CATHODIC PROTECTION OF COPPER PLUMBING SYSTEM FOR PREVENTION OF CORROSION

Abstract

Provided is a system and method for preventing the chemical redox reaction, and thereby, corrosion between potable water and copper piping systems, which causes pinhole leaks in the copper piping systems. A sacrificial anode, made of a material, such as a metal or metal alloy less noble than copper, e.g., iron, zinc, aluminum, magnesium, titanium, and/or alloys thereof, is electrically attached to the potable water copper piping system. Alternatively an active cathodic corrosion prevention system may be used. The active cathodic corrosion protection system is composed of an independent source of DC power, a voltage controller and a non-sacrificial grounding anode. The negative terminal of the voltage controller is connected to the potable water copper piping system. The system is maintained at a voltage and/or potential above the reduction potential of copper.

Claims

1. A corrosion prevention system for a potable water copper piping system, wherein the potable water copper piping system comprises non-conductive mains and/or laterals, comprising: a. at least one sacrificial anode electrically connected to the copper piping system, wherein the sacrificial anode is comprised of titanium, b. whereby the copper piping system is maintained at a voltage above the reduction potential of copper.

2-3. (canceled)

4. A corrosion prevention potable water system, comprising: a. at least one non-conductive main and/or lateral, b. a copper piping system connected to the non-conductive main and/or lateral, c. at least one sacrificial anode electrically connected to the copper piping, wherein the sacrificial anode is comprised of titanium.

5-6. (canceled)

7. A corrosion prevention system for a potable water copper piping system, wherein the potable water copper piping system comprises non-conductive mains and/or laterals, comprising: a. at least one insoluble anode, b. a power source electrically connected to the insoluble anode, and c. a voltage controller electrically connected to the insoluble anode, the power source, and the copper piping system, d. whereby the copper piping system is maintained at a voltage above the reduction potential of copper.

8. The corrosion prevention system of claim 7, wherein the insoluble anode is comprised of graphite.

9. The corrosion prevention system of claim 7, wherein the power source comprises a solar cell.

10. The corrosion prevention system of claim 7, wherein the power source comprises an AC/DC rectifier converter.

11. A corrosion protection system to prevent corrosion of a copper potable water piping system, comprising: a. at least one non-conductive main and/or lateral, b. a copper piping system connected to the non-conductive main and/or lateral, c. at least one insoluble anode, d. a power source electrically connected to the insoluble anode, and e. a voltage controller electrically connected to the insoluble anode, the power source, and the copper piping system, f. whereby the copper piping system is maintained at a voltage above the reduction potential of copper.

12. The corrosion prevention system of claim 11, wherein the insoluble anode is comprised of graphite.

13. The corrosion prevention system of claim 11, wherein the power source comprises a solar cell.

14. The corrosion prevention system of claim 11, wherein the power source comprises an AC/DC rectifier converter.

15. A method for preventing corrosion in potable water copper piping system connected to non-conductive mains and/or laterals, comprising: a. electrically connecting a sacrificial anode to the copper piping system, b. whereby the copper piping system is maintained at a voltage above the reduction potential of copper.

16. The method of claim 15, wherein the sacrificial anode is comprised of a metal less noble than copper.

17. The method of claim 16, wherein the sacrificial anode is comprised of iron, zinc, aluminum, magnesium, titanium, or an alloy thereof.

18. A method for preventing corrosion in potable water copper piping system connected to non-conductive mains and/or laterals, comprising: a. electrically connecting a voltage controller to the copper piping system, wherein the voltage controller is electrically connected to a power source and an insoluble anode, wherein the power source is electrically connected to the insoluble anode, wherein said voltage controller is connected to an AC/DC rectifier converter, b. whereby the copper piping system is maintained at a voltage above the reduction potential of copper

19. The method of claim 14, wherein the insoluble anode is comprised of graphite.

20. A method for preventing corrosion in potable water copper piping systems connected to non-conductive mains and/or laterals, comprising: raising the cathodic potential of the copper piping to at least a cathodic potential of a redox reaction between disinfectant chemicals used to produce potable water and the copper piping system.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0035] Embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements and in which:

[0036] FIG. 1 illustrates a passive corrosion prevention system according to one embodiment of the invention.

[0037] FIG. 2 illustrates an active corrosion prevention system according to one embodiment of the invention.

DETAILED DESCRIPTION

[0038] The following detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show illustrations in accordance with example embodiments.

[0039] The systems and methods disclosed herein for preventing corrosion of copper piping and the prevention of copper pipe pin holes comprise electrically attaching a dedicated cathodic corrosion protection system to the copper potable water piping system. The passive cathodic protection system may be composed of a sacrificial anode made of a metal or metal alloy, which is less noble than copper. The anode is in contact with the ground and electrically connected to the copper pipe system. The ground acts as an electrolyte forming an electrolytic cell of the sacrificial anode and the exterior surface of the copper pipe, which are in contact with the ground. This allows the transport of ions to the copper surface where they are reduced, thus preventing the dissolution of metallic copper. If copper ions were present in the electrolyte they would be reduced and plated on the pipe as elemental copper. The sacrificial anode maintains the copper piping system at a voltage above the reduction potential of copper in the potable water environment, thus making the redox chemical reaction between the copper pipe and the potable water cathodic, and thus preventing the interior corrosion of the copper piping system.

[0040] Alternatively, an active cathode corrosion protection system supplied by an independent electrical energy source may be used. The positive terminal of the active system is connected to ground by a non-sacrificial anode. The negative terminal is connected to the copper piping system. The voltage between the non-sacrificial grounding anode and the copper piping system is maintained at a level at or above the reduction potential of copper. As previously mentioned above, this prevents formation of interior pinhole leaks as well as exterior corrosion of copper. All connections must be electrically conductive.

