Gas supplying apparatus
09556966 ยท 2017-01-31
Assignee
Inventors
Cpc classification
Y10T137/86493
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/87885
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/4259
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/86485
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A gas supply line and gas supplying apparatus that facilitates maintenance and management of various types of devices. The supplying apparatus is formed with a supply line that is made up of a gas inlet-side block, a gas outlet-side block and a plurality of fluid control devices. The gas supplying apparatus is formed with at least two gas supply lines, the fluid control device of each gas supply line includes at least one flow controller, an inlet-side block of the flow controller on one gas supplying line is connected to an inlet-side block of the flow controller on the other gas supply line so as to oppose the inlet-side block, and an outlet-side block of one flow controller is connected to an outlet-side block of the other flow controller so as to oppose the gas outlet-side block.
Claims
1. A gas supplying apparatus, comprising: at least first and second gas supply lines, having a common gas inlet side block and a common gas outlet side block; a fluid control device provided for each of the first and second gas supply line, each fluid control device including at least one flow controller having an inlet-side block and an outlet side block; wherein the inlet-side block of the flow controller for the first gas supply line and the inlet-side block of the flow controller for the second gas supply line are connected to the common gas inlet side block so as to oppose each other, interposing the common gas inlet side block there between; and wherein the outlet-side block of the flow controller for the first gas supply line and the outlet-side block of the flow controller for the second gas supply line are connected to the common gas outlet side block so as to oppose each other, interposing the common gas outlet side block there between.
2. The gas supplying apparatus according to claim 1 further comprising: a purge gas passage communicating between the first and second gas supply lines provided in the common gas inlet side block, and a process gas passage communicating between the first and second gas supply lines provided in the common gas outlet side block.
3. The gas supplying apparatus according to claim 1, wherein each of the plurality of fluid control devices includes an inlet opening/closing valve, a three-way switching opening/closing valve, the at least one flow controller and an outlet opening/closing valve.
4. A gas supplying apparatus comprising a plurality of gas supply lines, including a first gas supply line and a second gas supply line in parallel, each gas supply line having a process gas distribution path comprising, an inlet opening/closing valve, a three-way switching opening/closing valve, a flow controller, an outlet opening/closing valve, and a purge gas distribution path comprising the three-way switching opening/closing valve, wherein a common gas inlet-side block and a common gas outlet-side block, each having a shape of a long/narrow rectangular column with height H, are arrayed in a direction of depth L for the first gas supply line and the second gas supply line, wherein the inlet opening/closing valve, the three-way switching opening/closing valve, and an inlet block of the flow controller for the first gas supply line are fixed on one side surface of the common gas inlet-side block, and an outlet block of the flow controller and the outlet opening/closing valve for the first gas supply line are fixed on one side surface of the common gas outlet-side block, wherein the second gas supply line is formed so as to oppose the first gas supply line on an other side surface of the common gas inlet-side block and that of the gas outlet-side block, and wherein the inlet opening/closing valve, the three-way switching opening/closing valve and an inlet block of the flow controller for the second gas supply line are fixed on the other side surface of the common gas inlet-side block, and an outlet block of the flow controller and the outlet opening/closing valve for the second gas supply line are fixed on the other side surface of the common gas outlet-side block.
5. The gas supplying apparatus according to claim 4, wherein a plurality of a pair of the first and second gas supply lines, opposing to each other, are disposed in parallel in a direction of height H of the common gas inlet-side block and that of the common gas outlet-side block.
6. The gas supplying apparatus according to claim 4, wherein the common gas inlet-side block is formed with a purge gas passage extending in a direction of height H, wherein, on both sides of the gas inlet-side block, a first gas passage is formed communicating between a process gas inlet joint and the inlet opening/closing valve, a second gas passage is formed communicating between the inlet opening/closing valve and the three-way switching opening/closing valve, a third gas passage is formed communicating between the three-way switching opening/closing valve and the inlet block of the flow controller, and a fourth gas passage is formed communicating between the purge gas passage and the three-way switching opening/closing valve so as to oppose each other.
