Method for controlling pressure in a high-pressure region of an internal combustion engine
09556814 ยท 2017-01-31
Assignee
Inventors
Cpc classification
F02D41/3872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/2096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for controlling pressure in a high-pressure region of an internal combustion engine includes adjusting a fuel outflow from the high-pressure region into a low-pressure region by means of an injector, which has a control valve adjusted by a piezo actuator and a control chamber. The method includes charging the piezo actuator by a first signal such that the control valve is moved from a closed position to a partially open position and fuel flows out from the high-pressure region into the low-pressure region, discharging the piezo actuator by a second signal such that the control valve is moved into the closed position, and partially discharging the piezo actuator by a third signal after the first signal and before the second signal. The method provides pressure control in the high-pressure region via an injector with high reliability even at high rail pressure.
Claims
1. A method for controlling pressure in a high-pressure region of an internal combustion engine by adjusting a quantity of fuel flowing out from the high-pressure region into a low-pressure region via an injector that comprises a control valve adjusted by a piezo actuator, and a control chamber, wherein the method comprises: charging the piezo actuator with a first current pulse to move the control valve from a closed position into a partially open position such that fuel flows out of the high-pressure region into the low-pressure region, discharging the piezo actuator with a second current pulse to move the control valve into the closed position, and partially discharging the piezo actuator with a third current pulse after the first current pulse and before the second current pulse.
2. The method of claim 1, wherein fuel is not injected into the combustion chamber of the internal combustion engine during the charging, discharging, and partially discharging steps.
3. The method of claim 1, wherein the third current pulse is selected that provides an essentially stable control valve position.
4. The method of claim 1, wherein the third current pulse is selected that provides an essentially stable pressure difference in the control chamber with respect to the pressure in the high-pressure region.
5. The method of claim 1, comprising commencing the third current pulse at a time at which a pressure difference between the control chamber and the high-pressure region corresponds to a predetermined value.
6. The method of claim 1, comprising setting at least one of an amplitude, a duration, and a temporal progression at least of one of the first, second, and third current pulses.
7. The method of claim 1, comprising: specifying a desired value for the electrical voltage at the piezo actuator, monitoring an electrical voltage at the piezo actuator, and adjusting the electrical voltage at the piezo actuator to the desired value by controlling the piezo actuator with a control signal.
8. The method of claim 7, wherein the third current pulse is the control signal.
9. The method of claim 7, wherein the control signal is is dependent upon the third current pulse.
10. The method of claim 7, wherein the piezo actuator is actuated with the control signal after the third current pulse and before the second current pulse.
11. The method of claim 1, comprising: monitoring an electrical voltage at the piezo actuator, evaluating the monitored voltage, and immediately discharging the piezo actuator in in response to detecting that an increase in voltage at the piezo actuator exceeds a predetermined value.
12. The method of claim 7, comprising continuously sampling the electrical voltage at the piezo actuator at a sampling rate greater than or equal to 10 kHz.
13. The method of claim 7, comprising continuously sampling the electrical voltage at the piezo actuator at a sampling rate greater than or equal to 100 kHz.
14. A control system of a motor vehicle having an internal combustion engine with a high-pressure region and a low-pressure region said control system comprising: an injector comprising a control valve adjusted by a piezo actuator, and a control device comprising a processor and instructions stored in non-transitory computer-readable media and executable by the processor to control pressure in the high-pressure region of the internal combustion engine by adjusting a quantity of fuel flowing out from the high-pressure region into the low-pressure region via the injector by: charging the piezo actuator with a first current pulse to move the control valve from a closed position into a partially open position such that fuel flows out of the high-pressure region into the low-pressure region, discharging the piezo actuator with a second current pulse to move the control valve into the closed position, and partially discharging the piezo actuator with a third current pulse after the first current pulse and before the second current pulse.
15. The control system of claim 14, wherein fuel is not injected into the combustion chamber of the internal combustion engine during the charging, discharging, and partially discharging steps.
16. The control system of claim 14, wherein the third current pulse is selected that provides an essentially stable control valve position.
17. The control system of claim 14, wherein the third current pulse is selected that provides an essentially stable pressure difference in the control chamber with respect to the pressure in the high-pressure region.
18. The control system of claim 14, wherein the control device commences the third current pulse at a time at which a pressure difference between the control chamber and the high-pressure region corresponds to a predetermined value.
19. The control system of claim 14, wherein the control device sets at least one of an amplitude, a duration, and a temporal progression at least of one of the first, second, and third current pulses.
