IMAGE SENSOR AND METHOD OF FABRICATING THE SAME
20230121884 · 2023-04-20
Assignee
Inventors
- JAESUNG HUR (Yongin-si, KR)
- KIJOONG YOON (Goyang-si, KR)
- HAJIN LIM (Seoul, KR)
- Jongmin Jeon (Suwon-si, KR)
- TAEKSOO JEON (HWASEONG-SI, KR)
- In Sung Joe (Seoul, KR)
Cpc classification
International classification
Abstract
An image sensor includes a substrate, a plurality of unit pixels provided on a pixel area of the substrate, a plurality of device isolation patterns defining the plurality of unit pixels on the pixel area, a light-shield layer provided on a top surface of the substrate and comprising a grid structure defining a plurality of optical transmission regions, a plurality of color filters provided on the plurality of optical transmission regions of the light-shield layer, and a plurality of micro-lenses provided on the plurality color filters. The light-shield layer includes a light-shield pattern, a low-refractive pattern provided on the light-shield pattern, and a protection layer configured to cover the light-shield pattern and the low-refractive pattern on the substrate. The low-refractive pattern includes a porous silicon compound. Pores in the low-refractive pattern have a diameter of about 0.2 nm to about 1 nm.
Claims
1. An image sensor comprising: a substrate; a plurality of unit pixels provided on a pixel area of the substrate; a plurality of device isolation patterns defining the plurality of unit pixels on the pixel area; a light-shield layer provided on a top surface of the substrate, the light-shield layer comprising a grid structure defining a plurality of optical transmission regions; a plurality of color filters provided on the plurality of optical transmission regions of the light-shield layer; and a plurality of micro-lenses provided on the plurality color filters, wherein the light-shield layer comprises: a light-shield pattern; a low-refractive pattern provided on the light-shield pattern; and a protection layer that covers the light-shield pattern and the low-refractive pattern on the substrate, wherein the low-refractive pattern comprises a porous silicon compound, and wherein each of pores in the low-refractive pattern has a diameter of about 0.2 nm to about 1 nm.
2. The image sensor of claim 1, wherein a size of each of the pores is less than a size of molecules of first elements included in the protection layer and a size of molecules of second elements included in the light-shield pattern.
3. The image sensor of claim 1, wherein the low-refractive pattern has a refractive index of about 1 to about 1.46.
4. The image sensor of claim 1, wherein the low-refractive pattern has a light absorptivity of about 0 to about 0.1.
5. The image sensor of claim 1, wherein the low-refractive pattern comprises a compound of silicon (Si), oxygen (O), carbon (C), and hydrogen (H), and wherein, in the compound, a carbon concentration and a hydrogen concentration are less than an oxygen concentration.
6. The image sensor of claim 1, wherein the protection layer comprises an oxide of a first metal, and wherein the low-refractive pattern does not contain the first metal.
7. The image sensor of claim 1, wherein the light-shield pattern comprises a second metal or a nitride of the second metal, and wherein the low-refractive pattern does not contain the second metal.
8. An image sensor comprising: a substrate comprising a pixel area; a plurality of device isolation patterns defining a plurality of unit pixels on the pixel area; a plurality of photoelectric conversion regions provided in the substrate and correspondingly on the plurality of unit pixels; a plurality of impurity regions provided in the substrate and correspondingly on the plurality of unit pixels, the plurality of impurity regions being adjacent to a bottom surface of the substrate; a conductive line pattern provided in the substrate and on the bottom surface of the substrate, the conductive line pattern vertically overlapping the plurality of device isolation patterns; a light-shield layer provided on the substrate and along the plurality of device isolation patterns, the light-shield layer defining a plurality of optical transmission regions; a color filter provided on a top surface of the substrate; and a micro-lens array provided on the color filter, wherein the light-shield layer comprises: a light-shield pattern; a porous low-refractive pattern provided on the light-shield pattern; and a protection layer provided on the substrate and covering the light-shield pattern and the porous low-refractive pattern, wherein a size of each of pores in the porous low-refractive pattern is less than a size of molecules of first elements included in the protection layer and a size of molecules of second elements included in the light-shield pattern, and wherein the porous low-refractive pattern has a refractive index of about 1 to about 1.46.
9. The image sensor of claim 8, wherein each of the pores in the porous low-refractive pattern has a diameter of about 0.2 nm to about 1 nm.
10. The image sensor of claim 8, wherein the porous low-refractive pattern has a light absorptivity of about 0 to about 0.1.