[0041] FIG. 1 shows an example embodiment of a copper pipe corrosion prevention system according to the present invention. Plastic main 110 provides potable water from a water source. Plastic lateral 120 provides water from plastic main 110 to a copper piping system at a point of use through service connection 130. The delivery system is comprised of plastic main 110 and plastic lateral 120, and is generally underground, as indicated by the cross hatches. Note that, for clarity, only a portion of the ground is shown crosshatched.

[0042] Water flows through the copper piping system, past solder prill 140, soldered tee 150, and soldered 90 degree elbow 160, creates turbulence at points 170. In past copper piping systems, these turbulent flow points would have provided the activation energy required to initiate a redox reaction between the copper piped and the potable water; however the iron mains and laterals raised the potential of the copper to the level where the Redox reaction became cathodic, so that corrosion did not occur near the turbulent flow points. Note that solder prill 140, soldered tee 150, and soldered 90 degree elbow 160 are exemplary components of the system, and are only used to explain where turbulence and pinholes may occur. Any number of these components, from none to many, may be present in the system.

[0043] The present invention adds sacrificial anode 180, which is electrically connected to the copper piping by, e.g., electrical conductor 190 and clamps 200. While electrical conductor 190 and clamps 200 are provided as an example, any means of electrically connecting sacrificial node 180 to the copper piping may be used, and one of ordinary skill in the art will recognize other such connections. At least part of sacrificial anode 180 must be grounded, as indicated by the cross hatches in FIG. 1. Furthermore, while FIG. 1 only shows one sacrificial anode 180, more than one sacrificial anode may be used. Sacrificial anode 180 is comprised of a material less noble and/or more reactive than copper, such as, e.g., a metal or metal alloy such as iron, zinc, aluminum, magnesium, titanium, or alloys thereof One of ordinary skill in the art will recognize other materials that may be used. Sacrificial anode 180 maintains the copper piping system at a voltage above the reduction potential of copper, thus preventing the interior corrosion of the copper piping system by making the redox reaction potential with the potable water cathodic.

[0044] The ground medium provides the electrical return leg of the electrolytic circuit. The required size of sacrificial anode 180 depends both on the area and the size of the copper piping system. The required number and location of sacrificial anodes 180 is dependent on the size of the copper piping system, the electrical conductivity of the common ground medium, and the voltage difference between sacrificial anode 180 and the protected copper piping system cathode. Iron metal may be used for a sacrificial anode for more benign conditions, but zinc, aluminum alloy, magnesium, or titanium may be required for more electrically resistant grounding medium and/or larger area piping systems.

[0045] FIG. 2 illustrates an alternate embodiment of the present invention, an active cathodic corrosion protection system. This system is substantially the same as the system described in FIG. 1, but with a DC voltage from an independent power source, controlled at a voltage above the reduction potential of copper, impressed on the copper pipe system. In this system, plastic main 110, plastic lateral 120, service connection 130, solder prill 140, soldered tee 150, soldered 90 degree elbow 160, and turbulence points 170 are substantially the same as described with respect to FIG. 1. In this system, however, insoluble anode 210 is used to contact ground. Insoluble anode 210 may be made of an insoluble material, such as graphite. One of ordinary skill in the art will recognize other suitable materials for insoluble anode 210. Insoluble anode 210 is electrically connected to the positive D.C. terminal of the power source 220 and voltage controller 230. D.C. power source 220 is electrically connected to voltage controller 230. D.C. power source 220 may be any source of direct current power, including but not limited to a storage battery or an AC/DC rectifier converter. With DC power supply the voltage controller 230 is electrically connected to the negative terminal of the rectifier converter and to the potable water copper piping system, for example, the negative terminal of voltage controller 230 may be electrically connected to the copper piping system. Any source of electrical energy (of adequate capacity and high enough voltage) may be used. It is to be appreciated that the power supply 220 may be an AC/DC converter supplied from an AC power source and that the voltage controller 230 may be located between the AC/DC converter and the AC power source, with the negative output terminal of the Ac/DC converter 220 connected to the copper pipe system, and whereby the positive output terminal of the AC/DC converter may be connected to the insoluble anode 210. It will be understood by those skilled in the art that the ground acts as an electrolyte forming an electrolytic cell of the sacrificial anode and the exterior surface of the copper pipe, which are in contact with the ground. This allows the transport of ions to the copper surface where they are reduced, thus preventing the dissolution of metallic copper. If copper ions were present in the electrolyte they would be reduced and plated on the pipe as elemental copper. Moreover, it should also be understood that in an alternate embodiment the voltage controller 230 may be on the side of the AC/DC rectifier converter. Additionally, where an AC/DC rectifier converter is used to convert an AC source to DC the voltage controller 230 may further be located between the AC source and the AC/DC converter with the positive converter terminal connected directly to the insoluable grounding anode and the negative terminal connected to the voltage controller and, therefore, to the copper piping.

[0046] Although the invention has been described in terms of particular embodiments, one of ordinary skill in the art, in light of the teachings herein, will be able to generate additional embodiments and modifications without departing from the spirit of, or exceeding the scope of, the claimed invention. This invention is not limited to using the particular elements, materials, or components described herein, and other elements, materials, or components will be equivalent for the purposes of this invention. Accordingly, it is understood that the drawings and the descriptions herein are proffered only to facilitate comprehension of the invention and should not be construed to limit the scope thereof.