SYSTEM AND METHOD FOR CUSTOMIZED, ON-DEMAND PRODUCTION OF A DECORATIVE ITEM

Abstract

A computer-based system and method for the customized, on-demand production of minted metal pieces, minted metal assemblies or other decorative item(s) with decorative insert(s) is presented herein. Particularly, the system includes an on-demand management system and data storage device comprising a plurality of selectable metal or insert data and/or selectable housing data for ordering, customizing and the on-demand production of decorative items such as greeting cards.

Claims

1. A computer-based system for on-demand production of a decorative item, comprising: an on-demand management system comprising a computer processor, memory and at least one on-demand data storage device, said at least one on-demand data storage device comprising a plurality of selectable insert data and a plurality of selectable housing data, said plurality of selectable insert data corresponding to a decorative insert and said plurality of selectable housing data corresponding to a decorative housing, said on-demand management system being structured to receive a user selection of at least one of said plurality of selectable decorative insert data and at least one of said plurality of selectable housing data for the on-demand production of said decorative item, said decorative item comprising said decorative housing with said decorative insert attached thereto.

2. The system as recited in claim 1 wherein said on-demand management system is further disposed in a communicative relation with a computer network and structured to facilitate remote user selection and customization of said decorative item via said computer network.

3. The system as recited in claim 1 wherein said decorative insert comprises at least one gemstone, and wherein said plurality of selectable insert data comprises a gemstone type.

4. The system as recited in claim 3 wherein said plurality of selectable insert data further comprises a gemstone size and a gemstone shape.

5. The system as recited in claim 3 wherein said decorative housing comprises at least one card, and wherein said plurality of selectable housing data comprises a card type.

6. The system as recited in claim 5 wherein said on-demand management system is structured to communicate corresponding instructions to at least one output system to produce, on-demand, said decorative item.

7. The system as recited in claim 6 wherein said output system is structured to combine said decorative housing with said decorative insert.

8. The system as recited in claim 1 wherein said decorative item comprises a customized greeting card with said decorative insert attached to a portion thereof.

9. A method for customized, on-demand production of a decorative item, the decorative item comprising a selected decorative insert and a customized housing, the method comprising: displaying to a user via a computer network a plurality of selectable insert data and a plurality of selectable housing data, said plurality of selectable insert data corresponding to a plurality of decorative inserts, and the plurality of selectable housing data corresponding to on- demand production of the customized housing, receiving a user selection at an on-demand management system, the on-demand management system comprising a computer processor, a memory, and at least one data storage device, the at least one data storage device comprising the plurality of selectable insert data and the plurality of selectable housing data, the user selection comprising the selected decorative insert and the plurality of selectable housing data, and communicating the user selection from the on-demand management system to an output system for combining the selected decorative insert and the customized housing.

10. The method as recited in claim 9 further comprising disposing the on-demand management system in a communicative relation with at least one computer network.

11. The method as recited in claim 10 further comprising receiving a user selection from a remote computer system.

12. A decorative item produced on-demand according to user-selected specifications, said decorative item comprising: a housing, and a decorative insert attached to said housing at a specified location, said housing comprising a card with a plurality of decorative indicia disposed therein, said decorative insert being selected by a user via selection of at least one of a plurality of insert data, said plurality of insert data corresponding to a decorative insert type, and said housing being selected by a user via selection of at least one of a plurality of housing data.

13. The decorative item as recited in claim 12 wherein said housing comprises a greeting card.

14. The decorative item as recited in claim 13 wherein said decorative insert is embedded into said specified location of said greeting card.

15. The decorative item as recited in claim 14 wherein said decorative insert comprises a gemstone.

16. The decorative item as recited in claim 14 wherein said decorative insert comprises a metal piece.

17. The decorative item as recited in claim 14 wherein said decorative insert comprises a piece of decorative wood.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] For a better understanding of the nature of the present invention, reference should be made to the following detailed description taken in connection with the accompanying drawings in which:

[0018] FIG. 1 is a schematic representation of the system for the customized and on-demand production of minted metal pieces and/or assemblies as disclosed in accordance with at least one embodiment provided herein.