11. The image sensor of claim 8, wherein the porous low-refractive pattern comprises a porous compound of silicon (Si), oxygen (O), carbon (C), and hydrogen (H), and wherein, in the porous compound of the porous low-refractive pattern, a carbon concentration and a hydrogen concentration are less than an oxygen concentration.
12. The image sensor of claim 8, wherein the protection layer comprises an oxide of a first metal, and wherein the porous low-refractive pattern does not contain the first metal.
13. The image sensor of claim 8, wherein the light-shield pattern comprises a second metal, and wherein the porous low-refractive pattern does not contain the second metal.
14. A method of fabricating an image sensor, the method comprising: providing a substrate comprising a pixel area; forming a plurality of device isolation patterns defining a plurality of unit pixels on the pixel area; doping the plurality of unit pixels with impurities to form a plurality of photoelectric conversion regions; forming a light-shield layer on the pixel area; and forming a plurality of color filters on the pixel area, wherein forming the light-shield layer comprises: forming a light-shield film on the substrate; using a precursor to deposit a low-refractive layer on the light-shield film, the precursor comprising a siloxane material that comprises carbon (C) and hydrogen (H); patterning the low-refractive layer and the light-shield film to form a low-refractive pattern and a light-shield pattern that are included in the light-shield layer; subjecting the low-refractive pattern to an oxygen (O.sub.2) ashing process to form a plurality of pores in the low-refractive pattern; and forming on the substrate a protection layer that covers the light-shield pattern and the low-refractive pattern, and wherein the plurality of pores in the low-refractive pattern have a diameter of about 0.2 nm to about 1 nm.
15. The method of claim 14, wherein, in the oxygen ashing process, carbon and hydrogen in the low-refractive pattern are partially discharged.
16. The method of claim 14, wherein a size of each of the plurality of pores is less than a size of molecules of first elements included in the protection layer and a size of molecules of second elements included in the light-shield pattern.
17. The method of claim 14, wherein the light-shield film comprises a first metal, wherein the protection layer comprises an oxide of a second metal, and when the low-refractive pattern is formed, and when the protection layer is formed, neither the first metal of the light-shield film nor the second metal of the protection layer diffuses into the low-refractive pattern.
18. The method of claim 14, wherein the low-refractive pattern has a refractive index of about 1 to about 1.46.
19. The method of claim 14, wherein, in the low-refractive pattern, a carbon concentration and a hydrogen concentration are less than an oxygen concentration.
20.-26. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The above and other aspects, features, and advantages of certain example embodiments of the present disclosure will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] The following will now describe an image sensor according to the present disclosure with reference to the accompanying drawings.
[0019]
[0020] Referring to
[0021] The active pixel sensor array 1 may include a plurality of two-dimensionally arranged unit pixels, each of which is configured to convert optical signals into electrical signals. The active pixel sensor array 1 may be driven by a plurality of driving signals such as a pixel selection signal, a reset signal, and a charge transfer signal from the row driver 3. The correlated double sampler 6 may be provided with the converted electrical signals.
[0022] The row driver 3 may provide the active pixel sensor array 1 with several driving signals for driving several unit pixels in accordance with a decoded result obtained from the row decoder 2. When the unit pixels are arranged in a matrix shape, the driving signals may be provided to each row.
[0023] The timing generator 5 may provide timing and control signals to the row decoder 2 and the column decoder 4.
[0024] The correlated double sampler 6 may receive the electrical signals generated from the active pixel sensor array 1, and may hold and sample the received electrical signals. The correlated double sampler 6 may perform a double sampling operation to sample a specific noise level and a signal level of the electrical signal, and then may output a difference level corresponding to a difference between the noise and signal levels.
[0025] The analog-to-digital converter 7 may convert analog signals, which correspond to the difference level received from the correlated double sampler 6, into digital signals, and then output the converted digital signals.
[0026] The input/output buffer 8 may latch the digital signals and may then sequentially output the latched digital signals to an image signal processing unit in response to the decoded result obtained from the column decoder 4.
[0027]
[0028] Referring to
[0029] The photoelectric conversion element PD may create and accumulate photo-charges in proportion to an amount of externally incident light. The photoelectric conversion element PD may include a photodiode, phototransistor, a photo-gate, a pinned photodiode, or a combination thereof. The transfer transistor TX may transfer charges generated in the photoelectric conversion element PD into the floating diffusion region FD. The floating diffusion region FD may accumulate and store charges that are generated and transferred from the photoelectric conversion element PD. The drive transistor DX may be controlled by an amount of photo-charges accumulated in the floating diffusion region FD.
