Combustion plate
09557055 ยท 2017-01-31
Assignee
Inventors
- Satoshi Hagi (Nagoya, JP)
- Hisatoshi Ito (Nagoya, JP)
- Hideo Okamoto (Nagoya, JP)
- Yoshihiko Takasu (Nagoya, JP)
Cpc classification
F23D14/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2210/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2203/1023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23D14/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a combustion plate in which the combustion resonant sounds and instability at the time of high-load combustion can be resolved and in which a large opening ratio of the flame holes can be secured. Flame holes of an equal diameter are formed evenly over an entire surface of a combustion region of a plate main body in such a positional relationship that adjoining three flame holes form an equilateral triangle. Provided that a flame hole group which is made up of six flame holes disposed in a positional relationship to form an equilateral hexagon and one flame hole in the center of the equilateral hexagon is defined as a unit flame hole group when disposed adjacent to another flame hole group across a large equilateral hexagon enclosing the equilateral hexagon, there is formed in the surface of the plate main body a bottomed hole.
Claims
1. A combustion plate for a totally aerated combustion burner in which a multiplicity of flame holes for ejecting a premixed gas are formed in a plate main body of ceramic make, wherein the flame holes of an equal diameter are evenly formed over an entire surface of a combustion region of the plate main body in such a positional relationship that adjoining three flame holes form an equilateral triangle, and wherein, provided that a flame hole group which is made up of six flame holes disposed in a positional relationship to form an equilateral hexagon and one flame hole in a center thereof is defined as a unit flame hole group when disposed adjacent to another flame hole group across a large equilateral hexagon which is made up of a flame hole at each of the corner portions and a flame hole in a middle of each of the sides of the large equilateral hexagon, a bottomed hole is formed in the surface of the plate main body in a manner: to be coaxial with the flame hole in the center of each of the unit flame hole groups; to be smaller than a diameter of a circle circumscribing the six flame holes that are in such a positional relationship as to form the equilateral hexagon; and to be larger than a diameter of a circle inscribing the six flame holes, whereby the premixed gas ejected from the six flame holes has a velocity component toward a center of the bottomed hole, wherein each of the six flame holes which make up the flame hole group is located next to one of the twelve flame holes and next to the flame hole in the center, wherein the six flame holes are open for ejecting a premixed gas; wherein, provided that a predetermined diagonal direction of, or an opposing direction of predetermined opposite sides of, the equilateral hexagon to be constituted by six flame holes in the unit flame hole group is defined as a row direction, at least a plurality of such flame holes out of twelve flame holes which are located away from the bottomed hole are closed to prevent ejecting the premixed gas as are positioned on the large equilateral hexagon that encloses each of the unit flame hole groups belonging to a selected row, the selected row being selected at a predetermined distance in a direction perpendicular to the row direction out of the unit flame hole groups arrayed in the row direction, and wherein the predetermined distance is set such that, where the row direction is the diagonal direction, at least three non-selected rows are present between each of the selected rows and that, where the row direction is the opposing direction of the opposite sides, at least two non-selected rows are present between each of the selected rows.
2. The combustion plate according to claim 1, wherein a bottom surface of the bottomed hole is formed so as to become deeper toward a center thereof.
3. The combustion plate according to claim 1, wherein the bottomed hole is formed so as to become smaller in diameter toward the bottom surface thereof.
4. The combustion plate according to claim 1, wherein the depth of the lowermost portion in the periphery of the bottomed hole is above 1 mm and below 3 mm.
5. The combustion plate according to claim 1, wherein the flame holes to be subjected to closure are the flame holes positioned at each of the corner portions of the large equilateral hexagon.
6. The combustion plate according to claim 1, wherein there is formed a circulating flow region at which the premixed gas is partially swirled so as to return to a flame hole closed portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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PREFERRED EMBODIMENTS FOR CARRYING OUT THE INVENTION
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(18) Here, the fan 3 is controlled such that the amount of the primary air becomes larger than a stoichiometric amount of air required for complete combustion of the fuel gas. For that purpose the premixed gas having an excess air ratio (primary air amount/stoichiometric air amount) of larger than 1 is ejected via the combustion plate 1 to thereby perform totally aerated combustion.