[0019] FIG. 2A is a front view of an exemplary minted metal piece produced on-demand by virtue of at least one embodiment of the present invention.

[0020] FIG. 2B is an elevation view of the embodiment illustrated in FIG. 2A.

[0021] FIG. 3 is a schematic representation of the output and production system disclosed in accordance with at least one embodiment of the present invention.

[0022] FIG. 4 is a schematic representation of certain selectable metal data and media in accordance with at least one embodiment disclosed herein.

[0023] FIG. 5A is a front view of an exemplary minted metal assembly produced on-demand in accordance with at least one embodiment of the present invention.

[0024] FIG. 5B is an elevation view of the embodiment illustrated in FIG. 5A.

[0025] FIG. 5C is a rear view of the embodiment illustrated in FIGS. 5A and 5B.

[0026] FIG. 6 is a schematic representation of the output and production system disclosed in accordance with yet another embodiment of the present invention.

[0027] FIG. 7 is a schematic representation of certain selectable housing data and media in accordance with at least one embodiment disclosed herein.

[0028] FIG. 8 is a high level flow chart of the method for the customized and on-demand production of minted metal pieces and/or assemblies disclosed in accordance with at least one embodiment of the present invention.

[0029] FIG. 9 is a schematic representation of certain exemplary insert data in accordance with at least one embodiment of the present invention.

[0030] FIG. 10 is a top view of an exemplary decorative item with a combined housing and decorative insert as disclosed in accordance with at least one embodiment of the present invention.

[0031] FIG. 11 is a high level flow chart illustrating an exemplary method of the present invention.

[0032] Like reference numerals refer to like parts throughout the several views of the drawings provided herein.

DETAILED DESCRIPTION OF THE INVENTION

[0033] As shown in the accompanying drawings, and with particular reference to FIGS. 1, 8, and 11, the present invention is generally directed to a system 10 and method 100 for the on-demand production and customization of a decorative item, including minted metal, minted metal pieces, minted metal assemblies, greeting cards, etc. As will be described herein, certain embodiments include a custom printed or designed housing, which when combined with the a decorative insert (e.g., a minted metal piece, gemstone, etc.) form a minted metal assembly or decorative item, as provided herein.

[0034] In particular, as used herein, the metal, metal piece(s), metal base(s) or metal material(s) include any metal or metal based material such as precious metals, base metals, or noble metals, including but in no way limited to gold, silver, platinum, copper, nickel, zinc, lead, iron, steel, aluminum, tin, tungsten, molybdenum, tantalum, cobalt, bismuth, cadmium, titanium, zirconium, antimony, manganese, beryllium, chromium, germanium, vanadium, gallium, hafnium, indium, niobium, rhenium, thallium, mercury, etc. or any combination or alloy thereof. As will be described herein, virtually all aspects of the customized minted metal piece 30 may be selected or customized by the user and minted on-demand, as desired, including, for example, the size, shape, weight, and certain decorative, imprinted or minted elements 32 disposed on one or more surfaces thereof.

[0035] As used herein, the term minting or minted shall include any minting, imprinting, printing, engraving, etching, marking, etc. of the metal piece 30 disclosed herein. The minting of various embodiments disclosed herein may be accomplished via any one or more minting devices, including, but certainly not limited to digital printers, card printers, lasers, laser printers, markers, engravers, UV printers, 3-D printers, photo printers, or pressure sensitive film printing.

[0036] As used herein, the term on-demand shall include the process or method of producing, printing, minting, combining or finalizing a product after an order has been placed or received, meaning that no inventory for the final or sold product is maintained or produced prior to the order being placed or specified.

