Drawing and/or straightening unit for oblong metal products, such as bars, round pieces or metal wire

Abstract

A drawing and/or straightening unit for feeding one or more oblong metal products to a machine for working the metal products is included that has a first roller on which at least one metal product being fed is positioned longitudinally. Also included is a second contrasting roller, opposite the first roller. This keeps the metal product correctly positioned during feed. The drawing and/or straightening unit has actuators operationally associated with the second roller to initially move and position the second roller with respect to the first roller and to vary the distance between the rollers. The actuators have actuators for initial movement of the second roller to the first roller, and for selective and controlled movement of the second roller.

Claims

1. A drawing and/or straightening unit for feeding simultaneously two or more oblong metal products to a machine for working said metal products, comprising at least a first driven roller having a drawing wheel provided with two or more circular throats inside each of which are able to be positioned respective metal products, two or more second contrasting rollers, independent from each other in movement and opposite said first roller with respect to an axis of feed of said metal products, each of said contrasting rollers being adapted to keep one relative of said metal products correctly positioned in the relative throat of said first roller during feed, and actuator means operationally associated with said second rollers, and able to move, at least in the initial positioning step, said second rollers with respect to said first roller, in order to vary the distance between said second rollers and said first roller, wherein said actuator means comprise a first linear actuator common for all the second rollers, and two second linear actuators each for a relative second roller, each of said second linear actuators being connected to one respective of said second rollers in order to move the respective second roller linearly independently from another second roller so as to contrast in an independent and optimized manner the relative metal products positioned in the respective throat of the first roller, and wherein said first linear actuator is able to command, for both said second rollers, an initial movement of approach toward the first driven roller, and wherein said second linear actuators are able to carry out the selective and controlled movement of said second contrasting rollers, and hence a contrast is applied to the metal product, substantially continuously during the feed steps, according to the actual sizes of the respective metal product, and wherein the unit further comprises sensor members and/or pressure controllers for commanding the activation of one or the other of said two linear actuators so that they act always at the same pressure.

2. The drawing and/or straightening unit as in claim 1, wherein said first actuator means comprise a screw transmission commanded by a drive member able at least to determine the initial approach of one of said second rollers toward said first roller.

3. The drawing and/or straightening unit as in claim 1, wherein said actuator means comprise at least an elastic member able to at least partly cushion the contrasting action of said second rollers on the relative metal product.

4. The drawing and/or straightening unit as in any claim 1, wherein each of said second roller is mounted on a relative slider mobile independently by means of the action of said actuator means.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

(1) These and other characteristics of the present invention will become apparent from the following description of a preferential form of embodiment, given as a non-restrictive example with reference to the attached drawings wherein:

(2) FIG. 1 is a front view of one embodiment of a drawing and/or straightening unit according to the present invention;

(3) FIG. 2 shows a part section from I to I of FIG. 1, in a first operating condition;

(4) FIG. 3 shows the section from I to I of FIG. 1 in a second operating condition;

(5) FIG. 4 shows an enlarged detail of FIG. 2;

(6) FIG. 5 shows an enlarged detail of FIG. 3.

DETAILED DESCRIPTION OF THE INVENTION

(7) With reference to the attached drawings, a drawing and/or straightening unit 10 according to the present invention is applied advantageously, but not exclusively, to a bending/shaping machine, such as a stirrup machine, not shown, that is fed simultaneously with at least two metal wires or round pieces 11.

(8) The drawing and/or straightening unit 10 according to the present invention comprises a first drawing roller 12, driven, two external contrasting rollers 13, two internal contrasting rollers 15 and in this case a plurality of stretching rollers 16, disposed upstream and downstream of the second contrasting rollers 13 and 15 with respect to the direction of feed F of the metal round pieces 11.

(9) In particular, the first drawing roller 12 comprises a single drawing wheel provided on the periphery with two circular throats, respectively external 17 and internal 19, both having a substantially V-shaped cross section and with sizes correlated to the nominal diameter of the metal round pieces 11 to be fed.

(10) The stretching rollers 16 are of a substantially traditional type, and will not be described in detail here.

(11) The second contrasting rollers 13 and 15 are disposed on the opposite side from the first drawing roller 12 with respect to the axis of feed F of the metal round pieces 11.

