TORREFACTION REACTOR AND PROCESS
20220325197 · 2022-10-13
Assignee
Inventors
Cpc classification
F16K11/0856
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C10L5/445
CHEMISTRY; METALLURGY
International classification
Abstract
The invention is directed to a configuration comprising of more than one torrefaction batch reactors. A torrefaction batch reactor of the configuration comprises of a closed housing (2) having a gas inlet (4), a gas outlet (5) and a gas permeable biomass holding structure (6) positioned within the housing (2) defining a biomass holding space (7). The gas inlet (4) and the gas outlet (5) of the torrefaction batch reactor are alternatively fluidly connected to the following gas loops, (i) an air drying gas loop (20), (ii) a torrefaction gas loop (25), and (iii) a cooling gas loop (26). One or more batch reactors of the configuration are fluidly connected to the air drying gas loop (20) and one or more other batch reactors are fluidly connected to the torrefaction gas loop (25).
Claims
1. A configuration comprising more than one torrefaction batch reactors, wherein a torrefaction batch reactor of the configuration comprises of a closed housing (2) having a gas inlet (4), a gas outlet (5) and a gas permeable biomass holding structure (6) positioned within the housing (2) defining a biomass holding space (7) as present between the gas inlet (4) and the gas outlet (5), and wherein the gas inlet (4) and the gas outlet (5) of the torrefaction batch reactor are alternatively fluidly connected to the following gas loops, (i) an air drying gas loop (20), (ii) a torrefaction gas loop (25), and (iii) a cooling gas loop (26), wherein one or more batch reactors of the configuration are fluidly connected to the air drying gas loop (20) and one or more other batch reactors are fluidly connected to the torrefaction gas loop (25).
2. The configuration according to claim 1, wherein the air drying gas loop (20) comprises an air heater (21), a gas displacement means (22), an air inlet (50) and a wet gas outlet (51), the torrefaction gas loop (25) comprises a gas heater, a gas displacement means, an inlet for an substantially inert gas and an outlet for generated torrefaction gas, and the cooling gas loop (26) comprises a gas cooler and a gas displacement means.
3. The configuration according to claim 1, wherein one or more torrefaction batch reactors are connected to the cooling gas loop and wherein one or more reactors are in a transition mode in which torrefied biomass is discharged from the torrefaction batch reactor in the transition mode and biomass is added to the torrefaction batch reactor in the transition mode.
4. The configuration according to claim 3, wherein the configuration comprises at least eight torrefaction batch reactors wherein two torrefaction batch reactors or more are at one time connected to the air drying gas loop (i), three torrefaction batch reactors or more are connected to the torrefaction gas loop (ii), two torrefaction batch reactors or more are connected to the air drying gas loop (iii) and one torrefaction batch reactor or more is in the transition mode (iv).
5. The configuration according to claim 4, wherein the configuration comprises eight torrefaction batch reactors wherein two torrefaction batch reactors are at one time connected to the air drying gas loop (i), three torrefaction batch reactors are connected to the torrefaction gas loop (ii), two torrefaction batch reactors are connected to the air drying gas loop (iii) and one torrefaction batch reactor is in the transition mode (iv).
6. The configuration according to claim 1, wherein the configuration further comprises a rotating valve (30) which valve has different positions and wherein in one first position the valve can fluidly connect a first torrefaction batch reactor or reactors of the configuration to the air drying gas loop, can fluidly connect a different second torrefaction batch reactor or reactors of the configuration to the torrefaction gas loop (25), can fluidly connect a different third torrefaction batch reactor of the configuration to the cooling gas loop and can fluidly disconnect a different fourth torrefaction batch reactor or reactors of the configuration from the gas loops resulting in that the different fourth torrefaction batch reactor is in the transition mode and wherein in another second position of the valve one or more reactors are connected to a different gas loop than the gas loop of the first valve position.
7. The configuration according to claim 6, wherein in one position of the valve two torrefaction batch reactors are fluidly connected to the drying gas loop, two or three torrefaction batch reactors are fluidly connected to the torrefaction gas loop, two torrefaction batch reactors are fluidly connected to the cooling gas loop and one torrefaction batch reactor is fluidly disconnected from the gas loops and is in the transition mode and wherein in a next new position of the rotating valve the torrefaction batch reactor which was in the transition mode in the previous position of the valve is connected to the drying gas loop, one torrefaction batch reactor which was fluidly connected to the drying gas loop in the previous position of the valve is fluidly connected to the torrefaction gas loop, one torrefaction batch reactor which was fluidly connected to the torrefaction gas loop in the previous position of the valve is fluidly connected to the cooling gas loop and one torrefaction batch reactor which was fluidly connected to the cooling gas loop in the previous position of the valve is fluidly disconnected from the cooling gas loop and is in the transition mode.