7. The gas supplying apparatus according to claim 4, wherein a process gas passage is formed which extends in a direction of height H of the common gas outlet-side block, and wherein, on each of the one and the other sides of the common gas outlet-side block, a first gas passage is formed communicating between the outlet block of the flow controller and the outlet opening/closing valve, and a second gas passage is formed communicating between the outlet opening/closing valve and the process gas passage so as to oppose each other.
8. The gas supplying apparatus according to claim 4, wherein the flow controller is a pressure type flow controller having a piezoelectric element driving control valve.
9. The gas supplying apparatus according to claim 4, wherein valve chamber recessed parts for the inlet opening/closing valve, the three-way switching opening/closing valve and the outlet opening/closing valve are formed at the gas inlet-side block and the gas outlet-side block.
10. The gas supplying apparatus according to claim 4, wherein the flow controller comprises a rectangular main body block between the inlet block and the outlet block, wherein the main body block of the flow controller includes a valve chamber recessed part of a piezoelectric element driving control valve provided on a first side surface of the main block body, a pressure detector attachment recessed part provided on the a second side surface of the main body block body, a first gas passage communicating between the valve chamber recessed part and the pressure detector attachment recessed part, a second gas passage communicating between the valve chamber recessed part and the inlet block, a third gas passage communicating between the pressure detector attachment recessed part and the outlet block, and an orifice provided on the third gas passage communicating between the pressure detector attachment recessed part and the outlet block.
11. The gas supplying apparatus according to claim 4, wherein the flow controller has a main body block equipped with the inlet block and the outlet block, wherein the main body block of each flow controller is structured so that two valve chamber recessed parts of two piezoelectric element driving control valves are provided in parallel on a front surface side of the main block body, wherein two pressure detector attachment recessed parts are provided in parallel at a back surface side of the main block body, and wherein first gas passages are provided communicating between each of the valve chamber recessed parts and each of the pressure detector attachment recessed parts, wherein second gas passages are provided communicating between each of the valve chamber recessed parts and the inlet block, wherein third gas passages are provided communicating between each of the pressure detector attachment recessed parts and the outlet block, and wherein orifices are provided on each of the third gas passages communicating between the pressure detector attachment recessed part and the outlet block.
12. The gas supplying apparatus according to claim 11, wherein the outlet block of the flow controller has gas passages for communicating the third gas passages of the main body block with gas passages of the common gas outlet-side block.
13. The gas supplying apparatus according to claim 12, wherein the outlet block is formed by coupling a first block body to a second block body.
14. The gas supplying apparatus according to claim 11, wherein the outlet block includes attachment recessed parts for second pressure detectors.
15. The gas supplying apparatus according to claim 4, wherein the flow controller includes a main body block equipped with the inlet block and the outlet block, wherein the main body block of the flow controller includes two valve chamber recessed parts of two piezoelectric element driving control valves and two valve chamber recessed parts of two switching valves, wherein the two driving control valves and two switching valves are installed in parallel on a front surface side of the main body block, wherein two pressure detector attachment recessed parts are installed in parallel at a back surface side of the main body block, and wherein first gas passages are provided communicating between the valve chamber recessed parts of each of the piezoelectric element driving control valves and the pressure detector attachment recessed parts, wherein second gas passages are provided communicating between the valve chamber recessed parts and the inlet block, wherein third gas passages are provided communicating between the pressure detector attachment recessed parts and the outlet block, wherein first orifices are provided on the third gas passages, wherein fourth gas passages are provided communicating between the valve chamber recessed parts of the switching valves and the third gas passages, wherein fifth gas passages are provided communicating between the valve chamber recessed parts of the switching valves and the outlet block, and wherein second orifices are provided on the fifth gas passages.