(19) With reference to
(20) It is to be noted here that the diameter of the flame hole 12 exceeding 1.5 mm is likely to cause back fire (flash back) and that the diameter thereof below 0.8 mm is likely to give rise to difficulties in manufacturing of the combustion plate 1. Therefore, it is desirable to set the diameter of the flame hole 12 to 0.8 mm-1.5 mm. In addition, the distance between the centers of the flame holes (i.e., the pitch) shall be set to a value about 1.5 times the diameter of the flame hole 12, the value being the minimum value required to secure the mechanical strength. According to this arrangement, the flame holes 12 can be arranged in the densest manner within a range that is capable of manufacturing. In this embodiment the diameter of the flame hole 12 is set to be 1.25 mm, and the pitch to be 1.9 mm. In this case, the opening ratio of the flame holes 12 is 36%, and this opening ratio is a large increase as compared with that described as an example in the above-mentioned Patent Document 1. As a result, the resistance to pass through the combustion plate 1 is decreased, the load on the fan 3 is reduced, and the fan noises at the time of high-load combustion can be effectively reduced.
(21) Further, as shown in
(22) According to this arrangement, the premixed gas to be ejected from each of the flame holes 12 in the positional relationship to form an equilateral hexagon 13 of the unit flame hole group comes to have a velocity component toward the central direction of the bottomed hole 15. Therefore, there can be obtained an effect of reducing the ejecting velocity of the premixed gas in the direction of the normal to the surface of the combustion plate. As a result, the shape of the aggregated flames F formed by the combustion of the premixed gas that is ejected from the bottomed hole 15 of the unit flame hole group becomes a mountain shape without steep rises. There can thus be obtained a flame stabilizing effect to restrict the flame liftoff at the time of high-load combustion. Therefore, despite the fact that the flame holes 12 are all made in the same diameter, there can be secured the combustion stability at the time of high-load combustion.
(23) By the way, if each of the aggregated flames F formed by the combustion of the premixed gas to be ejected from the bottomed hole 15 of each of the unit flame hole groups lies adjacent to one another, large combustion resonant sounds will be generated as a result of resonance of the aggregated flames F. On the other hand, in this embodiment, since there exist the flame holes 12 on the above-mentioned large equilateral hexagon 14 between each of the unit flame hole groups, there will be formed flames that are separated from the aggregated flames F due to the combustion of the premixed gas ejected from the flame holes 12 on the large equilateral hexagon 14. As a result, the resonance among the aggregated flames F will be restricted, and the combustion resonant sounds will be reduced.
(24) In addition, according to this embodiment, the bottom surface of the bottomed hole 15 is formed into a tapered surface 15a which becomes gradually deeper toward the center. According to this arrangement, the velocity component, toward the central direction, of the bottomed hole 15 can be more effectively added to the premixed gas that is ejected from each of the flame holes 12 in such a positional relationship as will form equilateral hexagon 13 of the unit flame hole groups.
(25) Further, a simulation was made by using a general-purpose three dimensional thermal fluid analysis program called FLUENT ver. 6 by ANSYS Company. The velocity components in the central direction of the bottomed hole 15 were studied at a depth of 1 mm when a premixed gas was flown into each of the flame holes 12 at a flow rate of 2.9410.sup.6 m.sup.3/sec with respect to the depths h of 1 mm, 2 mm, and 4 mm at the lowermost circumferential portion of the bottomed hole 15. The results are given in
(26) As can be seen in
(27) By the way, in this embodiment the bottom surface 15a of the bottomed hole 15 is formed into a tapered surface. It is also possible to form the bottomed hole 15 so as to become gradually reduced in diameter toward the bottom surface as shown in
(28) Description will now be made of the second embodiment-the fifth embodiment of the combustion plate 1 as shown in
(29) Here, in the second embodiment as shown in
(30) In the third embodiment as shown in
(31) In the fourth embodiment as shown in
(32) In the fifth embodiment as shown in
(33) In the sixth embodiment as shown in
(34) If the flame holes 12 are closed as in the second embodiment-the sixth embodiment, there will be generated a recirculation region in which the premixed gas to be ejected from the bottomed holes 15 is partially recirculated in a manner to give rise to swirls in the flame hole closed portions, whereby an effect of maintaining a stable flame can be enhanced. Therefore, the combustion stability at the time of high-load combustion further improves. In order to confirm this effect, simulations were performed by using FLUENT ver. 6 and studies were made of the velocity vectors of the premixed gas at the time of flowing the premixed gas to each of the flame holes 12 at a flow rate of 2.9410.sup.6 m.sup.3/sec. The results of the simulations are shown in