8. The configuration according to claim 1, wherein the torrefaction batch reactor has a closed tubular housing (2).
9. The configuration according to claim 8, wherein the torrefaction batch reactor (1) comprises a closed tubular housing (2) having an inner wall (3), a gas inlet (4) and a gas outlet (5), a tubular gas permeable biomass holding structure (6) positioned within the tubular housing (2) defining a biomass holding space (7), wherein (A) the tubular gas permeable holding structure (6) has a gas permeable end at both its ends (12,13) and wherein the gas inlet (4) is fluidly connected to an upstream end (12) of the gas permeable holding structure (6) and the gas outlet (5) is fluidly connected to a downstream end (13) of the gas permeable holding structure (6) resulting in use in an axial gas flow through the biomass holding space (7), or (B) the tubular gas permeable holding structure has a gas permeable tubular wall, which wall is spaced away from the inner wall (3) of the tubular housing (2) thereby defining an annular space (17), wherein the gas inlet is fluidly connected to a gas distributor (9) present within the biomass holding space (7) and the gas outlet is fluidly connected to the annular space (17).
10. The configuration according to claim 9, wherein the gas inlet (4) and gas outlet (5) are present at one end (10) of the tubular housing (2) and wherein the opposite end (11) of the tubular housing (2) is provided with a detachable closure (18).
11. The configuration according to claim 9, wherein for (A) the tubular gas permeable biomass holding structure has a closed tubular side wall which is spaced away from the inner wall of the tubular housing resulting in an annular space between the closed tubular side wall and the inner wall of the tubular housing.
12. A process to subject a biomass to torrefaction as performed in a configuration of more than one torrefaction batch reactors, by performing a sequence of cycle steps, wherein in one or more cycle steps the following actions (a)-(f) take place simultaneously: (a) providing biomass to a biomass holding space of a torrefaction batch reactor, (b) drying the biomass by directly contacting the biomass as present in the holding space of another torrefaction batch reactor with air having a temperature of between 50 and 150° C. thereby obtaining a torrefaction batch reactor comprising dried biomass, (c) heating dried biomass obtained in a previous cycle step in another torrefaction batch reactor to a temperature of between 230-280° C. by directly contacting the biomass with a substantially inert gas having a temperature of between 230 and 300° C. thereby obtaining a torrefaction batch reactor comprising torrefaction gas and a heated biomass, (d) directly contacting the heated biomass obtained in a previous cycle step in another torrefaction batch reactor with a substantially inert gas having a temperature of between 230 and 300° C. thereby obtaining a torrefaction batch reactor comprising torrefied biomass and a torrefaction gas, (e) cooling the torrefied biomass obtained in a previous cycle step comprised in another torrefaction batch reactor by directly contacting the torrefied biomass with a cooling gas having a temperature of between 10 and 100° C. thereby obtaining cooled torrefied biomass and (f) emptying the cooled torrefied biomass obtained in a previous cycle step comprised in another torrefaction batch reactor from the torrefaction batch reactor and re-using the thus obtained substantially empty batch reactor in a next action (a) optionally in the same cycle step.
13. The process according to claim 12, wherein the time of one cycle step is between 5 and 10 minutes; and wherein one torrefaction batch reactor performs actions (a) and (f) in one cycle step, action (b) in two cycle steps, action (c) in one cycle step and action (d) in three cycle steps and action (e) in one cycle step.
14. The process according to claim 12, wherein the substantially inert gas in action (c/d) comprises less than 3 vol % oxygen.
15. The process according to claim 14, wherein the substantially inert gas in action (c) and in action (d) comprises of the torrefaction gas obtained in action (c) and in action (d) and/or the combustion gasses obtained when combusting this torrefaction gas; and wherein the substantially inert gas flows in a torrefaction gas loop comprising of a gas heater (31), a gas displacement means (32), the biomass holding space and an outlet (34) for generated torrefaction gas.
16. The process according to claim 15, wherein the torrefaction gas is combusted; wherein the combustion gasses are used to heat up air by indirect heat exchange; and wherein the heated air is used in action (b).