16. The gas supplying apparatus according to claim 15, wherein the outlet block of the flow controller has therein first gas passages communicating between the third gas passages of the main body block and gas passages of the common gas outlet-side block and second gas passages communicating between the fifth gas passage of the main body block and the first gas passage of the outlet block.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(23) Hereinafter, a description will be given of individual embodiments of the present invention with reference to drawings.
Embodiment 1
(24)
(25) That is,
(26)
(27) First, in a description of Embodiment 1 of the present application, a side where the purge gas inlet joint 7 and the process gas outlet joint 8 in the front elevational view of
(28) Further, in the description of Embodiment 1 of the present application, width W, depth L and height H of the integrated type gas supplying apparatus are as per shown in
(29) In
(30) Further, in
(31) With reference to
(32) Further, in the integrated type gas supplying apparatus, a purge gas is supplied to the purge gas passage 9 through the purge gas inlet joint 7, and every time a type of gas supplied to the process chamber is switched, the three-way opening/closing valve 2A, 2B, etc., are operated to purge the gas passage.
(33) Still further, although not shown in
(34) It is noted that Wseal made by Fujikin Incorporated is used as a sealing member 24 at the sealing portion, and a UPG fittings (HEX14) made by Fujikin Incorporated is used at the gas inlet joints 6, 7 and the gas outlet joint 8. However, as a matter of course, it is acceptable that a sealing member and a joint other than those described above are used.
(35) Further, the supply and operation of a gas by the integrated type gas supplying apparatus are similar to those by a conventional integrated type gas supplying apparatus and have been publicly known. Thus, a detailed description thereof will be omitted.
(36) In the integrated type gas supplying apparatus of Embodiment 1, as shown in
(37) That is, as shown in the front elevational view of
(38) More specifically, as shown in the horizontal sectional view of
(39) With reference to
(40) In a similar manner, the gas outlet-side block 13 is formed into a rectangular column-shaped long/narrow block with length (height) H. V-shaped gas passages 13A, 13B communicating between outlet blocks 16A, 16B (secondary side) of the flow controllers 3A, 3B and the outlet opening/closing valves 5A, 5B and a gas passage 13C communicating the outlet opening/closing valves 5A, 5B with the process gas passage 10 are formed in a symmetrical manner on both sides of the gas outlet-side block 13. Further, the process gas passage 10 is drilled in a direction of length (height) H of the gas outlet-side block 13.
(41) The inlet opening/closing valves 1A, 1B, the outlet opening/closing valves 5A, 5B and the three-way switching opening/closing valves 2A, 2B are publicly known. For example, there is used a direct-touch type metal diaphragm valve which uses a multiple stage actuator disclosed in Japanese Published Unexamined Patent Application No. 2004-100889. As a matter of course, any opening/closing valve may be used in addition to a solenoid valve.
(42) Further, in this Embodiment 1, a FCS-type pressure type flow control device made by Fujikin Incorporated is used as the flow control devices 3A, 3B. As a matter of course, it is acceptable that a thermal type flow control device is used as the flow control device 3A, 3B.
(43) It is also acceptable that the inlet opening/closing valves 1A, 1B, the outlet opening/closing valves 5A, 5B and the three-way switching opening/closing valves 2A, 2B are a so-called bellows-type opening/closing valve. It is also acceptable that such a value is used that is fixed by being screwed directly into a side surface of the gas inlet-side block 12 or the gas outlet-side block 13 or such a valve is used that is fixed with a bolt via a flange.
(44)
(45) That is, the inlet opening/closing valves 1A, 1B and the three-way switching opening/closing valves 2A, 2B are fixed horizontally to side surfaces of the gas inlet-side block 12 by fixing airtight respectively the inlet opening/closing valve main body blocks 18A, 18B and the three-way switching opening/closing valve main body blocks 20A, 20B to the side surfaces on both sides of the gas inlet-side block 12 with fixing bolts 21A, 21B via sealing members 24A, 24B.
