LIFELINE DEVICE FOR TEMPORARY SCAFFOLD AND LIFELINE SUPPORT DEVICE
20170028232 ยท 2017-02-02
Assignee
Inventors
Cpc classification
E04G5/001
FIXED CONSTRUCTIONS
E04G1/14
FIXED CONSTRUCTIONS
International classification
Abstract
A lifeline support device for being mounted on a scaffold frame having a vertical member and a horizontal arm connected to the vertical member, including a tubular support post base, and a support post securable in the support post base. The support post base has a hook engageable over the horizontal arm, a pipe receiver engageable with the vertical member and a clamp detachably mounted to a lower portion of the tubular support post base for clamping the vertical member, while the support post has a proximal portion fittable into the tubular support post base and a distal portion provided with a ring for receiving a lifeline.
Claims
1. A lifeline support device for being mounted on a scaffold frame having a vertical member and a horizontal arm connected to the vertical member, said lifeline support device comprising: a tubular support post base having an upper portion provided with a hook engageable over the horizontal arm from above and a pipe receiver engageable with the vertical member, such that, when the hook is engaged with the horizontal arm with the pipe receiver engaged with the vertical member, the tubular support post base is held generally parallel to the vertical member, a clamp detachably mounted to a lower portion of the tubular support post base for clamping the tubular support post base to the vertical member, and a support post having a proximal portion fittable into and securable in the tubular support post base and a distal portion provided with a ring for receiving a lifeline.
2. The lifeline support device as recited in claim 1, wherein the proximal portion has an axis that is offset from that of the distal portion so that the orientation of the support post can be changed about an axis of the tubular support post base.
3. The lifeline support device as recited in claim 1, wherein each of the tubular support post base and the support post of the lifeline support device is formed of a square pipe having two pairs of opposing sides so that the support post is securable in the tubular support post base in four different orientations relative to the tubular support post base.
4. The lifeline support device as recited in claim 3, wherein one of the two pairs of the opposing sides that constitute the tubular support post base each have a first pin hole, while each of the four sides that constitute the support post has a second pin hole, said first and second pin holes are located so that when the support post is secured in the tubular support post base, a pin is insertible through the two first pin holes and two second pin holes at the same time, and wherein said pin is secured to the tubular support post base by means of a flexible connecting member.
5. A lifeline device for use in a temporary scaffold constructed by stacking scaffold units in multiple layers, each of the scaffold units being constructed by longitudinally arranging a plurality of inverted U-shaped scaffold frames at predetermined intervals and placing scaffold boards between adjacent scaffold frames, each of the scaffold frames including a pair of spaced apart vertical members and a horizontal cross arm between upper ends of the vertical members, said lifeline device comprising: a pair of right and left lifeline support devices according to claim 1, a lifeline that is configured to be linked to the rings of the paired lifeline support devices, and a lifeline tensioner that is connectable to the lifeline so that the lifeline, when linked to rings of the paired lifeline support devices mounted on the scaffold unit with a predetermined distance, is maintained in a tightly stretched condition between the paired lifeline support devices.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Other objects, features and advantages of the present invention will become apparent from the detailed description of the invention which follows, when considered in the light of the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION
[0053] Preferred embodiments of a lifeline device and a lifeline support device thereof according to the present invention will be described below taking a case as an example where they are applied to a prefabricated scaffold.
[0054]
[0055] A temporary scaffold Z shown in
[0056] The scaffold frame 9 shown in
Construction of Temporary Scaffold Z:
[0057] The temporary scaffolds Z shown in
[0058] As best seen in
[0059] When a new scaffold unit U is constructed on top of an existing scaffold unit U, scaffold boards 3 are installed between the horizontal arms 9b of the scaffold frames 9 of the existing uppermost scaffold unit U as shown in
[0060] Then, the vertical members 9a of a new scaffold frame 9 are connected to the vertical members 9a of each scaffold frame 9 of the existing uppermost scaffold unit U to construct a new scaffold unit U. At this moment, however, no safety measure, such as a handrail, has been provided in the space in which the new scaffold unit U will be constructed (in other words, the space above the scaffold boards 3 forming the ceiling of the existing uppermost scaffold unit U). Thus, the lifeline device R according to the present invention is installed prior to the construction of the new scaffold unit U.