[0030] The reset transistor RX may periodically reset the charges accumulated in the floating diffusion region FD. The reset transistor RX may have a drain electrode connected to the floating diffusion region FD and a source electrode connected to a power voltage V.sub.DD. When the reset transistor RX is turned on, the floating diffusion region FD may be supplied with the power voltage V.sub.DD connected to the source electrode of the reset transistor RX. Accordingly, when the reset transistor RX is turned on, the charges accumulated in the floating diffusion region FD may be exhausted and thus the floating diffusion region FD may be reset. The reset transistor RX may include a reset gate RG.
[0031] The drive transistor DX may serve as a source follower buffer amplifier. The drive transistor DX may amplify a variation in electrical potential of the floating diffusion region FD and may output the amplified electrical potential to an output line V.sub.OUT.
[0032] The selection transistor SX may select each row of the unit pixel P to be readout. When the selection transistor SX is turned on, the power voltage V.sub.DD may be applied to a drain electrode of the drive transistor DX. The selection transistor SX may include a selection gate SG.
[0033]
[0034] Referring to
[0035] The semiconductor substrate 100 may be a substrate in which an epitaxial layer of a first conductivity type is formed on a bulk silicon substrate of the first conductivity type. For example, the first conductivity type may be a p-type. The bulk silicon substrate may be removed in image sensor fabrication process, such that the semiconductor substrate 100 may be formed of the epitaxial layer of the first conductivity type. Alternatively, the semiconductor substrate 100 may be a bulk silicon substrate including a well of the first conductivity type. Dissimilarly, the semiconductor substrate 100 may include an epitaxial layer of the second conductivity type, a bulk silicon substrate of the second conductivity type, or a silicon-on-insulator (SOI) substrate. For example, the second conductivity type may be an n-type. The semiconductor substrate 100 may have a first surface 100a and a second surface 100b that are opposite to each other. The wiring layer 20 may be disposed on the first surface 100a of the semiconductor substrate 100, and the optical transmission layer 30 may be disposed on the second surface 100b of the semiconductor substrate 100.
[0036] The semiconductor substrate 100 may include a pixel area AR disposed on a center of the semiconductor substrate 100 and a peripheral area that surrounds the pixel area AR. The pixel area AR may be provided thereon with a plurality of unit pixels P discussed with reference to
[0037] The pixel area AR may include a plurality of unit pixels P. The unit pixels P may be two-dimensionally arranged in two directions that intersect each other when viewed in plan. For example, the unit pixels P may be arranged in a matrix shape along the two directions.
[0038] First device isolation patterns 120 may be provided adjacent to the second surface 100b of the semiconductor substrate 100, defining the plurality of unit pixels P. For example, similar to the arrangement of the unit pixels P, the first device isolation patterns 120 may be arranged along two intersecting directions. An overall shape of the first device isolation patterns 120 may have a grid structure when viewed in plan. For example, portions of the first device isolation patterns 120 may extend in a first direction D1 and may be arranged along a second direction D2 that intersects the first direction D1, and other portions of the first device isolation patterns 120 may extend in the second direction D2 and may be arranged along the first direction D1. Each of the first device isolation patterns 120 may run across between a pair of neighboring unit pixels P. A single unit pixel P may be defined to indicate a section surrounded by neighboring first device isolation patterns 120.
[0039] The first device isolation patterns 120 may be provided in a trench TR that penetrates the semiconductor substrate 100. The trench TR may have a depth substantially the same as a thickness of the semiconductor substrate 100. For example, the trench TR may vertically penetrate the semiconductor substrate 100. The trench TR may have a width that gradually increases in a direction from the second surface 100b toward the first surface 100a of the semiconductor substrate 100. Alternatively, the width of the trench TR may be uniform irrespective of distance from the second surface 100b of the semiconductor substrate 100. Dissimilarly, the trench TR may have a width that gradually decreases in a direction from the second surface 100b toward the first surface 100a of the semiconductor substrate 100. In this case, the trench TR may vertically completely penetrate the semiconductor substrate 100, or may extend from the second surface 100b of the semiconductor substrate 100 but may not reach the first surface 100a of the semiconductor substrate 100. When the trench TR does not reach the first surface 100a of the semiconductor substrate 100, an end of the trench TR may be inserted into a second device isolation pattern 103 which will be discussed below or may be spaced apart at a certain interval from the second device isolation pattern 103.