17. The process according to claim 12 as performed in a configuration comprising more than one torrefaction batch reactors, wherein a torrefaction batch reactor of the configuration comprises of a closed housing (2) having a gas inlet (4), a gas outlet (5) and a gas permeable biomass holding structure (6) positioned within the housing (2) defining a biomass holding space (7) as present between the gas inlet (4) and the gas outlet (5), and wherein the gas inlet (4) and the gas outlet (5) of the torrefaction batch reactor are alternatively fluidly connected to the following gas loops, (i) an air drying gas loop (20), (ii) a torrefaction gas loop (25), and (iii) a cooling gas loop (26), wherein one or more batch reactors of the configuration are fluidly connected to the air drying gas loop (20) and one or more other batch reactors are fluidly connected to the torrefaction gas loop (25).
18. The process according to claim 12, wherein the substantially inert gas used in action (c) and in action (d) at start-up of the process comprises of more than 95% vol % carbon dioxide.
19. The process according to claim 12, wherein the biomass is a fibrous biomass having a bulk density of below 200 kg/m.sup.3.
20. The process according to claim 12, wherein the biomass is sugarcane bagasse, sugarcane trash, rice straw and/or wheat straw.
21. A rotating valve having a rotatable central body (30a) with a number of discrete rotatable positions comprising n gas inlet conduits (31) and n gas outlet conduits (32) and positioned within a stationary body (33), wherein between the stationary body and the rotatable central body 2n annual spaces (34a,34b) are present and wherein each gas inlet conduit (31) is fluidly connected to a separate annular inlet space (34a) and each gas outlet conduit (32) is fluidly connected to a separate annular outlet space (34b), wherein the gas inlet conduits (31) have a gas inlet opening (35) at one axial end (36) of the rotatable central body (30a) and wherein the gas outlet conduits (32) have a gas outlet (37) at the same axial end (36) of the rotatable central body (30a), wherein the axial end (36) faces a stationary partition (39) provided with openings (40) aligning with the n gas inlet openings (38) and aligning with the n outlet openings (35) depending on the discrete rotatable position of the rotatable central body (30a), wherein the stationary body (33) is provided with n gas outlets (41) and n gas inlets (42) and wherein each gas outlet (41) is connected to a separate annular inlet space (34a) and wherein each gas inlet (42) is fluidly connected to a separate annular outlet space (34b), and wherein the rotatable central body (30a) can move axially with respect to the stationary body (33).
22. The rotating valve according to claim 21, wherein the annular spaces (34a,34b) are fluidly disconnected from each other at such a discrete position by a seal (43) resulting from an axial force pressing a radial extending surface (44) of the central body (30a) onto an inward radially extending surface (45) of the stationary body (33).
23. The rotating valve according to claim 21, wherein n is a value from 2 to 5.
24. A method to operate a rotating valve according to claim 22, wherein the valve rotates from one discrete position to another discrete position by rotating the central body (30a) after axially spacing away the radial extending surfaces (44) of the central body (30a) from the inward radially extending surfaces (45) of the stationary body(33) by axial movement of the rotatable central body (30a) with respect to the stationary body (33) and when the desired discrete rotational position is reached the rotatable central body (30a) axially moves back such to fluidly disconnected the annular spaces (34a,34b) by seal (43).
25. The configuration according to claim 6, wherein the rotary valve is a valve having a rotatable central body (30a) with a number of discrete rotatable positions comprising n gas inlet conduits (31) and n gas outlet conduits (32) and positioned within a stationary body (33), wherein between the stationary body and the rotatable central body 2n annual spaces (34a,34b) are present and wherein each gas inlet conduit (31) is fluidly connected to a separate annular inlet space (34a) and each gas outlet conduit (32) is fluidly connected to a separate annular outlet space (34b), wherein the gas inlet conduits (31) have a gas inlet opening (35) at one axial end (36) of the rotatable central body (30a) and wherein the gas outlet conduits (32) have a gas outlet (37) at the same axial end (36) of the rotatable central body (30a), wherein the axial end (36) faces a stationary partition (39) provided with openings (40) aligning with the n gas inlet openings (38) and aligning with the n outlet openings (35) depending on the discrete rotatable position of the rotatable central body (30a), wherein the stationary body (33) is provided with n gas outlets (41) and n gas inlets (42) and wherein each gas outlet (41) is connected to a separate annular inlet space (34a) and wherein each gas inlet (42) is fluidly connected to a separate annular outlet space (34b), wherein the rotatable central body (30a) can move axially with respect to the stationary body (33); and wherein n is a value from 2 to 5.