Lifeline Device R:
[0061]
[0062] The lifeline device R shown in
[0063] One preferred lifeline support device 11 of the lifeline device R will be described with reference to
Tubular Support Post Base 13:
[0064] As shown in
[0065] The tubular support post base 13 also has a hook 31 and a pipe receiver 32 attached to one side (the same side as that to which the clamp 36 is attached) of an upper portion 13b thereof. The hook 31 is engageable over a peripheral surface of the horizontal arm 9b of the scaffold frame 9 from above. Upon engagement of the hook 31 with the horizontal arm 9b, the position of the tubular support post base 13 relative to the horizontal arm 9b is determined in the vertical direction (the axial direction of the vertical member 9a) as shown in
[0066] In addition, the tubular support post base 13 has a pair of first pin holes 34 into which a toggle pin 33 can be detachably inserted. The first pin holes 34 are formed in a pair of opposing walls of the upper portion 13b that are perpendicular to the side to which the hook 31 and the pipe receiver 32 are attached. As best seen in
[0067] In mounting to the scaffold frame 9, the tubular support post base 13 constituted as described above is placed at a joint portion between the vertical member 9a and the horizontal arm 9b of the scaffold frame 9 from a direction perpendicular to the horizontal arm 9b as shown in
Support Post 12:
[0068] Referring still to
[0069] The support post 12 preferably has a proximal portion 12a and a distal portion 12c that are axially offset in opposite directions from each other by a dimension S as shown in
[0070] The offset configuration of the support post 12 is not limited to the illustrated configuration (generally S-shaped configuration) formed by an oblique intermediate portion 12b connecting the proximal portion 12a and the distal portion 12c as shown in
[0071] The external dimensions of the support post 12 are determined relatively to the internal dimensions of the tubular support post base 13. Here, there arises a situation where a choice has to be made between two contradictory alternatives because the smaller the gap between the support post 12 and the tubular support post base 13, the less loose and more stable the support post 12 will be in the tubular support post base 13 but the more difficult the fitting of the support post 12 into the tubular support post base 13 will be.
[0072] The gap is preferably relatively large as long as the stability of the support post 12 can be ensured when a measure is taken to prevent the lifeline 10 stretched between the distal portions 12c of the support posts 12 from swinging. For example, when commercially available square pipes are used for fabrication of the lifeline support device 11, the tubular support post base 13 may be prepared from a square pipe with side lengths of 50 mm50 mm and a thickness of about 2.3 mm and the support post 12 may be prepared from a square pipe with side lengths of 40 mm40 mm and a thickness of about 1.6 mm.
[0073] As for the measure to prevent the lifeline 10 from swinging, the lifeline 10 may be located close to the vertical members 9a of the scaffold frames 9 from inside the scaffold frames 9 by combining the offset structure of the support posts 12 as described above and the tilt structure of the support posts 12 based on the gaps in order to prevent the lifeline 10 from swinging in this embodiment. This will be described later.
[0074] In addition, the support post 12 has a ring 21 for receiving the lifeline 10 on the side of the distal portion 12c toward which the distal portion 12c is offset. The support post 12 has a second pin hole 22 through each of its four walls, in other words, four second pin holes 22 in total, at the proximal portion 12a. The second pin holes 22 formed through the opposite walls of the support post 12 are coaxial so that the toggle pin 33 of the tubular support post base 13 can be inserted through the support post 12. Thus, the second pin holes 22 are formed in such a position that they overlap the first pin holes 34 of the tubular support post base 13 when the proximal portion 12a is fitted into the tubular support post base 13 with the position of the support post 12 determined by the stopper 35. Namely, when the support post 12 is secured in the tubular support post base 13 in position, the toggle pin 33 is insertible through the two opposing first pin holes 34 and two opposing second pin holes 22 at the same time.
Attachment of Support Post 12 to Tubular Support Post Base 13:
[0075] The attachment of the support post 12 to the tubular support post base 13 is achieved by fitting the proximal portion 12a of the support post 12 into the tubular support post base 13 through an opening at the upper end thereof and joining the support post 12 and the tubular support post base 13 with the toggle pin 33. As the support post 12 is formed separately from the tubular support post base 13, they can be attached to the scaffold frame 9 separately. Therefore, the load the worker has to support during the attachment work is smaller and the attachment work is all the simpler and easier than in a case where they are formed integrally.
[0076] As shown in
[0077] Thus, when the lifeline device R is actually installed in the temporary scaffold Z, the mode of attachment of each support post 12 may be selected from the four positions A to position D as desired.