[0040] The first device isolation patterns 120 may be substantially flat on a top surface thereof. The top surfaces of the first device isolation patterns 120 may be substantially parallel to the first surface 100a of the semiconductor substrate 100. In addition, the top surfaces of the first device isolation patterns 120 may be located at the same level from the first surface 100a of the semiconductor substrate 100. For example, the top surfaces of the first device isolation patterns 120 may be positioned on one substantially flat plane. The top surfaces of the first device isolation patterns 120 may be coplanar with the second surface 100b of the semiconductor substrate 100.
[0041] Each of the first device isolation patterns 120 may include a dielectric isolation pattern 122 and a conductive isolation pattern 124.
[0042] The dielectric isolation pattern 122 may partially fill the trench TR. For example, the dielectric isolation pattern 122 may conformally cover an inner lateral surface and a bottom surface of the trench TR. The dielectric isolation pattern 122 may include a dielectric material whose refractive index is less than that of the semiconductor substrate 100 (e.g., silicon (Si)). For example, the dielectric isolation pattern 122 may include a silicon oxide (SiO) layer, a silicon oxynitride (SiON) layer, or a silicon nitride (SiN) layer.
[0043] The conductive isolation pattern 124 may completely fill an unoccupied portion of the trench TR filled with the dielectric isolation pattern 122. For example, the conductive isolation pattern 124 may fill the trench TR, and in the trench TR, the dielectric isolation pattern 122 may be interposed between the conductive isolation pattern 124 and the semiconductor substrate 100. The conductive isolation pattern 124 and the dielectric isolation pattern 122 may have their top surfaces coplanar with the second surface 100b of the semiconductor substrate 100. The conductive isolation pattern 124 and the dielectric isolation pattern 122 may have their bottom surfaces coplanar with the first surface 100a of the semiconductor substrate 100. The conductive isolation pattern 124 may have a width that gradually increases in a direction from the second surface 100b toward the first surface 100a of the semiconductor substrate 100. The conductive isolation pattern 124 may include a conductive material. For example, the conductive isolation pattern 124 may include n-type doped polysilicon or p-type doped polysilicon. Alternatively, the conductive isolation pattern 124 may include metal. According to some embodiments, the conductive isolation pattern 124 may not be provided if necessary. For example, the first device isolation pattern 120 may include a dielectric isolation pattern 122 that completely fills the trench TR.
[0044] The photoelectric conversion regions 110 may be provided in corresponding unit pixels P. The photoelectric conversion region 110 may be an impurity region having the second conductivity type (e.g., n-type) different from the first conductivity type of the semiconductor substrate 100. For example, the photoelectric conversion regions 110 may be adjacent to the second surface 100b of the semiconductor substrate 100 and perpendicularly spaced apart from the first surface 100a of the semiconductor substrate 100. The photoelectric conversion regions 110 may have a difference in impurity concentration between a first section adjacent to the first surface 100a and a second section adjacent to the second surface 100b.
[0045] The photoelectric conversion regions 110 may convert externally incident light into electrical signals. For example, the semiconductor substrate 100 and the photoelectric conversion region 110 may constitute a photodiode. In each of the unit pixels P, the photodiode may be constituted by a p-n junction between the semiconductor substrate 100 of the first conductivity type and the photoelectric conversion region 110 of the second conductivity type. The photoelectric conversion regions 110 which constitutes the photodiodes may generate and accumulate photo-charges in proportion to intensity of incident light.
[0046] The semiconductor substrate 100 may be provided therein with a second device isolation pattern 103 that is adjacent to the first surface 100a and defines active patterns. Each of the unit pixels P may include the active pattern. For example, the active pattern may include a floating diffusion region FD which will be discussed below.
[0047] The second device isolation pattern 103 may have a width that gradually decreases in a direction from the first surface 100a toward the second surface 100b of the semiconductor substrate 100. The first device isolation pattern 120 may vertically penetrate the second device isolation pattern 103. The second device isolation pattern 103 may include an SiO layer, an SiON layer, or an SiN layer.
[0048] The semiconductor substrate 100 may be provided on its first surface 100a with the transfer transistors TX and the logic transistors RX, SX, and DX discussed above with reference to
[0049] The transfer transistor TX may be provided on each of the unit pixels P. The transfer transistor TX may be electrically connected to the photoelectric conversion region 110. The transfer transistor TX may include a transfer gate TG and a floating diffusion region FD. The transfer gate TG may include a lower portion inserted into the semiconductor substrate 100, and may also include an upper portion that is connected to the lower portion and protrudes onto the first surface 100a of the semiconductor substrate 100. A gate dielectric layer GI may be interposed between the transfer gate TG and the semiconductor substrate 100. The floating diffusion region FD may have the second conductivity type (e.g., n-type) opposite to the first conductivity type of the semiconductor substrate 100.