(46) In a similar manner, the outlet opening/closing valves 5A, 5B are fixed horizontally to side surfaces of the gas outlet-side block 13 by fixing airtight the outlet opening/closing valve main body blocks 19A, 19B to the side surfaces on both sides of the gas outlet-side block 13 with fixing bolts 21A, 21B via the sealing members 24A, 24B.
(47) The pressure type flow controllers 3A, 3B have been publicly known by Japanese Published Unexamined Patent Application No. 2006-330851, etc. That is, the known metal diaphragm-type piezoelectric element driving control valve disclosed in Japanese Published Unexamined Patent Application No. 2008-249002, etc., is used to adjust a pressure on the upstream side from an orifice, thereby controlling a gas flow rate of the orifice.
(48)
(49) Further, the valve chamber recessed part 30A is installed on the left side surface of the pressure type flow controller main body block 14A, and the attachment recessed part 31A of the pressure detector 4A is installed on the right side surface thereof.
(50) A diaphragm 32A, a diaphragm presser 33A and a hood 34A which constitute a valve body are housed inside the valve chamber recessed part 30A. A pressure detector 4A is housed inside the pressure detector attachment recessed part 31A.
(51) It is noted that in
(52) In
(53) In Embodiment 1 shown in
(54) Further, where there are also gas supply lines S for 16 types of gases, it is possible to keep both the height dimension H and the depth dimension L of the integrated type gas supplying apparatus to 250 mm or less and also keep the width dimension W to 350 mm or less. Thus, the integrated type gas supplying apparatus can be significantly downsized.
Embodiment 2
(55) Next, with reference to
(56)
Example 1
(57) First, with reference to
(58)
(59) In
(60) Further, in the application specification of the integrated type gas supplying apparatus of Example 1 in this Embodiment 2, a side where the purge gas inlet joint 7 and the process gas inlet joint 8 in the front elevational view of
(61) Still further, in the application specification of the integrated type gas supplying apparatus of Embodiment 2, the width W, the depth L and the height H of the integrated type gas supplying apparatus are as per described in
(62) In this Embodiment 2, as shown in
(63) That is, a unit in which two controllers of the pressure type flow controller 3A and the pressure type flow controller 3B are arrayed and fixed in parallel so as to be adjacent laterally is fixed to a gas inlet-side block 41 and a gas outlet-side block 42 to be described later with a fixing cap bolt 50 (refer to
(64) The gas inlet-side block 41 is formed into a short rectangular column-shaped block. As shown in
(65) It is noted that reference symbol 25A, 25B denote valve chamber recessed parts of the opening/closing valves 1B, 1A and three-way switching opening/closing valves 2B, 2A drilled on the gas inlet-side block 41. Each of valve seats 26A, 26B is formed on the bottom surface of the valve chamber recessed part, and valve driving portions (pressing pistons 29A, 29B) are screwed and fixed into the valve chamber recessed parts 25A, 25B.
(66) The process gas inlet joint 6B, the inlet opening/closing valve 1B, the process gas inlet joint 6A and the inlet opening/closing valve 1A are fixed from the upper side of the left side surface of the inlet-side block 41, with a predetermined space kept. The process gas inlet joint 6B and the process gas inlet joint 6A are fixed to the left side surface of the gas inlet-side block 41 by using the fixing bolts 21B, 21A, while the inlet opening/closing valve 1B and the inlet opening/closing valve 1A are also fixed to the left side surface of the gas inlet-side block 41 by a screw-in method.
(67) Further, as shown in
(68) As flow passages for a process gas, etc., flowing from the process gas inlet joint 6A, gas flow passages 41a, 41b, 41c, 41d are drilled individually in a similar manner as described above.