20. The control system of claim 14, wherein the control device is further programmed to: specify a desired value for the electrical voltage at the piezo actuator, monitor an electrical voltage at the piezo actuator, and adjust the electrical voltage at the piezo actuator to the desired value by controlling the piezo actuator with a control signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Example embodiments of the invention are explained below with reference to the figures, in which:
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DETAILED DESCRIPTION
(9) Some embodiments of the invention provide an improved method for controlling pressure in a high-pressure region of an internal combustion engine that can also be used in the case of a high rail pressure and by means of which the pressure reduction in the high-pressure region can be accelerated and/or the probability of an undesired injection of fuel can be reduced.
(10) The method for controlling pressure in a high-pressure region of an internal combustion engine by means of adjusting the quantity of fuel flowing out from the high-pressure region into a low-pressure region by way of an injector that comprises a control valve, which can be adjusted by way of a piezo actuator, and a control chamber, includes the following steps that are to be performed in the sequence mentioned: Charging the piezo actuator with a first signal so that the control valve is moved from a closed position into a partially open position and fuel flows out of the high-pressure region into the low-pressure region, Discharging the piezo actuator with a second signal so that the control valve is moved into the closed position, Partially discharging the piezo actuator with a third signal after the first signal and before the second signal.
(11) Embodiments of the invention are based on the knowledge that, when controlling the piezo actuator using the known LAPD method, pressure is reduced in the control chamber by means of the pressure drop in the control chamber, as a consequence of which the closing force that is acting upon the piezo actuator by means of the control valve is reduced. This process of relieving the pressure causes the piezo actuator or rather the entire drive to continue to expand which leads to the control valve opening further and consequently in turn to the pressure on the piezo actuator being further relieved. As a result of relieving the pressure on the actuator, the probability increases of an undesired injection of fuel into the combustion chamber of the internal combustion engine.
(12) Depending upon the rigidity of the piezo actuator, the control voltage and the force required for opening the control valve, the idle position of the piezo actuator occurs at different partial stroke positions. In the critical pressure region, a very high initial voltage is required to open the valve so that, after the control chamber pressure has reduced and the pressure on the piezo actuator has been relieved, the probability for an undesired injection of fuel is drastically increased.
(13) By virtue of the partial discharge of the piezo actuator with the third signal, it is possible for the pressure relief of the piezo actuator to be too intense and consequently the probability of an undesired injection of fuel into the combustion chamber can be reduced. An excess charge can be applied for the purpose of opening the control valve. After the control valve has been opened, the electrical charge that said control valve conveys to the piezo actuator can be reduced by virtue of a partial discharge. As a consequence, it is possible to interrupt the sequence: pressure reduction in the control chamber, pressure relief of the piezo actuator and consequently the control valve opening further, further pressure reduction in the control chamber, further pressure relief of the piezo actuator etc. A stable partially open position of the control valve or rather the servo valve can be set using this method.
(14) In comparison to known methods, it is thus possible to set a stable partially open position of the control valve in the case of a considerably increased stroke of the piezo actuator. This leads to a quicker reduction of pressure in the high-pressure region or rather in the rail of the injection system.
(15) The term piezo actuator can be understood to mean equally a piezo drive or a piezo actuator. The charging or discharging of the piezo actuator is performed in a known manner by way of the supply or discharge of an electrical charge. This can be achieved by means of applying a corresponding electrical field to the piezo actuator. The signals to charge and discharge or rather partially discharge can consequently be current signals or voltage signals or rather a combination of said signals. The term high-pressure region is to be understood to mean in particular the pressure region in the common rail of the injection system of the internal combustion engine, in particular of a diesel combustion engine.
(16) The duration of the signal, the temporal progression and the amplitude of the charge signal or rather discharge signal can be adapted to suit the characteristic or rather age-related properties of the piezo actuator being used and/or a state of the internal combustion engine. In particular, the signals can be adapted to suit the elasticity or rather rigidity and/or mechanical and/or electrical characteristics of the piezo actuator.
(17) The signals for controlling the piezo actuator can be generated and/or provided by means of the vehicle control or by means of a driver circuit or rather the output stage. In this case, it is possible that in particular one or multiple driver circuits or output stages are involved that are allocated in each case to an injector or a group of injectors.
(18) The third signal for the purpose of partially discharging the piezo actuator is applied to the piezo actuator after the end of the first signal and before the commencement of the second signal, in other words after the initial partial opening of the control valve and before the control valve is closed completing an individual control step by means of discharging the piezo actuator. In order to optimize the pressure control in the rail or rather in the high-pressure region of the injection system, it is also feasible that the first and third and/or the third and second signal slightly overlie one another with respect to time.