Description
[0066] The invention shall be illustrated by the following
[0067]
[0068] The tubular gas permeable holding structure (6) has a gas permeable end at both its ends (12,13). The gas inlet (4) is fluidly connected to one upstream end (12) of the gas permeable holding structure (6) and the gas outlet (5) is fluidly connected to the downstream end (13) of the gas permeable holding structure (6). This results in use that gasses will flow in an axial gas flow through the biomass holding space (7). The gasses at the downstream end (13) may de discharged at the upper end of the tubular housing (2). In this figure an embodiment is shown wherein the gasses flow via an axially positioned tube (14) to the gas outlet (5) as positioned at the lower end of the tubular housing (2). This is advantageous because inlet (4) and outlet (5) will be located close to each other which simplifies the connection of the reactor to the gas loops. As an alternative the gasses at the downstream end (13) may also flow via the annular space (15) as present between the inner wall (3) of the tubular housing (2) and the gas permeable holding structure (6) to the outlet (5). Further a detachable closure (18) is present on top of the reactor enabling adding fresh biomass and discharging torrefied biomass from the reactor when the reactor is in its transition mode. In the annular space (15) insulation may be present. The arrows in
[0069]
[0070] The tubular gas permeable holding structure (6) has a gas permeable tubular wall (16), which wall is spaced away from the inner wall (3) of the tubular housing (2). Between wall (16) and inner wall (2) an annular space (17) is present. The gas inlet (4) is fluidly connected to a gas distributor (9) present within the biomass holding space (7). The gas outlet (5) is fluidly connected to the annular space (17). The gas distributor (9) is a co-axially positioned conduit (18) within the tubular housing (2) and provided with openings (19) fluidly connecting the gas inlet (4) with the biomass holding space (7). The inlet (4) and outlet (5) are located close to each other which simplifies the connection of the reactor to the gas loops. A detachable closure (18) is present having the same functionality as in
[0071]
[0072]
[0073] Rotating valve (30) having a rotatable central body (30a) with a number of discrete rotatable positions comprising n gas inlet conduits (31) and n gas outlet conduits (32) and positioned within a stationary body (33), wherein between the stationary body and the rotatable central body 2n annual spaces (34a,34b) are present and wherein each gas inlet conduit (31) is fluidly connected to a separate annular inlet space (34a) and each gas outlet conduit (32) is fluidly connected to a separate annular outlet space (34b). N may be any number and suitably n is a value from 2 to 5. In
[0074] In
[0075] In
[0076] In
[0077]
[0078] In
[0079]
[0080] The valve is preferably assembled in the following manner. Simply inserting the central body (30a) axially into the stationary part (33) would not be possible because of the inward radially extending surface (45) of the stationary body (33) and the radial extending surfaces (44) of the central body (30a). To enable assembly the stationary part (33) is build up with interconnecting sections (33a-33f) as shown in
[0081]
[0082] The valve is suitably used in combination with torrefaction batch reactors and more preferably with the torrefaction batch reactors according to this invention as described in this description. The valve, suitably wherein n=3 or higher, can effectively connect the different gas loops (i)-(iii) to the different torrefaction batch reactors without requiring multiple valves and valve operations. When for example the gas inlet and the gas outlet of a torrefaction reactor are connected to a next different gas loop the valve will be moved to another discrete position enabling such a connection as illustrated by
[0083] In a system consisting of eight torrefaction batch reactors the valve may have eight discrete positions. At each position a gas loop may be fluidly connected to more than batch reactors. The gas as provided in said gas loop to the more than one batch reactor may flow in a parallel fashion with respect to the reactors or may flow in series. In a parallel configuration the outlet opening (35) of a gas loop may align with a number of openings (40) corresponding with the number of parallel operated batch reactors. Each openings (40) aligning with outlet opening (35) will then be fluidly connected to the gas inlet of one of the batch reactors. The outlets of the reactors will in turn be fluidly connected to an equal number of openings (40) and all of these openings (40) will be aligned with the gas inlet opening (38) fluidly connected with the gas loop. In an in series configuration channels are provided in the stationary partition (39) such to connect the gas outlet of a first batch reactor with the gas inlet of a next batch reactor.