[0037] Referring now to FIG. 1, the system 10 of at least one embodiment of the present invention includes an on-demand management system 20 comprising a computer processor (not shown) and a memory device (not shown). In particular, the on-demand management system 20 of the various embodiments of the present invention may include a computer, laptop computer, desktop computer, tablet computer, web server, computer server, etc., or virtually any computer-based system structured and configured to include and implement the various embodiments of the present invention. Accordingly, the on-demand management system 20 further comprises at least one data storage device 22 and/or database that includes or can otherwise access a plurality of selectable and customizable data and/or media, as will be described herein. For instance, the storage device 22 of the various embodiments may include any storage systems structured to implement the present invention in the intended manners, including, for example, internal storage, external storage, cloud-based storage, etc., via one or more hard drives, memory, databases, etc. Certain computer software components may also be implemented to access the various data described herein and to provide a user-friendly interface for a user to select, customize and/or order one or more minted metals or minted metal assemblies of the present invention.

[0038] In one embodiment, the on-demand management system 20 is disposed in a communicative relation with at least one computer network 12 and/or accessible by one or more client computer devices 14 via the computer network 12. For example, the computer network 12 may include any computer or data accessible network such as the Internet, World Wide Web, Intranet, WiFi, Telecommunication networks such as 3G, 4G, LTE, etc. The client computer 14 of certain embodiments may include virtually any computing device capable of connecting to the network 12 to access the data stored or otherwise managed by the on-demand management system 20. Accordingly, the client computer 14 may include a desktop computer, laptop computer, cellular telephone, mp3 player, music player, game console, personal digital assistant, etc. As such, a user at the client computer 14 my access or retrieve certain data (e.g., selectable metal data, selectable insert data, and/or selectable housing data) by virtue of visiting a web page, application, or other communication protocol. As will be described herein, the user may select or input desired specifications and selectable features in order to customize a minted metal piece, minted metal assembly, or other decorative items, including one or more cards combined with a decorative insert, which will thereafter be produced on-demand in connection with the various embodiments of the present invention.

[0039] Furthermore, the on-demand management system 20 of some embodiments may be disposed in a communicative relation with one or more output or production systems 40, which receive instructions from the on-demand management system 20 corresponding to one or more orders placed by a user, and produces the customized minted metal piece 30, assembly 50, or decorative item 250 on-demand, or otherwise after the order is placed or received.

[0040] Particularly, in at least one embodiment, the output or production system 40 may comprise a plurality of stock metal bases 31 comprising one or more shapes, sizes, denominations, weight and material. For instance, the plurality of stock metal bases 31 may include a number of gold, silver, platinum, etc. pieces of various weights, shapes, sizes, thicknesses, etc. These stock metal bases 31 are used as a generic metal piece and are therefore generally devoid of customized indicia or decorative elements, although certain generic indicia may be included such as certain identification indicia relative to the weight, type of metal, origination, company name or logo, etc.

[0041] Moreover, the output or production system 40 may further include a metal minting device, generally represented as reference character 42. Particularly, the minting device 42 is cooperatively structured to mint or otherwise mark the stock metal bases 31 with certain user-selected or customized indicia or decorative elements. Accordingly, as described briefly above, the minting device(s) 42 may include, but is certainly not limited to, a digital printer, card printer, laser, laser printer, marker, engraver, UV printer, 3-D printer, photo printer, or pressure sensitive film printer. The output or production system 40 of certain embodiments may further include metal cutting or sizing devices, rollers, or other machinery to customize the stock metal bases 31 on-demand, and in particular, immediately upon receipt of an order, rather than having to maintain a large, expensive inventory of already created pieces.

[0042] In this regard, a user may access the on-demand management system 20 of at least one embodiment of the present invention, for example, via a computer 14, and selectively designate certain metal data specifications 60, such as metal type, size/weight, shape, and/or indicia or decorative elements via a graphical user interface. In particular, the on-demand management system 20 comprises a plurality of selectable metal data 60, stored or otherwise accessible via the data storage device 22, database or file system. Once selected, or once the user completes his or her order by selecting or designating certain selectable metal data 60, the on-demand management system 20 is structured to communicate corresponding instructions to the output system 40, as described above.