(69) In
(70) A main body block 45 of the pressure type flow controllers 3A, 3B is obtained by integrating two pairs of main body blocks of the pressure type flow control devices of Embodiment 1 into one block, and its structure is substantially the same as that shown in Embodiment 1 of
(71) In
(72) Further, reference symbol 4A, 4B denotes a pressure detector. The pressure detectors 4A, 4B are attached to the pressure type flow controller main body block 45 in the same manner as that described in Embodiment 1 of
(73) A space between the main body block 45 of the pressure type flow controllers 3A, 3B and the gas inlet-side block 41 is communicated via the pressure type flow controller inlet block 46. The pressure type flow controller inlet block 46 is substantially the same in constitution to the inlet block 15A of Embodiment 1 except that the gas distribution passages 46a, 46b are provided in two and that the pressure type flow controller 3A is fixed to the inlet-side block 41 by using four cap bolts 50, 50 which oppose each other (refer to
(74) A pressure type flow controller outlet block 47 is fixed airtight on the gas outlet side of the pressure type flow controller main body block 45. The pressure type flow controller outlet block 47 is adapted so as to couple airtight a first block body 47 to a second block body 47 via sealing members 24A, 24B by using a fixing bolt 65 (refer to
(75) The second block body 47 of the pressure type flow controller outlet block 47 is connected and fixed airtight to an outlet block 42 of a process gas. Further, the outlet block 42 of the process gas is formed into a short rectangular column block, and outlet opening/closing valves 5A, 5B are screwed and fixed on an outer side surface thereof in a horizontal direction as shown in
(76) Valve chamber recessed parts 25A, 25B which form the outlet opening/closing valves 5A, 5B are formed on a side surface of the outlet block 42 of the process gas. Gas passages 42a, 42b, 42c for gas distribution from the pressure type flow controller outlet block 47 are also installed thereon.
(77) The purge gas passage block 43 is a long/narrow rectangular column-shaped member with rectangular column-shaped height dimension H on which a purge gas passage 9 is drilled in a direction of height H.
(78) In a similar manner, the process gas passage block 44 is a long/narrow rectangular column-shaped member with rectangular column-shaped height dimension H on which a process gas passage 10 is drilled in a direction of length (height H).
(79) The purge gas passage block 43 and the process gas passage block 44 function to couple and fix airtight and individually eight inlet-side blocks 41 and eight outlet-side blocks 42 stacked in a layered manner in a direction of height H. Two fixing bolts 21A, 21B are used to fix the blocks 41, 42 respectively to the purge gas passage block 43 and the process gas passage block 44.
(80) That is, in Embodiment 2, the gas inlet-side block 41 and the gas outlet-side block 42 are divided into short rectangular column blocks and therefore are different in shape from the long inlet-side block 12 and outlet-side block 13 with length dimension H in a height direction in Embodiment 1.
(81) As shown in
(82) In the integrated type gas supplying apparatus of Embodiment 2 as well, the gas supplying apparatus is placed horizontally at a ceiling part etc., of semiconductor manufacturing equipment, by which various devices can be replaced and repaired etc., easily by removing the fixing bolts 21A, 21B and the cap bolts 50, 50 from a side surface side of the integrated type gas supplying apparatus.
Example 2
(83) Next, a description will be given of the pressure type flow control device 3 of Example 2 used in Embodiment 2 of the present invention.
(84)
(85) That is, the flow controller 3 is given as a pressure type flow controller which uses a piezoelectric element driving control valve. These two piezoelectric element driving control valves 22A, 22B are arrayed in parallel horizontally in a direction of width W when viewed from above, and a substrate which forms the control circuits 2A, 2B of the two pressure type flow controllers 3A, 3B is horizontally arrayed on a lateral side of one of the piezoelectric element driving control valves.
(86) It is noted that in
(87) Further, in
(88) In the pressure type flow control device 3 of this Example 2, the control circuits 23A, 23B are arrayed and installed as shown in
Example 3
(89)
(90) The flow controller 3 is, as with Example 2, a pressure type flow controller which uses piezoelectric element driving control valves 2A, 2B. These two piezoelectric element driving control valves 2A, 2B are arrayed horizontally in parallel in a direction of width W, when viewed from above, and a substrate of the control circuit 23 forming the control circuits 2A, 2B of the two pressure type flow controllers is horizontally arranged on a lateral side of one of the piezoelectric element driving control valves.