[0050] Logic transistors (see RX, SX, and DX of
[0051] The wiring layer 20 may include first, second, and third interlayer dielectric layers 221, 222, and 223 that cover the transfer transistors TX and the logic transistors (see RX, SX, and DX of
[0052] The wiring layer 20 may signally process electrical signals converted in the photoelectric conversion regions 110. The first and second conductive line patterns 212 and 213 may be respectively disposed in the first and second interlayer dielectric layers 222 and 223 stacked on the first surface 100a of the semiconductor substrate 100. In some embodiments, the first and second conductive line patterns 212 and 213 may be disposed irrespective of arrangement of the photoelectric conversion regions 110. When viewed in plan, the first and second conductive line patterns 212 and 213 may run across the photoelectric conversion regions 110.
[0053] The optical transmission layer 30 may be disposed on the second surface 100b of the semiconductor substrate 100. The optical transmission layer 30 may include a first fixed charge layer 310, a second fixed charge layer 320, a first protection layer 330, a light-shield layer 340, color filters 350, and micro-lenses 360. The optical transmission layer 30 may condense and filter externally incident light, and the photoelectric conversion layer 10 may be provided with the condensed and filtered light.
[0054] The first fixed charge layer 310 may be disposed on the second surface 100b of the semiconductor substrate 100. The second surface 100b of the semiconductor substrate 100 may be in contact with the first fixed charge layer 310. On the pixel area AR, the first fixed charge layer 310 may cover the second surface 100b of the semiconductor substrate 100. The first fixed charge layer 310 may include a single-layer or multi-layer of metal oxide or metal fluoride containing oxygen (O) or fluorine (F) whose amount is less than the stoichiometric amount. Therefore, the first fixed charge layer 310 may have a negative fixed charge. The first fixed charge layer 310 may include a single-layer or multi-layer of metal oxide or metal fluoride containing at least one metal selected from hafnium (Hf), zirconium (Zr), aluminum (Al), tantalum (Ta), titanium (Ti), yttrium (Y), and lanthanoid. For example, the first fixed charge layer 310 may include one or more of a hafnium oxide (HfO) layer and an aluminum oxide (Al.sub.2O.sub.3) layer. The first fixed charge layer 310 may suppress dark current and white spots.
[0055] The second fixed charge layer 320 may be stacked on the first fixed charge layer 310. On the pixel area AR, the second fixed charge layer 320 may conformally cover the first fixed charge layer 310. The second fixed charge layer 320 may include a single-layer or multi-layer of metal oxide or metal fluoride. For example, the second fixed charge layer 320 may include one or more of an HfO layer and an Al.sub.2O.sub.3 layer. The second fixed charge layer 320 may serve as a reinforcement layer or an adhesion layer for the first fixed charge layer 310.
[0056] The first protection layer 330 may be stacked on the second fixed charge layer 320. On the pixel area AR, the first protection layer 330 may conformally cover the second fixed charge layer 320. The first protection layer 330 may include at least one selected from plasma enhanced tetraethylorthosilicate (PE-TEOS), SiO, SiN, silicon carbonitride (SiCN), HfO, and Al.sub.2O.sub.3. The first protection layer 330 may serve as one or more of an anti-reflection layer and a planarization layer.
[0057] The light-shield layer 340 may be provided on the first protection layer 330. The light-shield layer 340 may be positioned on the pixel area AR of the semiconductor substrate 100. The light-shield layer 340 may have a planar shape similar to that of the first device isolation patterns 120. For example, the light-shield layer 340 may have a grid structure. For example, when viewed as illustrated in
[0058] The light-shield pattern 342 may be disposed on the first protection layer 330. On the pixel area AR, the light-shield pattern 342 may have a grid structure when viewed in plan. The light-shield pattern 342 may overlap the first device isolation pattern 120. For example, when viewed in plan, the light-shield pattern 342 may have a planar shape that corresponds to that of the first device isolation pattern 120. The present embodiments, however, are not limited thereto. For example, on a central portion of the pixel area AR, the light-shield pattern 342 may be vertically aligned with the first device isolation pattern 120, and on an edge region of the pixel area AR, the light-shield pattern 342 may be horizontally shifted from the first device isolation pattern 120. The light-shield pattern 342 may include a first metal. For example, the first metal may include tungsten (W), copper (Cu), Hf, Zr, Ti, Ta, Al, ruthenium (Ru), palladium (Pd), platinum (Pt), cobalt (Co), or nickel (Ni). Alternatively, the light-shield pattern 342 may include a nitride of the first metal. For example, the nitride of the first metal may include titanium nitride (TiN).