(19) In one embodiment using the method, fuel is not injected into the combustion chamber of the internal combustion engine. This has the advantageous effect that no additional or undesired administered fuel is injected into the combustion chamber of the internal combustion engine. This reduces the fuel consumption and reduces the pollutant emission of the engine. In particular, fuel is not injected between the first and the second signal.
(20) In one embodiment, the third signal is selected so that an essentially stable control valve position is set. Consequently, a stable pressure difference can be set between the rail or rather the high-pressure region of the injection system and the control chamber. This has the advantageous effect that it is possible to prevent the piezo actuator from creeping or rather expanding or bulging in an undesirable manner as a result of pressure changes in the control chamber. The term an essentially stable control valve position is understood to mean in particular an open position of the control valve that when viewed over a period of time does not change or only changes in a predetermined range so that the pressure difference between the high-pressure region and the control chamber is only slightly affected by this change. It is in particular provided that the control valve position is set after the third signal and is held until the piezo actuator is actuated with a next signal in particular with the second signal, or rather said position changes only in a limited range.
(21) The third signal may be selected so that an essentially stable pressure difference with respect to the high-pressure region occurs in the control chamber. In particular, the third signal can be selected for the partial discharge of the piezo actuator in such a manner that per unit of time the quantity of fuel that is flowing from the high-pressure region into the control chamber and the quantity of fuel that is flowing out of the control chamber into the low-pressure region are identical.
(22) In the case of a stable pressure difference between the control chamber and the rail or rather the high-pressure region, it is possible to reduce the probability of an undesired injection by means of a non-intended stroke of the injector needle.
(23) The use of a third signal for the partial discharge of the piezo actuator has in particular the advantage that the pressure difference in the control chamber or rather the control valve position is more stable when viewed over a period of time than in a method that does not use a corresponding signal for the partial discharge process. The term more stable means in this case for example that the pressure difference or rather the valve position in comparison to known methods changes over the temporal progression in a more narrowly limited range.
(24) By virtue of the purposeful control of the piezo actuator with the third signal for the purpose of the partial discharge process, the LAPD range or rather the control range of the control valve can be extended. In particular, it is consequently possible in comparison to known methods to produce a stable position of the control valve during a greater stroke and/or greater pressure difference in the control chamber with respect to the rail or rather the high-pressure region. Furthermore, it is advantageous that a greater through-flow can be set at the control valve or rather the servo valve. It is thus possible to achieve in particular a greater pressure reduction gradient in the system.
(25) In a further embodiment, the point in time at which the third signal commences is selected so that a pressure difference between the control chamber and the high-pressure chamber corresponds at this moment in time to a predetermined value. In particular, a pressure difference can be provided that is in the range from 100 bar to 400 bar, in particular in the range from 150 to 300 bar. Consequently, it is possible to select a pressure value that corresponds to a desired state or a system requirement of the internal combustion engine. By way of example, the predetermined pressure difference can be selected in dependence upon the power requirement of the internal combustion engine. In particular, said pressure difference can be adapted to suit the pressure conditions in the high-pressure region.
(26) In a further embodiment, at least one characteristic can be set from the group: amplitude, duration and temporal progression at least of one of the signals. Consequently, the current/voltage profile for the purpose of charging, discharging or rather partial discharging can be adapted individually to suit the characteristics of an individual piezo actuator. These characteristics can vary over the serviceable life of the internal combustion engine or rather of the injection system or as a result of exchanging injectors or rather piezo actuators or other components of the injection system. Moreover, the signals can consequently be purposefully predetermined by a control process or rather a driver circuit and/or can be set to a predetermined opening or rather closing behavior of the control valve. The signals can in particular be also sequences of voltage pulses and/or current pulses. For example, the signals can be PWM signals (pulse width modulation signals). The temporal progression can be designed for example in such a manner so that a trapezoidal, rectangular and/or triangular signal procession is produced.
(27) In one embodiment, the method comprises the further steps of: Specifying a desired value for the electrical voltage at the piezo actuator, Monitoring the electrical voltage at the piezo actuator, and Adjusting the electrical voltage at the piezo actuator to the desired value by means of controlling the piezo actuator with a control signal.
(28) In particular, it can be provided that the deviation of the electrical voltage at the piezo actuator from the desired value is determined and the piezo actuator is actuated with the control signal in dependence upon the deviation. The control signal can by way of example be generated and/or provided in the vehicle control system or in a driver circuit.
