005 9.0 0.00389 S B B Ex. 194 Bal. 3.0 0.4 0.04 0.09 0.005 9.0 0.00074 A B B Ex. 195 Bal. 3.0 0.7 0.03 0.01 0.005 9.0 0.00500 S B B Ex. 196 Bal. 3.0 0.7 0.2 0.01 0.0025 9.0 0.01667 S B B Ex. 197 Bal. 3.0 0.7 0.03 0.03 0.005 9.0 0.00167 S B B Ex. 198 Bal. 3.0 0.7 0.05 0.04 0.005 9.0 0.00208 A B B Ex. 199 Bal. 3.0 0.7 0.07 0.03 0.005 9.0 0.00389 B B B Ex. 200 Bal. 3.0 0.7 0.3 0.04 0.003 9.0 0.00750 B B B Ex. 201 Bal. 3.0 0.1 0.07 0.03 0.005 9.0 0.00389 B B B Ex. 202 Bal. 4.0 0.5 0.07 0.03 0.005 9.0 0.00292 B B B Ex. 203 Bal. 3.0 1.0 0.04 0.01 0.003 9.0 0.00400 A B B Comp. Ex. 21 Bal. 1.0 0.5 0.05 0.01 0.015 9.0 0.07500 S B D Comp. Ex. 22 Bal. 3.0 0.5 0.005 0.01 0.001 9.0 0.00017 S D B Comp. Ex. 23 Bal. 3.0 0.5 0.05 0.2 0.003 9.0 0.00025 D — — Comp. Ex. 24 Bal. 0.1 0.5 0.01 0.02 0.003 9.0 0.01500 S B B Comp. Ex. 25 Bal. 5.0 0.5 0.03 0.02 0.003 9.0 0.00090 S B B Comp. Ex. 26 Bal. 3.0 0.5 0.001 0.02 0.015 9.0 0.00025 S D B Comp. Ex. 27 Bal. 3.0 0.5 0.1 0.1 0.003 9.0 0.01000 D — — Ex = Example Comp. Ex. = Comparative Example The underline indicates that it does not fall within the scope of the present invention.
[0118] As shown in Tables 1 to 9, according to Examples 1 to 203, the content of each constituent element and the relation (1) were satisfied for all the alloy compositions, whereby Ni leaching and voids at bonded interfaces were not observed. In addition, it was also confirmed that they exhibited higher tensile strength than Comparative Examples 1 to 27.
[0119] On the other hand, according to Comparative Examples 1, 8, 15, 17, 19, and 21, the contents of Ag, Co, Ge, and Ni were not well-balanced due to exceeding the upper limit of the relation (1), so that voids were generated. According to Comparative Examples 2, 9, 16, 18, 20, 22, and 27, the balance of the contents of Ag, Co, Ge, and Ni was poor because the relation (1) is lower than the lower limit, so that they were inferior with regard to Ni leaching.
[0120] The evaluation regarding AT of Comparative Examples 3, 10, and 23 were “D” because the liquidus temperature was high due to high Co content. Because the liquidus temperature was 500° C. or higher and a solder joint could not be formed, no other evaluation was performed. For Comparative Examples 4, 11, and 24, it was confirmed that since a small amount of Ag.sub.3Sn was precipitated due to low Ag-content, the tensile strength was low as compared with those of Examples 1 to 203. For Comparative Examples 5, 12, and 25, it was confirmed that since coarse Ag.sub.3Sn was precipitated due to too high Ag content, the tensile strength was low as compared with those of Examples 1 to 203.
[0121] For Comparative Examples 6, 13, and 26, Ni leaching could not be suppressed because the Ni content was small. Comparative Examples 7, 14, and 27 were not evaluated because the liquidus temperature was high due to too high Ni content and a solder joint could not be formed.
[0122] As mentioned above, the solder alloy of the examples have small ΔT, high tensile strength, can suppress Ni leaching, and can suppress generation of voids at the bonded interface, so that they enable high-quality die bonding.