[0043] Turning to the high level schematic of FIG. 4, the various selectable metal data 60 of at least one embodiment comprises the type of metal (e.g., gold, silver, titanium, platinum, etc.), the size, weight or purity of the metal (e.g., 1 gram, 2 grams, 3 grams, etc.), the shape of the metal (e.g., rectangle, square, triangle, etc.), certain indicia or decorative elements 32 to be minted on the metal piece 30, and/or quantity (e.g., 1, 2, 3, etc.). The indicia or decorative elements 32 may be selected from a predefined list of expressions, quotes, pictures, images, etc., or customized, designated or uploaded by the user by inputting text, photos, images, etc. to the on-demand management system 20. It should be noted that other elements, specifications, or data may be included within the spirit and scope of the selectable metal data 60 of the various embodiments of the present invention.

[0044] Once the metal data 60 is selected and specified, the on-demand management system 20 communicates the corresponding instructions to the output system 40. During the production of the minted metal piece 30, a stock metal base 31 is initially gathered, cut (if necessary), shaped (if necessary), rolled (if necessary), and minted (if necessary) to prepare the customized minted metal piece 30 selected by the user. In this manner, any quantity, as low as one, of minted metal pieces can be produced on-demand without the need for maintaining, ordering or manufacturing costly metal stamps or die, or maintaining large inventories of premade metal pieces.

[0045] In yet another embodiment, the system 10 of the present invention includes the on-demand production of a customized minted metal assembly 50. In particular, a minted metal assembly 50, as used herein, includes a customized minted metal piece 30 in combination with a custom housing 52. For instance, the housing 52 may include a credit-card shaped plastic card with a manufactured, etched or cut window, pocket, slot or hole 55 for the minted metal piece 30 to sit. Other housings 52 are contemplated including plastic blister pack type housings, which may include paper backings for displaying customized indicia thereon. In other embodiments, the housing 52 may include a greeting card, such as a birthday card, thank you card, holiday card, anniversary card, get well soon card, etc. The housing 52 may be a flat single piece or folded, such as bi-fold or tri-fold greeting card. In any event, the housing 52 may be generally rigid, non- rigid, and/or flexible, and made from virtually any material including plastic, paper, metal, cardstock, or any combination thereof.

[0046] As shown in FIGS. 5A and 5C, respectively, the housing 52 of certain embodiments of the present invention includes at least a front and back surface both of which may include customized 56 and/or pre-designated 57 indicia printed thereon. Similar to customizing the on-demand minted metal piece 30, the user may also customize the housing 50 via selection or designation of certain housing data 70. For example, referring now to FIG. 7, in at least one embodiment, the user may select or designate the color of the housing, shape of the housing, and certain indicia or text to be printed on the housing. Of course, other housing data, including but not limited to the type of material, may be included within the spirit and scope of the present invention. It should also be noted that certain housing data 70 may be automatically selected or filtered depending on, for example, the type, size, and weight of the minted metal piece 30 that was or will be selected or ordered. Specifically, certain housing configurations may only correspond with certain metal pieces, and therefore the system 20 of the present invention may be configured to automatically select, designate or filter certain housing data. It should also be noted that if the user customizes the housing 52 first, or before selecting or customizing the minted metal piece 30, the system 20 may instead automatically select, designate or filter certain metal data to the user in order to correspond with the selected housing 52.

[0047] Particularly, the output or production system 40 of at least one embodiment comprises a plurality of stock housing pieces 51 which generally include blank cards, pre-printed cards, plastic blister packs, cardboard or paper inserts, etc. Specifically, the stock housing pieces 51 of at least one embodiment comprises a generic or stock piece of housing material, which may, but need not necessarily include certain predefined or predetermined indicia or decorative elements, including, for example, bar codes, item numbers, logos, etc. Once the user finishes customizing the housing via the graphical interface or on-demand management system 20 interface, instructions are communicated from the on-demand management system 20 to the output or production system 40 to complete, print, cut, or otherwise manufacture, on-demand, the housing 52. Specifically, the output system 40 may include one or more printers, generally designated at 44, lasers, cutting machines, lamination machines, heat sealing machines, etc. to prepare, manufacture and produce the housing 50, on-demand, or otherwise after the user orders or customizes it. In particular, once the order is placed, and the instructions are communicated to the output system 40, the output system 40 is structured to obtain, either automatically or via manually assistance, one or more stock housing pieces 51. The stock housing piece(s) 51 is then processed through the printers, lasers, cutting machines, or other production devices to prepare the customized housing 52.