(29) It is possible by virtue of adjusting the electrical voltage of the piezo actuator to actively control the position of the control valve. It is to be emphasized that the value of the electrical voltage at the piezo actuator is correlated with the stroke of the control valve. In order to determine the position of the control valve, it is possible to monitor the electrical voltage continuously. If the voltage value deviates by virtue of the change of the counterforce as a result of a pressure change in the control chamber beyond a defined value from the desired value, the piezo actuator is partially charged or discharged with a control signal. The control signal can be generated and/or provided by the driver control system or by a driver circuit or rather output stage. As a consequence, it is possible to actively control the position of the control valve. In addition, there is also the possibility of adapting the physical characteristics of the piezo actuator. In particular, it is consequently possible to determine a value for the rigidity of the piezo actuator. This value can then be used for the purpose of the optimal control of the injector for the injection cycles.
(30) It is possible by virtue of continuously monitoring the electrical voltage at the piezo actuator to react rapidly to changes and by virtue of re-adjusting the voltage by way of the provision of a new control signal to counteract a threatened injection of fuel and/or to maintain the voltage at a stable level. In particular, it is possible by way of controlling the electrical voltage at the piezo actuator to control the position of the control valve in a defined range with adequate spacing for the injection of fuel. It is possible for this purpose to continuously re-adjust or rather control the piezo voltage.
(31) The third signal may be the control signal. As an alternative, the control signal is an additional signal that is independent from the third signal. The additional signal can for example be generated and/or provided by the vehicle control system or an additional control system or rather the driver circuit that is allocated to the injector. The control signal can be predetermined in dependence upon the desired value and/or actual value of the electrical voltage at the piezo actuator. Insofar as the third signal that is used for the partial discharge of the piezo actuator is also used as the control signal for adjusting the electrical voltage of the piezo actuator, the third signal can be used in addition to being used for the partial discharge process also for the partial charging of the piezo actuator.
(32) In one embodiment, the piezo actuator is actuated with the control signal after the third signal and before the second signal.
(33) In a further embodiment, the method comprises the following steps: Monitoring the electrical voltage at the piezo actuator, Evaluating the monitored voltage, and Immediately discharging the piezo actuator in the event that it is detected that an increase in voltage at the piezo actuator exceeds a predetermined value.
(34) The forces at the control valve can be determined by means of continuously monitoring the electrical voltage at the piezo actuator. In particular, the voltage can be sampled for monitoring purposes at a sampling frequency that is greater than or equal to 10 kHz or even greater than or equal to 100 kHz. It is likewise possible by means of continuously monitoring the electrical voltage to detect and evaluate as quickly as possible any changes in the temporal progression of the voltage. Insofar as the increase in voltage exceeds a predetermined value, the piezo actuator can be discharged immediately and the injection of fuel prevented.
(35) If an undesired injection of fuel occurs during the pulse, this can be detected by way of the force change at the piezo actuator and consequently by way of detecting the increase in the electrical voltage at the actuator. The needle movement (needle opening) pushes a pressure wave ahead of it that acts at a counterforce change on the piezo actuator. The needle opening or rather the opening of the injection nozzle can be detected in the case of this control mode.
(36) The above mentioned object is likewise achieved by virtue of a control device of a motor vehicle having the features of claim 14. The control device is embodied for the purpose of performing the method in accordance with the invention for controlling pressure in accordance with one of the preceding claims.
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(42) The curves 122, 130 and 154 illustrate a pressure and voltage progression when using an LAPD method according to the prior art. The curves 126, 134 and 158 illustrate in comparison thereto a pressure progression and voltage progression according to the disclosed method. The pressure reduction in the rail in accordance with the curve 158 in diagram 110 illustrates a considerably accelerated pressure reduction in the rail or rather in the high-pressure region of the injection system of an internal combustion engine in contrast to the known LAPD method.
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(45) In the diagram 190, a sudden drop in the pressure difference in the control chamber in comparison to the high-pressure range is evident in the curves 214, 210 and 206 in each case at the points in time 250 (approx. 750 sec), 254 (approx. 900 sec) and 258 (approx. 1130 sec). This pressure equalization is the result of a needle opening, i.e. the injector opening. An additional pressure is exerted on the control chamber volume by means of the needle stroke. The piezo actuator is compressed by means of the pressure surge and, as is evident in diagram 194 at the corresponding points in time and marked by the arrows, the electrical voltage increases at the piezo actuator. As is evident in diagram 198, the respective needle stroke or rather the opening of the needle causes fuel to be correspondingly injected into the combustion chamber of the internal combustion engine. When using the disclosed method for the purpose of controlling pressure, the voltage increase can be observed at the piezo actuator and it is possible to counteract an injection of fuel, e.g. with a partial discharge of the piezo actuator by means of a signal S30 or by means of an additional control signal.