(91) At the first block body 47 part of the outlet block 47, attachment recessed parts 31a, 31a of second pressure detectors 4A, 4B are installed so as to oppose each other at the front surface side and at the back surface side thereof. Further, at the part thereof, there are installed an attachment recessed part 31a of one of the second pressure detector, a gas passage 47a communicating between a gas passage 38A of the main body block 45 and a gas passage 42a of the outlet block 42, and a gas passage 52a communicating between a gas passage 47a and the attachment recessed part 31a of one of the second pressure detector. In a similar manner, at the first block body 47 part of the outlet block 47, there are installed an attachment recessed part 31a of the other second pressure detector, a gas passage 47b communicating between a gas passage 38B of the main body block 45 and a gas passage 42b of the outlet-side block 42, and a gas passage 52b communicating between the attachment recessed parts 31a of the other of the second pressure detector and the gas passage 47b.
(92) It is noted that in
(93) Further, in Example 3 of
(94) Example 3 is characterized in that since the pressure detectors 4A, 4B are installed on the downstream side of orifices 35A, 35B, pressure/flow rate control can be attained based on so-called differential pressure, even if a gas flow which is distributed through the orifices is a non-critical state gas flow.
Example 4
(95)
(96) That is, in Example 4, the flow controller 3 is given as a pressure type flow controller which uses piezoelectric element driving control valves 2A, 2B, and the two piezoelectric element driving control valves 2A, 2B are arrayed in parallel horizontally in a direction of width W, when viewed from above, and a substrate of the control circuit 23 forming control circuits 2A, 2B of the two pressure type flow controllers is horizontally arranged on a lateral side of one of the piezoelectric element driving control valves.
(97) On the other hand, a main body block 45 of the flow controller 3 is adapted so that valve chamber recessed parts 25A, 25B of two piezoelectric element driving control valves and valve chamber recessed parts 59A, 59B of two switching valves are installed on the front surface side of a rectangular column-shaped main body block 45 and two pressure detector attachment recessed parts 31A, 31B are installed on a bottom surface side of the main body block 45.
(98) Further, the main body block 45 of the flow controller 3 is formed with gas passages 37A, 37B communicating between the individual valve chamber recessed parts 25A, 25B and the pressure detector attachment recessed parts 31A, 31B, gas passages 36A, 36B communicating between the individual valve chamber recessed parts 25A, 25B and the flow controller inlet block 46, gas passages 38A, 38B communicating between the individual pressure detector attachment recessed parts 31A, 31B and the flow controller outlet block 47, orifices 35A, 35B installed between the individual gas passages 38A, 38B, gas passages 53a, 53b communicating between the valve chamber recessed part 59A, 59B of the individual switching valves and the individual gas passages 38A, 38B, and gas passages 54a, 54b communicating between the individual valve chamber recessed parts 59A, 59B of the individual switching valves and the flow controller outlet block 47. Orifices 55A, 55B are installed at outlet side ends of the gas passages 54a, 54b.
(99) In addition, the flow controller outlet block 47 is provided with a gas passage 47a communicating the gas passage 38A of the main body block 45 with the gas passage 42a of the gas outlet-side block 42 and a gas passage 47b communicating between the gas passage 38B of the main body block 45 and the gas passage 42b of the gas outlet-side block 42 and also provided with a gas passage 62a communicating between the gas passage 54a of the main body block 45 and the gas passage 47a and a gas passage 62b communicating the gas passage 54b of the main body block 45 with the gas passage 47b.
(100) In
(101) Operational air is fed to the switching valves 56A, 56B from the air supply ports 63A, 63B through the air flow control valves 61A, 61B, by which the switching valves 56A, 56B are controlled for opening and closing. Then, an operation state of the switching valves 56A, 56B is transmitted via the limit switches 57A, 58B to outside. It is noted that relative positions of the limit switches 57A, 57B with respect to driving portions (not illustrated) of the switching valves 56A, 56B can be adjusted by the position adjusting mechanisms 58A, 58B.