(35) In addition, combustion tests were carried out by using the combustion plates 1 of the first embodiment-the sixth embodiment. In these combustion tests the fuel gas was methane and the input (combustion amount) was 12 kW (2400 kW/m.sup.2 when converted to calorific capacity for flame hole area). By varying the excess air ratios of the premixed gas, COaf which is the CO concentration in the theoretical dry combustion gas was measured. By the way, an arrangement was made in the tests such that the premixed gas of uniform excess air ratio was supplied to an entire region of the combustion plate 1. In the actual burners, however, due to lack of mixing between the fuel gas and the primary air, fluctuations occurred in the excess air ratio in the premixed gas at each part of the combustion plate 1. And due to the delay in response to the number of rotation of the fan relative to the change in input, there will be cases where the excess air ratio sometimes deviates from a required target value during combustion. It is therefore preferable to make the range of the excess air ratio to perform good combustion as wide as possible.
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(37) In addition, combustion tests were carried out by using a combustion plate without providing the bottomed holes 15 and flame hole closing portions. In this case the flames were aggregated and integrated with an increase in the input so as to become instable liftoff flames without the presence of stabilized flame portion at all. Combustion up to 9 kW was the limit and the combustion up to 12 kW was impossible. On the other hand, in the first embodiment having bottomed holes 15 formed therein, good combustion was possible even at 12 kW. From the above it can be seen that, due to the bottomed holes 15, there was obtained an effect of maintaining a stable flame in which the flame was prevented from being lifted off at the time of the above-mentioned high-load combustion.
(38) Further, when the number of the selected rows was increased as in the second embodiment-the fourth embodiment, the flames come to be hardly lifted off, and the upper limit of the range of excess air ratio to perform good combustion becomes larger. From the above, it can be seen that recirculation region is generated by the flame hole closed portions, thereby enhancing the flame stabilizing effect. In addition, in the fifth embodiment in which, out of the twelve flame holes 12 on the large equilateral hexagon 14 enclosing each of the unit flame hole groups belonging to the selected row, closure was made only of six flame holes 12 that are positioned in the corner portions of the equilateral hexagon. Then, despite the fact that the number of the selected rows is the same as that of the fourth embodiment, the upper limit of the range in the excess air ratio to perform good combustion becomes substantially the same as that of the fourth embodiment. From the above fact, it can be seen that, in order to enhance the effect of maintaining a stable flame and also in order to increase the opening ratio of the flame holes 12, the flame holes 12 that are positioned in each of the corner portions of the above-mentioned large equilateral hexagon need be closed. Further, although the opening ratio is the same (32%) in the second embodiment and in the fifth embodiment, the range of excess air ratio in which good combustion can be performed is wider and superior in the fifth embodiment (line e in
(39) However, as in the sixth embodiment, if closure was made of the flame holes 12 that are positioned in each of the corner portions of all the large equilateral hexagons 14 that enclose all of the unit flame hole groups, high-frequency combustion resonant sounds occurred within the range below 1.3 in the excess air ratio. This is because resonance occurs among the aggregated flames of each of the unit flame hole groups in the entire region of the combustion plate 1.
(40) Here, suppose that the diagonal direction of the equilateral hexagon 13 formed by six flame holes 12 of the unit flame hole group is defined as a row direction. Then in case closure is made of the flame holes 12 positioned in each of the corner portions of all the large equilateral hexagons 14 enclosing each of the unit flame hole groups belonging to the selected row, the result will be substantially the same as that of the sixth embodiment if the number of non-selected rows that are present between each of the selected rows is below two. Therefore, in order to prevent the occurrence of combustion resonant sounds, it is necessary to make the number of the non-selected rows present between each of the selected rows to be more than three as is the case in the second embodiment-the fifth embodiment.
