Valves for bypass circuits in heat exchangers
09557749 ยท 2017-01-31
Assignee
Inventors
- Jeff Sheppard (Milton, CA)
- Gregory Pineo (Kleinburg, CA)
- Brian Cheadle (Brampton, CA)
- Yuri Peric (Split, HR)
Cpc classification
F28F2250/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87113
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G05D23/1852
PHYSICS
G05D23/022
PHYSICS
International classification
F28F27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05D15/00
PHYSICS
Abstract
A valve can be incorporated as an integral part of the heat exchanger as a plug-in item that can be located anywhere desired between the inlet and outlet flow manifolds of the heat exchanger.
Claims
1. A heat exchanger comprising: a plurality of tubular members disposed in a stack, the tubular members having spaced-apart wall portions including flow openings for the flow of fluid between the tubular members; an anti-leakage valve including: a housing having a hollow plug portion with opposed plug walls, one of the plug walls having defined therein one of an inlet and an outlet opening, said plug portion further having defined therein the other of the inlet and outlet opening; said plug portion being disposed in the stack with the plug walls being sealingly mounted between selected ones of said spaced-apart wall portions to allow fluid flow between said inlet and outlet opening and respective flow openings in said selected ones of said spaced-apart wall portions; an actuator portion located adjacent to the plug portion; and an actuator mounted in the actuator portion and having a plunger extending into the plug portion, the plunger reciprocating to block and unblock said one of the inlet and outlet opening, a bypass valve including: a housing having a hollow plug portion with opposed plug walls, one of the plug walls having defined therein one of an inlet and an outlet opening, said plug portion further having defined therein the other of the inlet and outlet opening; said plug portion being disposed in the stack with the plug walls being sealingly mounted between selected ones of said spaced-apart wall portions to allow fluid flow between said inlet and outlet opening and respective flow openings in said selected ones of said spaced-apart wall portions; an actuator portion located adjacent to the plug portion; and an actuator mounted in the actuator portion and having a plunger extending into the plug portion, the plunger reciprocating to block and unblock said one of the inlet and outlet opening wherein the tubular members are formed of plate pairs having enlarged distal end portions; and wherein the plungers of the bypass valve and the anti-leakage valve are coupled together by a rod, the rod defining one of the actuators.
2. A heat exchanger according to claim 1, wherein the stack includes a substack immediately above the anti-leakage valve and a substack immediately below the anti-leakage valve the enlarged distal end portions are joined together to form, at one end of the stack, adjacent manifolds, one of the manifolds being associated one with the substack above the anti-leakage valve and another of the manifolds being associated with the substack below the anti-leakage valve, the manifolds being fluidly coupled to one another via the bypass valve, so that fluid can flow between the manifolds when the flow through the bypass valve is unblocked at the other end of the stack, adjacent manifolds, one of the manifolds being associated one with the substack above the anti-leakage valve and another of the manifolds being associated with the substack below the anti-leakage valve, the manifolds being fluidly coupled to one another via the anti-leakage valve, so that fluid can flow between the manifolds when the flow through the anti-leakage valve is unblocked the anti-leakage valve and the bypass valve being adapted such that, when the bypass valve is unblocked, the anti-leakage valve is blocked, and such that, when the bypass valve is blocked, the anti-leakage valve is unblocked.
3. A heat exchanger according to claim 1, wherein, the other of the actuators is a temperature responsive actuator.
4. A heat exchanger according to claim 3, wherein the temperature responsive actuator is a thermal motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention will now be described by way of example, with reference to the accompanying drawings, in which:
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DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
(21) Referring firstly to
(22) In the heat exchangers shown in
(23) As mentioned above, the enlarged distal end portions 16 have transverse openings therethrough (not shown), so that the distal end portions 16 located above bypass valve 12 are all in communication and form either an inlet or an outlet manifold 19 depending on the direction in which fluid is to flow through heat exchanger 10. Similarly, the enlarged distal end portions 16 located below bypass valve 12 are all in communication and form a respective outlet or inlet manifold 21. As seen best in
(24) Heat exchanger 10 also has upper and lower dimpled plates 36 and 38. Suitable mounting brackets 40 are attached to dimpled plates 36, 38 as are the inlet and outlet fittings 28, 30.