[0048] Furthermore, once the minted metal piece 30 and the housing 52 are produced or otherwise minted and printed, each are combined with one another to create the final minted metal assembly 50. In particular, some embodiments require the minted metal piece 30 to be disposed within a window or pocket 55 of the housing 52. Other processing and finishing techniques may be employed, such as lamination, heat sealing, etc. to finalize the production of the on-demand minted metal assembly 50. Thus, in certain embodiments, the output system 40 further includes any necessary machinery or assemblies to accomplish such process.

[0049] Referring now to the high level flow chart of FIG. 8, at least one embodiment of the present invention further comprises a method for customized, on-demand production of a minted metal assembly, generally referenced as 100. In particular, the minted metal assembly 50 of the method 100 includes a customized minted metal piece 30 and a customized housing 52, as described in greater detailed herein. It should also be noted that a method for the customized, on-demand production of a minted metal piece 30, alone, and not in combination with a housing 52 is also contemplated and disclosed herein.

[0050] Further, the method 100 of the present invention comprises displaying, to a user via a computer network, a plurality of selectable metal data and/or a plurality of selectable housing data, as generally referenced as 102 in FIG. 8. Particularly, the selectable metal data 60, as described herein, corresponds to the on-demand production of a minted metal piece, and may thus include, but is not limited to, the type of metal, the size, weight or purity of the metal, the shape of the metal piece, the indicia or decorative elements to be minted on the metal piece, and the quantity. Specifically, the quantity may be any number from one or above in that the method of the present invention is structured to print, mint and/or otherwise produce the minted metal piece 30 or assembly 50 on-demand, or otherwise after the order is placed by the user or immediately following the order placement. Similarly, the housing data 70 is structured to correspond to the on-demand production of the housing 52, as described herein, and may include, but is certainly not limited to, the color or color scheme, the shape of the housing, the size of the housing, the material of the housing, the indicia or decorative components or elements to be printed on the housing, and the quantity.

[0051] The selectable metal and/or housing data may be displayed to the user on a computer screen or any user-accessed electronic device 14 structured to access the on-demand management system 20, for example, via a graphical user interface, downloadable application, web-based application, website, etc. The method 100 of at least one embodiment of the present invention further includes receiving a user selection, generally referenced at 104. In particular, once the user selects or inputs certain data, information or customized parameters relating to a minted metal piece and/or assembly, the user selection or designation is communicated to or received by the on-demand management system 20 of the present invention.

[0052] As generally referenced at 106, instructions are then provided or communicated to an output system or assembly, which includes a plurality of stock metal bases, a plurality of stock housing pieces, a metal minting device or machine, a housing printing device or machine, and/or any other machinery needed to complete the production of the minted metal piece 30 or assembly 50, including, but certainly not limited to, digital printers, card printers, lasers, laser printers, markers, engravers, UV printers, 3-D printers, photo printers, or pressure sensitive film printing.

[0053] The method 100 further comprises on-demand minting of at least one of the plurality of stock metal bases based upon the plurality of selectable metal data associated with the user selection to create the customized minted metal piece, as generally illustrated at 108. Specifically, the metal piece 30 is minted on only the quantity ordered or desired, for example, as designated via the user input or order. In this manner, the metal pieces are only minted and/or imprinted when needed, as needed, and at low cost via digital printing technology and without the need to maintain costly inventory, storage, dies, stamps, etc. It should also be noted that the stock metal base may be cut, shaped, rolled, etched, imprinted, etc. as needed or as desired.