[0078] As indicated in the solid lines in
[0079] As indicated by solid lines in
[0080] The position C is applicable to both the reinforced scaffold frame 9 and the simplified scaffold frame 9 as indicated by dashed-two dotted line in
Tilt of Support Post 12:
[0081] The support post 12 is attached to the tubular support post base 13 by fitting the proximal portion 12a of the support post 12 into the tubular support post base 13 in desired one of the four position A to position D. Then, the toggle pin 33 is inserted into the opposing first pin holes 34 and opposing second pin holes 22 (see
[0082] Namely, when the lifeline device R is applied to the reinforced type scaffold frames 9, the rings 21 at the distal portions 12c of the support posts 12 can be located inside the reinforcing members 9c of the scaffold frames 9 to avoid interference between the reinforcing members 9c and the lifeline 10. In this case, the necessary offset amount is achieved by utilizing not only the offset dimension of the support post 12 but also the displacement of the ring 21 resulting from the tilt of the support post 12. Specifically, as shown in
[0083] Thus, to put it the other way around, the gaps between the tubular support post base 13 and the support post 12 are set, in other words, the dimensions of the tubular support post base 13 and the support post 12 are set, so that the tilt of the support post 12 can produce the displacement S0.
[0084] It should be noted that the support post 12 may be tilted to produce a displacement S0 even when the support post 12 is in the position A or position D. In this case, each tubular support post base 13 overlaps a vertical member 9a of the scaffold frame 9 when the scaffold frame 9 is viewed in a direction perpendicular to the horizontal arm 9b, so that the lifeline 10 stretched between the rings 21 at the distal portions 12c of the support posts 12 will interfere with the vertical members 9a if the displacement S0 is not produced. However, the displacement S0 resulting from the tilt of the support posts 12 as in this embodiment helps to prevent the interference between the lifeline 10 and the vertical members 9a. This is very advantageous.
Specific Modes of Installation of Lifeline Device R:
[0085] Specific installation modes of the lifeline device R will be next described with reference to
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[0088] The support post 12 of the left lifeline support device 11 of the paired right and left lifeline support devices 11 is installed in the position A or position B as needed.
[0089] When the left support post 12 is installed in the position A, the hook 7 at the other end of the lifeline 10 may be fastened to a part of the support post 12 inside the ring 21 to fasten the lifeline 10 to the support post 12 via the hook 7 as shown in
[0090] On the other hand, when the left support post 12 is installed in the position B, the hook 7 on the other end of the lifeline 10 is fastened to the ring 21 of the support post 12 to connect the lifeline 10 to the ring 21 via the hook 7. In this case, the support post 12 of the right lifeline support device 11 and the support post 12 of the left lifeline support device 11 are offset from each other in the transverse direction of the temporary scaffold Z by the distance corresponding to the offset amount of the left support post 12. Thus, the lifeline 10 stretched between the paired support posts 12 is slightly oblique as viewed from above. However, this does not cause any practical problem.
[0091] While only the position A and the position B of the four attachment positions are employed in the above embodiments, it is needless to say that the position C and/or the position D may be employed as needed.
Installation of Lifeline Device R on Other Scaffold Systems:
[0092] While a prefabricated scaffold is described as an example of the temporary scaffold Z to which the lifeline device R is applied in the above embodiments, the present invention is not limited thereto but is also applicable to various types of temporary scaffolds Z. Examples of other scaffold systems will be briefly described below.
[0093]
[0094] The hook 31 of the tubular support post base 13 of the lifeline support device 11 of this embodiment differs in shape and position from that of the above embodiments to avoid interference with a clamp member 45 coupling the standard 40 and the brace 42 and to cope with an increase in distance to the brace 42 because of the overlap between the standard 40 and the brace 42, so that the tubular support post base 13 of the lifeline support device 11 can be attached to the standard 40 and the brace 42. Other structural features are substantially the same as those of the above embodiments.
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[0096] The hook 31 of the tubular support post base 13 of the lifeline support device 11 differs in shape and position from that of the above embodiment to avoid interference with a wedge 47 and a wedge receiver 48 used to join the standard 40 and the brace 42, so that the tubular support post base 13 of the lifeline support device 11 can be attached to the standard 40 and the brace 42. Other structural features are substantially the same as those of the above embodiments.