(25) Referring next to
(26) Bypass valve housing 42 also has an actuator portion 48 located adjacent to and communicating with plug portion 26. A temperature responsive actuator 50 is located in housing 42. Actuator 50 has a central shaft 52 attached to a removable closure 54 located remote from plug portion 26. Removable closure 54 has an O-ring seal 56 and is held in position by a split pin 58 passing through openings 60 in actuator portion 40 and a through hole 62 in closure 54.
(27) Temperature responsive actuator 50 has a reciprocating barrel portion 64 which forms a plunger slidably located in housing plug portion 26 to block and unblock flow between inlet and outlet openings 44, 46. A spring 66 is located in housing actuator portion 48 and bears against an annular shoulder 68 on barrel 64 to act as bias means to urge the actuator 50 to retract so that barrel or plunger 64 unblocks the flow of fluid through inlet and outlet openings 44, 46 of bypass valve 12, when the actuator is not extended due to temperature, as described next below.
(28) Temperature responsive actuator 50 is sometimes referred to as a thermal motor and it is a piston and cylinder type device. Barrel or plunger 64 is filled with a thermal sensitive material, such as wax, that expands and contracts, causing the actuator to extend axially upon being heated to a predetermined temperature and to retract upon being cooled below this predetermined temperature. Where bypass valve 12 is used in conjunction with an automotive transmission fluid or oil cooler, this predetermined temperature is about 80 C., which is the temperature of the fluid from the transmission when bypass flow is no longer required.
(29) Referring next to
(30) Referring next to
(31) A temperature sensor 90 is attached to plunger 86 and is in the form of a thermistor electrically coupled to solenoid coil 82 for actuation of the solenoid coil when the temperature of the fluid going through heat exchanger 10 reaches a predetermined temperature. Temperature sensor 90 could be located elsewhere in bypass valve 80, or even elsewhere in heat exchanger 10. Temperature sensor 90 can be electrically connected to an electrical control circuit 92 mounted in housing actuator portion 48. Electrical control circuit 92 is in turn is electrically connected to solenoid coil 82 for controlling the movement of plunger 86 in accordance with the temperature sensed by temperature sensor 90. In this way, the opening of bypass valve 80 could be controlled to provide variable opening, rather than a simple on or off, but the latter is also possible.
(32) Referring next to
(33) Where both bypass valves 102 and 104 are open, such as during cold flow operation, there is full fluid bypass from inlet fitting 28 to outlet fitting 30. Where bypass valve 102 is closed and valve 104 is open, such as during warm up or an interim temperature of fluid flowing through heat exchanger 100, there would be fluid flow through the top two passes 106 and 108 of heat exchanger 100, but passes 110 and 112 would be bypassed through bypass valve 104. Where the fluid reaches its hot operating temperature, both bypass valves 102 and 104 would close giving flow through all four passes 106, 108, 110 and 112 and no bypass flow at all. Additional multiples of passes and bypass valves could be used in a single heat exchanger as well. Any of the types of bypass valves described above could be used in heat exchanger 100.
(34) Referring next to
(35) In the assembly of heat exchangers 10, 100 and 113, the various components, such as the tubular members 14 or 120 and fins 18 are stacked together along with dimpled plates 20, if desired, and upper and lower dimpled plates 36, 38. Mounting plates or brackets 40 and inlet and outlet fittings 28, 30 can be preassembled to upper and lower dimpled plates 36, 38, or assembled along with all of the other components. The housing 42 of the preferred bypass valve 12, 70, 80 or 115 (without any other bypass valve components) is then placed in the desired location in the heat exchanger and the entire assembly is brazed together in a brazing furnace. It will be appreciated that in the preferred embodiments, aluminum or a brazing-clad aluminum is used for most of the parts of the heat exchangers, so that all of the parts can be brazed together in one step in a brazing furnace. After this assembly is cooled, the desired actuator components of the bypass valves are inserted into housing 42 and the removable closures 54 are secured in position with split pins 58.