[0059] The low-refractive pattern 344 may be disposed on the light-shield pattern 342. The low-refractive pattern 344 may have a planar shape the same as that of the light-shield pattern 342. For example, the low-refractive pattern 344 may have a network shape when viewed in plan. The low-refractive pattern 344 may have a sidewall aligned with that of the light-shield pattern 342.
[0060] As illustrated in
[0061] According to some embodiments, as the low-refractive pattern 344 is made of a porous material, the low-refractive pattern 344 may have a small refractive index. For example, the pores POR of the low-refractive pattern 344 may be filled with air whose refractive index is low, and therefore the low-refractive pattern 344 may decrease in overall refractive index. In addition, as the pores POR are provided to each have a size less than that of molecules of the first elements included in the light-shield pattern 342 and that of molecules of the second elements included in the second protection layer 346, neither the first element nor the second element may diffuse into the low-refractive pattern 344. For example, neither the first element nor the second element may be introduced into the pores POR of the low-refractive pattern 344. Therefore, a dielectric constant of the low-refractive pattern 344 may be prevented from being increased due to a diffusion of materials around the low-refractive pattern 344 into the low-refractive pattern 344. Moreover, as the pores POR are dispersed in the low-refractive pattern 344, there may be total reflection of light that travels toward the low-refractive pattern 344, and there may be a reduction in light transmittance and light absorptivity of the low-refractive pattern 344. For example, the light absorptivity of the low-refractive pattern 344 may range from about 0 to about 0.1. The above-described configuration may provide the low-refractive pattern 344 with a refractive index, and the light-shield pattern 342 and the low-refractive pattern 344 may promote prevention of crosstalk between pixels. Accordingly, the image sensor may have an improvement of image defects.
[0062] Referring still to
[0063] Because the size of the pores POR is less than that of molecules of the first elements (e.g., the first metal or a nitride of the first metal) included in the light-shield pattern 342 and that of molecules of the second elements (e.g., an oxide of the second metal) included in the second protection layer 346, any of the first metal, a nitride of the first metal, the second metal, and an oxide of the second metal may not diffuse into the low-refractive pattern 344. For example, the low-refractive pattern 344 may contain neither the first metal nor the second metal.
[0064] The color filters 350 may be provided on the first protection layer 330 and the light-shield layer 340. The color filters 350 may be correspondingly provided on the optical transmission regions LPR of the light-shield layer 340. The color filters 350 may be disposed on corresponding unit pixels P. As illustrated in
[0065] The micro-lenses 360 may be correspondingly provided on the color filters 350. A planarization pattern 305 may be interposed between the color filters 350 and the micro-lenses 360.
[0066]
[0067] Referring to
[0068] The pixel area AR may be substantially the same as that discussed above with reference to
[0069] On the optical black area OB, the semiconductor substrate 100 may be provided thereon with a first connection structure 50, a first conductive pad 81, and a bulk color filter 90. The first connection structure 50 may include a first light-shield pattern 51, a dielectric pattern 53, and a first capping pattern 55.
[0070] The first light-shield pattern 51 may be provided on the second surface 100b of the semiconductor substrate 100. For example, the first light-shield pattern 51 may cover the first protection layer 330 on the second surface 100b, and may conformally cover an inner wall of each of first and second trenches TR1 and TR2. The first light-shield pattern 51 may penetrate the photoelectric conversion layer 10 and the upper wiring layer 21, and may connect the photoelectric conversion layer 10 to the wiring layer 20. For example, the first light-shield pattern 51 may be in contact with wiring lines in the upper and lower wiring layers 21 and 23 and with a first device isolation pattern 120 in the photoelectric conversion layer 10. Therefore, the first connection structure 50 may be electrically connected to the wiring lines in the wiring layer 20. The first light-shield pattern 51 may include a metallic material (e.g., W). The first light-shield pattern 51 may block incidence of light onto the optical black area OB.