[0097]
[0098] The hook 31 of the tubular support post base 13 of the lifeline support device 11 differs in shape and position from the hook 31 of the above embodiment to avoid interference with a clamp 45 clamping the standard 40 and the bracket 41 together and interference with the attaching base member 44 of the bracket 41, so that the tubular support post base 13 of the lifeline support device 11 can be attached to the standard 40 and the bracket 41. Other structural features are substantially the same as those of the above embodiments.
[0099] As having been described in the foregoing, the present invention provides a lifeline device R for use in a temporary scaffold Z constructed by stacking scaffold units U in multiple layers as needed, each of the scaffold units U being constructed by longitudinally arranging scaffold frames 9, each including a vertical member 9a and a horizontal arm 9b joined generally perpendicular to each other, at predetermined intervals and placing scaffold boards 3 between adjacent scaffold frames 9. The lifeline device R preferably comprises a pair of right and left lifeline support devices 11 and 11 each having a ring 21 at an upper end part thereof and respectively secured in an upright position to a pair of scaffold frames 9 of the temporary scaffold Z and spaced a predetermined distance away from each other, and a lifeline 10 that is stretched between the rings 21 and 21 of the paired lifeline support devices 11 and 11. The lifeline device R is characterized in that each lifeline support device 11 comprises a support post base 13 that is placed at a joint portion between the vertical member 9a and the horizontal arm 9b of a scaffold frame 9 from a direction generally perpendicular to the vertical member 9a and the horizontal arm 9b and held vertically and generally parallel to the vertical member 9a by a hook 31 that is hooked on the horizontal arm 9b from above, a pipe receiver 32 that is engaged with the vertical member 9a from a side thereof, and a clamp 36 that embraces the vertical member 9a, and a support post 12 having a proximal portion 12a that is inserted into the tubular support post base 13 and a distal portion 12c including the ring 21.
[0100] In the present invention, the tubular support post base 13 is fixed to a scaffold frame 9 by the hook 31 that is hooked on the horizontal arm 9b from above, the pipe receiver 32 that is engaged with the vertical member 9a from a side thereof, and the clamp 36 that embraces the vertical member 9a. Thus, because the clamp 36 can be fixed around the vertical member 9a with the tubular support post base 13 prevented from falling and inclining by the hook 31 and the pipe receiver 32, the tubular support post base 13 can be attached more easily, safely and appropriately.
[0101] More specifically, in the state where the hook 31 of support post base 13 is brought into engagement with the peripheral surface of the horizontal arm 9b, the tubular support post base 13 is prevented from falling. However, the tubular support post base 13 is allowed to slide in the direction parallel to the horizontal arm 9b (namely in the transverse direction) and is also allowed to swing about the horizontal arm 9b. Accordingly, once the hook 31 of support post base 13 has been hooked over the horizontal arm 9b, it is easy to displace the tubular support post base 13 toward the vertical member of the scaffold frame 9 and to urge the pipe receiver 32 of the tubular support post base 13 to engage the vertical member 9a of the scaffold frame. When the pipe receiver 32 of the tubular support post base 13 has been subsequently brought into engagement with the vertical member 9a, no further transverse movement is possible. Additionally, the tubular support post base 13 is no longer swingable about the horizontal arm 9b. At this state, the tubular support post base 13 is held upright and in parallel to the vertical member 9a of the scaffold frame. Therefore, the subsequent work for clamping of the tubular support post base 13 to the vertical member 9a with the clamp 36 becomes very easy and safe.
[0102] In addition, the tubular support post base 13 is placed at a joint between the vertical member 9a and the horizontal arm 9b of a scaffold frame 9 from a direction generally perpendicular to the vertical member 9a and the horizontal arm 9b. Thus, the workers can carried out the work without hanging their bodies outward over the scaffold frame 9. Thus, the safety of the work is ensured compared to a case where the workers have to hang their bodies outward over a scaffold frame 9 because the support post base 13 needs to be attached to a scaffold frame 9 from outside, for example.
[0103] The lifeline device for a temporary scaffold according to the present invention may be used as an effective safety measure to prevent falling accidents of a worker who works in high places such as on a temporary scaffold in a construction site. The safety is attained by stretching a lifeline tight on the opposite side of the building above the scaffold boards, and having each worker fasten a lanyard or life strap connected to his or her harness or waist belt to the lifeline.
[0104] The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all the changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.