(36) A yet further exemplary embodiment of the invention is shown in
(37) The fins 18 are of the general type shown, for example, in
(38) The tubular members 14, 14 are arranged in a stack, with the fins 18 interleaved therebetween in alternating relation and consist of a plurality of standard tubes 14 and a pair of adapter tubes 14.
(39) The standard tubes 14 are of the general type shown, for example, in
(40) The adapter tubes 14 are disposed in stacked relation to one another and between a respective pair of the standard tubes 14. Each adapter tube 14 has, as best seen in
(41) The adapter tubes forming said pair are, at one end, operatively connected to one another via the crossover fitting 34 such that the flow passages 202 thereof communicate with one another and are also connected to the respective pair of standard tubes 14 between which said pair of adapter tubes 14 is disposed such that the flow openings 200 in said one end of the pair of adapter tubes 14 communicate with the flow openings 200 in the standard tubes 14 between which said pair of adapter tubes 14 is disposed. At the other end, the adapter tubes are connected to the pair of standard tubes between which said pair of adapter tubes is disposed such that the flow openings 200 in said other end of the pair of adapter tubes communicate with the flow openings 200 in the standard tubes 14.
(42) The bypass valve 70 is of the general type shown in
(43) The housing includes a hollow plug portion 26 and an actuator portion 48.
(44) The hollow plug portion 26: has opposed plug walls 43, one of the plug walls having defined therein one of an inlet 44 and an outlet 46 opening and the other of the inlet and outlet opening also being defined in the plug portion; and is disposed with the plug walls 43 sealingly mounted between the other ends of the pair of adapter tubes such that the inlet 44 and outlet 46 openings communicate with the flow passages 202.
(45) The actuator portion 48 is located adjacent to the plug portion 26.
(46) The actuator 50 is mounted in the actuator portion and has a plunger [shown in
(47) In terms of the details of construction and with reference to
(48) This allows for relatively inexpensive construction; the various components can be stamped and then brazed together in a conventional manner, as discussed in more detail in previous passages.
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(50) Having described preferred embodiments of the invention, it will be appreciated that various modifications can be made to the structures described above. For example, instead of using a thermal motor or solenoid type actuator for the bypass valves, other devices could be used as well, such as a bimetallic helix to move the barrel or plunger of the valve. The tubular members can also have shapes or configurations, as can the turbulizers, which can also be omitted.
(51) From the above, it will be appreciated that the bypass valves of the present invention are in the form of plugs that can be plugged in at any desired location in the heat exchanger with a simple rearrangement of the location of some components. The bypass valve housings actually act as a form of baffle plate to intermittently block flow between manifold portions of the heat exchangers. In fact, the bypass valves could be plugged in anywhere in the heat exchangers where it is desired to have bypass flow between the plate pairs or tubes. The bypass valve housings are brazed in place along with all of the other heat exchanger components. The actual valve elements in the actuators are then removably or releasably located in the bypass valve housings to complete the assembly. No external tubing or peripheral components are required to make the actuator valves active
(52) Reference is now made to
(53) In this regard, it will be noted that the heat exchanger 300 of
(54) With respect to
(55) The advantage associated with the structure of
(56) Having described exemplary embodiments of the invention, it will be appreciated that various modifications can be made to the structures described above. For example, instead of using a thermal motor or solenoid type actuator for the bypass valves, other devices could be used as well, such as a bimetallic helix to move the barrel or plunger of the valve. The tubular members can also have other shapes or configurations as well.
(57) From the above, it will be appreciated that the valves of the present invention are in the form of plugs that can be plugged in at any desired location in the heat exchanger with a simple rearrangement of the location of some components. The valve housings actually act as a form of baffle plate to intermittently block flow between manifold portions of the heat exchangers. In fact, the valves could be plugged in anywhere in the heat exchangers where it is desired to have flow between the plate pairs or tubes. The valve housings are brazed in place along with all of the other heat exchanger components. The actual valve elements in the actuators are then removably or releasably located in the valve housings to complete the assembly. No external tubing or peripheral components are required to make the actuator valves active.
(58) As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alterations and modifications are possible in the practice of this invention without departing from the spirit or scope thereof. The foregoing description is of the exemplary embodiments and is by way of example only, and it is not intended to limit the scope of the invention, which should be understood as limited only by the accompanying claims, purposively construed.