[0071] The first conductive pad 81 may be provided in the first trench TR1 and may fill an unoccupied portion of the first trench TR1. The first conductive pad 81 may include a metallic material (e.g., Al). The first conductive pad 81 may be connected to the conductive isolation pattern 124 of
[0072] The dielectric pattern 53 may fill an unoccupied portion of the second trench TR2. The dielectric pattern 53 may penetrate the photoelectric conversion layer 10 and all or a portion of the wiring layer 20. The first capping pattern 55 may be provided on a top surface of the dielectric pattern 53. The first capping pattern 55 may be provided on the dielectric pattern 53.
[0073] The bulk color filter 90 may be provided on the first conductive pad 81, the first light-shield pattern 51, and the first capping pattern 55. The bulk color filter 90 may cover the first conductive pad 81, the first light-shield pattern 51, and the first capping pattern 55. A third protection layer 71 may be provided on and cover the bulk color filter 90.
[0074] A photoelectric conversion region 110′ and a dummy region 111 may be provided on the optical black area OB of the semiconductor substrate 100. The photoelectric conversion region 110′ may be doped with impurities of the second conductivity type different from the first conductivity type. For example, the second conductivity type may be an n-type. The photoelectric conversion region 110′ on the optical black area OB may have a structure similar to that of the photoelectric conversion region 110 on the pixel area AR, and may not perform an operation (e.g., generation of electrical signals from received light) the same as that of the photoelectric conversion region 110 on the pixel area AR. The dummy region 111 may not be doped with impurities. The dummy region 111 may generate signals that are used as information to eliminate subsequent process noise.
[0075] On the pad area PAD, the semiconductor substrate 100 may be provided thereon with a second connection structure 60 a second conductive pad 83, and a fourth protection layer 73. The second connection structure 60 may include a second light-shield pattern 61, a dielectric pattern 63, and a second capping pattern 65.
[0076] The second light-shield pattern 61 may be provided on the second surface 100b of the semiconductor substrate 100. For example, the second light-shield pattern 61 may cover the first protection layer 330 on the second surface 100b, and may conformally cover an inner wall of each of third and fourth trenches TR3 and TR4. The second light-shield pattern 61 may penetrate the photoelectric conversion layer 10 and the upper wiring layer 21, and may connect the photoelectric conversion layer 10 to the wiring layer 20. For example, the second light-shield pattern 61 may be in contact with wiring lines in the lower wiring layer 23. Therefore, the second connection structure 60 may be electrically connected to the wiring lines in the wiring layer 20. For example, the second light-shield pattern 61 may include a metallic material (e.g., W).
[0077] A second conductive pad 83 may be provided in the third trench TR3, and may fill an unoccupied portion of the third trench TR3. The second conductive pad 83 may include a metallic material (e.g., Al). The second conductive pad 83 may serve as an electrical connection path through which the image sensor device is connected to an external apparatus. The dielectric pattern 63 may fill an unoccupied portion of the fourth trench TR4. The dielectric pattern 63 may penetrate the photoelectric conversion layer 10 and all or a portion of the wiring layer 20. The second capping pattern 65 may be provided on the dielectric pattern 63. The fourth protection layer 73 may cover the second capping pattern 65 and a portion of the second light-shield pattern 61.
[0078] A current applied via the second conductive pad 83 may flow to the first device isolation patterns 120 through the second light-shield pattern 61, the wiring lines in the wiring layer 20, and the first light-shield pattern 51. The photoelectric conversion regions 110 and 110′ and the dummy region 111 may generate electrical signals, and the electrical signals may be outwardly transmitted through the wiring lines in the wiring layer 20, the second light-shield pattern 61, and the second conductive pad 83.
[0079]
[0080] Referring to
[0081] A second device isolation pattern 103 may be formed on the first surface 100a of the semiconductor substrate 100. The second device isolation pattern 103 may define active patterns.
[0082] Referring to
[0083] First device isolation patterns 120 may be formed to fill the trench TR. The first device isolation patterns 120 may each include a dielectric isolation pattern 122 and a conductive isolation pattern 124. The formation of the dielectric isolation pattern 122 and the conductive isolation pattern 124 may include conformally forming a dielectric layer that partially fills the trench TR, forming on the dielectric layer a conductive layer that fills the trench TR, and performing a planarization process on the dielectric layer and the conductive layer until the first surface 100a of the semiconductor substrate 100 is exposed. For example, the dielectric isolation pattern 122 may include an SiO layer, an SiON layer, or an SiN layer. The conductive isolation pattern 124 may include n-type doped polysilicon or p-type doped polysilicon.