[0054] Moreover, as represented at reference character 110, the method 100 of at least one embodiment further includes on-demand printing of at least one of the plurality of stock housing pieces based upon the plurality of selectable housing data associated with the user selection to create the customized housing. It should be noted that the stock housing piece may also be cut, dyed, shaped, etc., as needed and as desired, on-demand.

[0055] Once the minted metal piece 30 and the housing 52 are minted, printed, or otherwise customized as desired on-demand, the items are combined with one another to create the minted metal assembly, as generally illustrated at reference character 112 in FIG. 8. In particular, the minted metal piece 30 may be placed or positioned within a window, pocket or other designated area within the housing 52. Other processes, including, but certainly not limited to lamination, heat sealing, clasping, etc. may be needed to finalize the combining of the minted metal piece 30 and the housing 52.

[0056] With reference now to FIGS. 9 through 11, at least one embodiment of the present invention includes a system and method 200 for the on-demand production of a decorative item 250, such as a greeting card or other housing 52 combined with a selected decorative insert 230. The decorative insert 230 may include a minted metal piece 30, as described herein, or, in some embodiments, a gemstone, wood, rock, stone, other generally small decorative device or element that can be inserted, combined or attached to the housing 52. As used herein, a gemstone may include virtually any precious or semi-precious stone, such as, for example, amber, amethyst, opal, topaz, onyx, aquamarine, opal, pearl, quartz, crystal, glass, ruby, sapphire, emerald, turquoise, etc. Of course, other stones, rocks, gemstones may be included within the full spirit and scope of the present invention.

[0057] In any event, the method 200 may include displaying a plurality of selectable insert data to the user 202 in a similar manner as displaying the selectable metal data, described above. In particular, the selectable insert data may include the selectable metal data, although other embodiments of the selectable insert data may be more directly related to gemstones rather than metal. Particularly, the selectable insert data 260 may include a type of insert (e.g., a type of gemstone), size, and quantity. In addition, some embodiments may allow the user to select or specify where on the housing 52 the insert(s) 230 is attached or combined. For example, the user may select to have the insert(s) embedded, attached or combined with the housing 52 on the front cover (e.g., in a bi- or tri-folded greeting card), on the inside left, inside right, one or more of the corners, etc.). Once the user selects the insert data 260, the decorative insert(s) is then defined and selected.

[0058] As provided above, the user can also select the housing 52 by defining or selecting housing data. Again, the housing may be in the form of a card, greeting card, postcard, etc. In some cases, the housing 52 may be preprinted such that the user can select which preprinted or predesigned greeting card to use as the housing 52. In other embodiments, the user may define or provide text, pictures, images, etc. that can be used to create a card or housing or that can be combined with a preprinted or partially preprinted greeting card.

[0059] The system, such as the on-demand management system 20, may then receive the user selections 204, such as the selected insert data and the selected housing data, for combining the housing with the decorative insert(s) 206 to create the decorative item 250. For instance, in some embodiments, the on-demand management system 20 may communicate the selected data to an output system (which may be on-site or off-site relative to the on-demand management system) for obtaining the selected decorative insert 230, and selecting and/or printing the housing 52.

[0060] Accordingly, as shown in the exemplary decorative item 250 of FIG. 10, the decorative insert 230 (e.g., the minted metal piece, gemstone, wood, etc.) can be combined or embedded into a specific or specified location on the housing 52. In the illustrated embodiment, the housing 52 is a get well soon greeting card and the specific location for the decorative insert is the upper right corner. Of course, other location and other housings or card can be implemented within the full spirit and scope of the present invention.

[0061] This written description provides an illustrative explanation and/or account of the present invention. It may be possible to deliver equivalent benefits and insights using variations of the sequence, steps, specific embodiments and methods, without departing from the inventive concept. This description and these drawings, therefore, are to be regarded as illustrative and not restrictive.

[0062] Now that the invention has been described,