(12) The second contrasting rollers 13 and 15 are mounted on a mobile support 22, which is able to move together the second contrasting rollers 13 and 15 toward the first drawing roller 12, to reach a predetermined initial position, depending on the sizes of the metal round pieces 11.

(13) The mobile support 22 is selectively movable by means of a screw transmission, or first actuator 23 commanded by a drive member, not shown.

(14) According to a variant, the mobile support 22 is cushioned by elastic members, for example cup springs, to absorb the impacts on the second contrasting rollers 13 and 15 caused by surface imperfections and/or vibrations of the metal round pieces 11.

(15) In this case, the external contrasting rollers 13 are mounted on the mobile support 22 by means of a relative external slider 20, whereas the internal contrasting rollers 15 are mounted on the mobile support 22 by means of a relative internal slider 21.

(16) The external slider 20 and the internal slider 21 are separate from each other and can slide independently one from the other.

(17) In particular, each slider 20 and 21 is operationally associated with a relative second linear actuator 25 and 26, mounted on the mobile support 22. Each second linear actuator 25 and 26 moves the relative slider 20, 21 independently of the other and with respect to the mobile support 22.

(18) The movement imparted by each second linear actuator 25, 26 allows to compensate, substantially continuously and without pre-ordained constraints and with an extremely high level of precision and sensitivity, possible variations in the diameter of the metal round pieces 11 with respect to their nominal size, guaranteeing constant conditions of contrast and feed.

(19) As can be seen, in particular by comparing FIGS. 4 and 5, when the two metal round pieces 11 are angularly oriented in a substantially analogous manner, the two contrasting rollers 13 and 15 are substantially at the same distance from the drawing roller 12.

(20) On the contrary, when one of the two metal round pieces 11, in this case the one farthest to the left, is angularly oriented in a different way from the other, the difference in diameter, instead of being compensated by a super-pressure, is made up for by the downward movement of the internal contrasting roller 15.

(21) This movement is actuated by the relative second linear actuator 25, until the internal contrasting roller 15 is taken to the normal contrast pressure conditions against the metal round piece 11. The pressure conditions are substantially equivalent to the contrast pressure conditions applied by the external contrasting roller 13.

(22) It is clear, however, that modifications and/or additions of parts may be made to the drawing and/or straightening unit 10 as described heretofore, without departing from the field and scope of the present invention.

(23) For example, it comes within the field of the present invention to provide that instead of the two sliders 20 and 21, a mobile support 22 is provided, conformed so as to provide two mobile parts, independent of each other, and each supporting a relative second contrasting roller 13 or 15.

(24) In this solution, two independent screw transmissions, or first actuators 23 are provided, or other similar actuator member able to effect both the movement of bringing together both the second contrasting rollers 13 and 15, and also the compensating movement of each second contrasting roller 13 or 15, during feed, in order to allow a constant contrast pressure on the metal round pieces 11.

(25) According to a variant, the activation of one or the other of the two second linear actuators 25 and 26 is commanded manually by an operator.

(26) According to another variant, the activation of one or the other of the two second linear actuators 25 and 26 is commanded by sensor members and/or pressure controllers of each second linear actuator 25 and 26, so that it acts always at the same working pressure.

(27) According to another variant, the two second linear actuators 25 and 26 are selectively commanded by optical sensors to control the angular orientation of the metal round pieces 11.

(28) According to another variant, instead of the second linear actuators 25 and 26, motor means are provided, able to move the two second contrasting rollers 13 and 15 independently, so as to constantly guarantee the same working pressure on the relative metal round pieces 11.

(29) According to a variant, the present invention is applied to a traditional drawing unit without stretching rollers 16 and consisting substantially of one or more first drawing rollers 12 and corresponding external 13 and internal 15 contrasting rollers.

(30) According to a variant, each second contrasting roller 13, 15 is mechanically associated with elastic members, to absorb possible vibrations or jumping due to the surface imperfections of the metal round pieces 11.

(31) It also comes within the field of the present invention to provide two screw transmissions, or first actuators 23 able to determine a rough movement of approach of the second contrasting rollers 13 and 15, and two second linear actuators 25 and 26, able to define a precise movement of the second contrasting rollers 13 and 15, so as to guarantee, constantly, that the same contrasting pressure is applied on the metal round pieces.

(32) It is also clear that, although the present invention has been described with reference to specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of drawing and/or straightening unit for oblong metal products, such as bars, round pieces or metal wire, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.