(41) Further, by using the combustion plate 1 of the fifth embodiment, combustion tests were carried out with inputs of 12 kW and 13.8 kW respectively, and the results as shown in
(42) Still furthermore, by using: the combustion plate 1 of the fifth embodiment; the combustion plate of the first modified example in which the depth h of the bottomed hole 15 was changed from 2 mm of the fifth embodiment to 1 mm with the others being the same as those of the fifth embodiment; and the combustion plate of the second modified example in which the diameter of the bottomed hole 15 was changed from 4 mm of the fifth embodiment to 3.2 mm and the depth h was made to be 1 mm in both cases, with the others being the same as those in the fifth embodiment, combustion tests were carried out with the input of 12 kW, the results as shown in
(43) Description will now be made of the seventh embodiment as shown in
(44) Suppose that the opposing direction of the opposite sides of the equilateral hexagon 13 to be formed by the six flame holes of the unit flame hole groups is defined as the row direction. Then, in case closure is made of the flame holes 12 positioned in each of the corner portions of all the large equilateral hexagons 14 enclosing each of the unit flame hole groups belonging to the selected rows, if the number of the non-selected rows that are present between each of the selected rows is only one, the state will be substantially the same as that of the sixth embodiment, resulting in the generation of combustion resonant sounds. As a solution, in the seventh embodiment an arrangement has been made that selection is made of the first row 17.sub.1, the fourth row 17.sub.4, and the seventh row 17.sub.7 as the selected rows as counted from one end of the short-side direction of the plate main body 11 (left end as seen in
(45) Description has so far been made of the embodiments of this invention with reference to the figures. This invention is however not limited to the above. For example, in the above-mentioned second embodiment-the fifth embodiment, the short-side direction of the plate main body 11, that is one of the diagonal directions of the equilateral hexagon 13 to be formed by the six flame holes of the unit flame hole group, has been defined as the row direction. Alternatively, definition may be made such that the direction inclined by 60 degrees relative to the short-side direction of the plate main body 11, i.e., the other diagonal direction of the equilateral hexagon 13, may be defined as the row direction. Out of the unit flame hole groups arrayed in this row direction, the selected row is selected at a predetermined distance (such a distance that at least three non-selected rows are present between each of the selected rows) in a direction perpendicular to the row direction. And closure may be made of at least part of the twelve flame holes that are positioned on the large equilateral hexagon enclosing each of the unit flame hole groups belonging to the selected row.
(46) In addition, in the above-mentioned seventh embodiment, definition was made such that the longitudinal direction, which is one of the opposing directions of the opposite sides of the equilateral hexagon 13 to be formed by the six flame holes of the unit flame hole group, of the plate main body 11 is the row direction. Alternatively, the direction inclined by 30 degrees relative to the short-side direction, that is the opposing direction of the other opposite sides of the equilateral hexagon 13 of the plate main body 11, may be defined as the row direction. Then, selection may be made of the selected rows at a predetermined distance (at such a distance that at least two non-selected rows are present between each of the selected rows) perpendicular to the row direction out of the rows of the unit flame hole groups arrayed in this row direction. At least partial closure may thus be made of the flame holes that are positioned on the large equilateral hexagon enclosing each of the unit flame hole groups belonging to the selected rows.
(47) Further, in the above-mentioned embodiments, this invention was applied to the combustion plate 1 adapted to be used in a totally aerated combustion burner which is disposed in a heat source apparatus for supplying hot water or for heating space. The uses to which the burner of this invention is applied are not limited to the heat source apparatus, but this invention can be widely applied as a combustion plate for a totally aerated combustion burner in which combustion at a high load takes place.
EXPLANATION OF REFERENCE MARKS
(48) 1 combustion plate 11 plate main body 12 flame hole 13 equilateral hexagon formed by six flame holes of unit flame hole group 14 large equilateral hexagon enclosing unit flame hole group 5 bottomed hole 15a tapered surface 16 row of unit flame hole group arrayed in diagonal direction of equilateral hexagon to be formed by six flame holes of the unit flame hole group 17 row of unit flame hole group arrayed in opposing direction of opposite sides of equilateral hexagon to be formed by six flame holes of the unit flame hole group