[0084] Referring to
[0085] A wiring layer 20 may be formed on the semiconductor substrate 100. First, second, and third interlayer dielectric layers 221, 222, and 223 may be formed on the first surface 100a of the semiconductor substrate 100. First and second conductive line patterns 212 and 213 may be respectively formed in the second and third interlayer dielectric layers 222 and 223, and lower contact plugs BCP may be formed to connect to the first and second conductive line patterns 212 and 213.
[0086] Referring to
[0087] Referring to
[0088] Referring to
[0089] Afterwards, a low-refractive material may be deposited on the light-shield film 341 to form a low-refractive layer 343. The formation of the low-refractive layer 343 may include performing a plasma-enhanced chemical vapor deposition (PECVD) process. The low-refractive material may include a silicon compound. For example, the silicon compound may be a compound of Si, O, C and H.
[0090] Referring to
[0091] Referring to
[0092] The preliminary low-refractive pattern 345 may include a silicon compound. For example, the silicon compound may be a compound of Si, O, C and H. The O, C and H may have the same or similar concentrations in the silicon compound. In addition, the preliminary low-refractive pattern 345 may have no pore therein.
[0093] Referring to
[0094] The pores POR in the low-refractive pattern 344 may have each have a size less than that of molecules of first elements (e.g., the first metal or a nitride of the first metal) included in the light-shield pattern 342 and that of molecules of second elements included in a second protection layer 346 which will be discussed below. The pores POR in the low-refractive pattern 344 may each have a diameter of about 0.2 nm to about 10 nm. For example, the pores POR in the low-refractive pattern 344 may each have a diameter of about 0.2 nm to about 1 nm.
[0095]
[0096] Referring to
[0097] Referring to
[0098] Thereafter, the porous low-refractive layer 347 and the light-shield film 341 may be patterned to form a low-refractive pattern 344 and a light-shield pattern 342. The low-refractive pattern 344 and the light-shield pattern 342 may each have a grid structure, and optical transmission regions may be defined in inner sides the low-refractive pattern 344 and the light-shield pattern 342 that are formed by etching the porous low-refractive layer 347 and the light-shield film 341. The following description will focus on the embodiment of
[0099] Referring to
[0100] According to some embodiments, as the pores POR are provided to each have a size less than that of molecules of the first elements included in the light-shield pattern 342 and that of molecules of the second elements included in the second protection layer 346, neither the first element nor the second element may diffuse into the low-refractive pattern 344. For example, even at the time of heating due to a deposition process for forming the second protection layer 346, a subsequent process including an annealing process, and/or an operation of the image sensor, neither the first element nor the second element may diffuse into the low-refractive pattern 344.
[0101] After that, color filters 350 may be formed on the second protection layer 346. A photolithography process may be performed several times to form the color filters 350 on the semiconductor substrate 100. For example, a first photolithography process may be performed to form first color filters at the same time. A first photosensitive thermosetting resin solution containing a blue dye may be coated on the second surface 100b of the semiconductor substrate 100. The first photosensitive thermosetting resin solution may be heated and cured to form a first photoresist layer. Exposure and development processes may be performed to form the first color filters. Subsequently, second and third photolithography processes identical or similar to the first photolithography process may be sequentially performed to respectively form second and third color filters.
[0102] Referring back to
[0103] Afterwards, micro-lenses 360 may be formed on the planarization pattern 305.
[0104] An image sensor according to some embodiments may include a low-refractive pattern formed of a porous material by which the low-refractive pattern has a low refractive index. In addition, pores may be provided to have their sizes each of which is less than that of molecules of elements included in a light-shield pattern and that of molecules of elements included in a protection layer, and thus any of the elements may not diffuse into the low-refractive pattern. Accordingly, a dielectric constant of the low-refractive pattern may be prevented from being increased due to a diffusion of materials around the low-refractive pattern into the low-refractive pattern. The above-described configuration may provide the low-refractive pattern with a low refractive index, and the light-shield pattern and the low-refractive pattern may promote prevention of crosstalk between pixels. Accordingly, the image sensor may have an improvement of image defects.
[0105] At least one of the components, elements, modules or units (collectively “components” in this paragraph) represented by a block in the drawings such as
[0106] Although the disclosure been described in connection with some embodiments illustrated in the accompanying drawings, it will be understood by one of ordinary skill in the art that variations in form and detail may be made therein without departing from the spirit and essential feature of the disclosure. The above disclosed embodiments should thus be considered illustrative and not restrictive.