(102) More specifically, in controlling a low flow rate gas, the switching valves 56A, 56B are kept closed. As a result, a gas to be supplied is controlled for its flow rate by the orifices 35A, 35B which are relatively small in diameter and supplied to a process chamber (not illustrated).
(103) Further, in controlling a high flow rate gas, the switching valves 56A, 56B are kept open. As a result, a gas to be supplied is controlled for its flow rate by the orifices 55A, 55B which are relatively large in diameter and supplied to a process chamber (not illustrated).
(104) Where the pressure type flow control device 3 of Example 4 is used, it is possible to arbitrarily change a range of controlled flow rate of gas depending on a flow rate of the gas supplied. Thus, the gas can be controlled for its flow rate at higher accuracy.
Embodiment 3
(105) Next,
(106)
(107) In
(108) Further, in the integrated type gas supplying apparatus of this Embodiment 3, the width W, depth L and height H of the gas supplying apparatus are as per described in
(109) That is, as shown in
(110) With reference to
(111) Further, in
(112) It is noted that each of the gas inlet-side block 12 and the gas outlet-side block 13 is provided with height H when a plurality of unit bodies 51, for example, four units are supported and fixed in a layered manner.
(113) The main body block 45 of the pressure type flow controllers 3A, 3B is obtained by integrating two pairs of main body blocks of the pressure type flow control devices of Embodiment 1 into one block and substantially the same in constitution to that described in Embodiment 2 shown in
(114) In
(115) Further, reference symbol 4A, 4B denotes a pressure detector. These pressure detectors 4A, 4B are attached to the main body block 45 of the pressure type flow controller in the same way as that of Embodiment 2 shown in
(116) A space between the main body block 45 of the pressure type flow controllers 3A, 3B and the gas inlet-side block 12 is communicated via the pressure type flow controller inlet block 46. Further, the pressure type flow controller inlet block 46 is constituted in the same manner as the inlet block 46 of Embodiment 2, and gas distribution passages 46a, 46b are installed.
(117) An outlet block 47 is fixed airtight to a gas outlet side of the pressure type flow controller main body block 45, and two gas passages 47a, 47b are drilled on the pressure type flow controller outlet block 47. The pressure type flow controller outlet block 47 is the same in constitution and function to that of Embodiment 2.
(118) The pressure type flow controller outlet block 47 is connected and fixed airtight to the outlet-side block 13. The outlet-side block 13 is formed into a rectangular column block with length H in a height direction. As shown in
(119) As described above, two gas supply lines SA, SB made by combining the gas inlet-side block 12, the pressure detector inlet block 46, the pressure type flow controller main body block 45, the pressure type flow controller outlet block 47, the inlet-side opening/closing valves 1A, 1B, the three-way switching opening/closing valves 2A, 2B, the flow controllers 3A, 3B, the pressure detectors 4A, 4B, the gas outlet-side block 13, the outlet opening/closing valves 5A, 5B, etc., are stacked at four stages and fixed in a height direction of the gas inlet-side block 12 and the gas outlet-side block 13, thereby giving two pairs of integrated type gas supplying apparatuses. As shown in
(120) Two integrated type gas supplying apparatuses which are allowed to oppose each other may be fixed by any mechanism. This Embodiment 3 is adapted so that a space between both gas inlet-side blocks 12, 12 is fixed by a coupling member (not illustrated) by which these two integrated type gas supplying apparatuses are fixed to each other.
(121) Further, the two integrated type gas supplying apparatuses can be fixed by coupling the process gas outlet joints 8 coming out from the gas outlet-side block 13 together or by forming a flange-like joint on each of the gas outlet-side blocks 13, 13 to couple both the gas outlet-side blocks 13, 13.
(122) In fixing two integrated type gas supplying apparatuses, as shown in
(123) The unit bodies 51, each of which is equipped with four gas supply lines SA, SB, can be stacked by any number of stages as shown in
INDUSTRIAL APPLICABILITY
(124) The present invention is applicable not only to a gas supplying apparatus for semiconductor manufacturing equipment but also to a gas supplying apparatus for various types of chemical equipment, etc.
DESCRIPTION OF REFERENCE SYMBOLS
(125) W: width dimension of gas supplying apparatus (integrated type) L: depth dimension of gas supplying apparatus (integrated type) H: height dimension of gas supplying apparatus (integrated type) H: dimension in height direction S: gas supply line : center line of gas supplying apparatus (integrated type) in width direction 1, 1A, 1B: inlet opening/closing valve 2, 2A, 2B: three-way switching opening/closing valve 3, 3A, 3B: pressure type flow controller 4, 4A, 4B: pressure detector 4A, 4B: pressure detector 5, 5A, 5B: outlet opening/closing valve 6, 6A1 to 6A8: process gas inlet joint (integrated type) 6, 6B1 to 6B8: process gas inlet joint 7: purge gas inlet joint 8: process gas outlet joint 9: purge gas passage 10: process gas passage 11, 11A1, 11A2: input/output connecting tool (cable connector) 11, 11B1, 11B2: input/output connecting tool (cable connector) 12: gas inlet-side block 12A, 12B: V-shaped gas passage 12C, 12B: gas passage 13: gas outlet-side block 13A, 13B: V-shaped gas passage 13C: gas passage 14, 14A, 14B: pressure type flow controller main body block 15, 15A, 15B: pressure type flow controller inlet block 16, 16A, 16B: pressure type flow controller outlet block 17, 17A, 17B: pressure detector attachment block 18, 18A, 18B: inlet opening/closing valve main body block 19, 19A, 19B: outlet opening/closing valve main body block 20, 20A, 20B: three-way opening/closing valve main body block 21, 21A, 21B: fixing bolt 22, 22A, 22B: piezoelectric element drive unit 23, 23A1, 23A2: control circuit 23, 23B1, 23B2: control circuit 24, 24A, 24B: sealing member 25, 25A, 25B: valve chamber recessed part 26, 26A, 26B: valve seat 27, 27A, 27B: metal diaphragm (valve body) 28, 28A, 28B: diaphragm presser 29, 29A, 29B: pressing piston 30, 30A: valve chamber recessed part 31A, 31B: pressure detector attachment recessed part (for pressure detector 4A, 4B) 31a, 31b: pressure detector attachment recessed part (for pressure detector 4A, 4B) 32, 32A: diaphragm 33, 33A: diaphragm presser 34, 34A: hood 35: orifice 36, 36A: gas passage 37, 37A: gas passage 38, 38A: gas passage 39: valve rod 40: cover body 41: gas inlet-side block 41a, 41b, 41c, 41d: gas flow passage 42: gas outlet-side block 42a, 42b: gas passage 43: purge gas passage block 44: process gas outlet block 45: pressure type flow controller main body block 46: pressure type flow controller inlet block 46a, 46b, 42c: gas passage 47: pressure type flow controller outlet block 47a, 47b: gas passage 48: pressure detector attachment block 49: pressure detector attachment block cover body 50: fixing cap bolt 51: unit body 52a, 52b: gas passage 53a, 53b: gas passage 54a, 54b: gas passage 55, 55A, 55B: orifice (for large diameter) 56, 56A, 56B: switching valve 57, 57A, 57B: limit switch 58, 58A, 58B: position adjusting device of limit switch 59, 59A, 59B: valve chamber recessed part of switching valve 60, 60A, 60B: operational air supplying mechanism 61, 61A, 61B: air flow control valve 62, 62a, 62b: gas passage 63, 63A, 63B: air supply port 65: fixing bolt 66: fixing bolt 67: switches