Method for constructing cylindrical tank
09556607 ยท 2017-01-31
Assignee
Inventors
Cpc classification
F17C2203/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/234
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0629
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0341
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0678
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/238
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H7/18
FIXED CONSTRUCTIONS
F17C2201/0119
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0695
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B1/3522
FIXED CONSTRUCTIONS
F17C2270/0134
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0639
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E04B1/35
FIXED CONSTRUCTIONS
E04H7/18
FIXED CONSTRUCTIONS
F17C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a method for constructing a cylindrical tank, including the step of assembling a metal inner tank by individually and sequentially conducting, on an internal side of a PC wall, raising of an inner tank lateral plate by a jack-up unit and welding of a next-stage inner tank lateral plate onto a lower section of the raised inner tank lateral plate, further including the step of installing a guide pair configured to sandwich the raised inner tank lateral plate onto the next-stage inner tank lateral plate that is to be welded therebeneath. As a result, in the case of adopting the jack-up construction system, it is possible to prevent an inner tank lateral plate from being attached next from falling.
Claims
1. A method for constructing a cylindrical tank, comprising the steps of: assembling a metal inner tank by individually and sequentially conducting, on an internal side of a concrete outer tank, raising of an inner tank lateral plate by a jack-up unit and welding of a next-stage inner tank lateral plate onto a lower section of the raised inner tank lateral plate; installing a guide pair configured to sandwich the raised inner tank lateral plate onto the next-stage inner tank lateral plate that is to be welded therebeneath; and transferring the next-stage inner tank lateral plate in a circumferential direction of the tank while the raised inner tank lateral plate is sandwiched between the guide pair to utilize the raised inner tank lateral plate as a transfer rail for the next-stage inner tank.
2. The method according to claim 1, wherein the raised inner tank lateral plate is vertically aligned with the next-stage inner tank lateral plate therebeneath while the raised inner tank lateral plate is sandwiched between the guide pair.
3. The method according to claim 1, wherein the guide pair has guide rollers that are configured to be rotatable about rotation shafts extending vertically, and roll on plate surfaces of the raised inner tank lateral plate, and in the transferring step, the next-stage inner tank lateral plate is transferred in a state where a position of the next-stage inner tank lateral plate in a radial direction of the tank coincides with a position of the raised inner tank lateral plate in the radial direction of the tank.
4. The method according to claim 1, wherein a plate surface of the raised inner tank lateral plate that faces an internal side of the tank is provided with a joint to which a jig that positions and fixes the adjacent inner tank lateral plates is attached when the adjacent inner tank lateral plates are welded to each other, the method further comprising the step of installing a first guide member out of a pair of guide members that constitute the guide pair at a level below the joint, the first guide member being opposed to a plate surface of the raised inner tank lateral plate that faces the internal side of the tank.
5. The method according to claim 4, further comprising the step of installing a second guide member out of the pair of the guide members that constitute the guide pair so as to extend to a level above the first guide member, the second guide member being opposed to a plate surface of the raised inner tank lateral plate that faces an external side of the tank.
6. The method according to claim 1, wherein the guide pair has guide rollers that roll on plate surfaces of the raised inner tank lateral plate.
7. The method according to claim 6, wherein a plate surface of the raised inner tank lateral plate that faces an internal side of the tank is provided with a joint to which a jig that positions and fixes the adjacent inner tank lateral plates is attached when the adjacent inner tank lateral plates are welded to each other, the method further comprising the step of installing a first guide member out of a pair of guide members that constitute the guide pair at a level below the joint, the first guide member being opposed to a plate surface of the raised inner tank lateral plate that faces the internal side of the tank.
8. The method according to claim 7, further comprising the step of installing a second guide member out of the pair of the guide members that constitute the guide pair so as to extend to a level above the first guide member, the second guide member being opposed to a plate surface of the raised inner tank lateral plate that faces an external side of the tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE FOR CARRYING OUT THE DISCLOSURE
(11) Hereunder is a description of a method for constructing a cylindrical tank according to the present disclosure, with reference to the drawings. In the following description, a ground-type PC (prestressed concrete) double-shell tank configured to store LNG will be used as a cylindrical tank, by way of example.
(12) As shown in
(13) Subsequently, a base portion liner 6 is laid on the base plate 1. At the central portion of the base plate 1, a roof stand 7 is assembled. At a base end of the PC wall 2, a construction site entrance 8 through which the inner tank lateral plates 9 are to be taken in one by one is formed. Along an internal side of the base end of the PC wall 2, a plurality of portal stands 10 for assembling the inner tank lateral plates are installed. The portal stands 10 are installed so as to bridge across an annular area X, an area in which a cylindrical inner tank made of assembled inner tank lateral plates 9 is finally put down onto the base plate 1.
(14) Subsequently, in the present technique, as shown in
(15) Subsequently, in the present technique, on the PC wall 2 above the knuckle plate 11, in an inner-outer tank gap 15 (gap between the PC wall 2 and the inner tank lateral plates 9) above the base plate 1, a plurality of hanging-side jack stands 16 (hanging points) are installed along the circumferential direction of the tank. The hanging-side jack stand 16 is provided so as to protrude toward the internal side of the tank substantially horizontally from the PC wall 2 at a predetermined height. The hanging-side jack stand 16 is solidly and detachably fastened and fixed to, for example, an anchor plate embedded in the PC wall 2.
(16) Furthermore, on the knuckle plate 11, there are installed a plurality of knuckle reinforcement members 17 corresponding to the hanging-side jack stands 16. The knuckle reinforcement member 17 protrudes from the knuckle plate 11 toward the inner-outer tank gap 15. The knuckle reinforcement member 17 functions as a hanged-side stand. Over the space between the hanging-side jack stand 16 and the knuckle reinforcement member 17, a jack-up unit 18 is installed. The jack-up unit 18 is a center hole jack. The main unit of the device is installed on the hanging-side jack stand 16, and a lower end of a jack-up rod 19 is attached to the knuckle reinforcement member 17.
(17) After the jack-up units 18 are installed as described above, the roof stand 7 is removed and the knuckle plate 11 is hanged up by use of the jack-up units 18 as shown in
(18) As shown in
(19) On the inner tank lateral plate 9B, guide pairs 100 are installed. The guide pair 100 is a member configured to sandwich the inner tank lateral plate 9 lifted by jacking up (hereinafter, sometimes referred to as inner tank lateral plate 9A), to thereby prevent an inner tank lateral plate 9B, which is to be welded to a lower section of the inner tank lateral plate 9A, from falling. The guide pair 100 is made of a pair of guide members (a first guide member 110, a second guide member 120). The first guide member 110 is installed on one side of the inner tank lateral plate 9B. The second guide member 120 is installed on a second surface of the inner tank lateral plate 9B.
(20) As shown in
(21) As shown in
(22) On the inward-facing plate surface 9A1 of the inner tank lateral plate 9A, there is provided a key nut 102. Furthermore, on the inward-facing plate surface 9B 1 of the inner tank lateral plate 9B, there is provided a key nut 102 as well. As joints when the inner tank lateral plates 9 are welded, the key nuts 102 are used for welding the adjacent inner tank lateral plates 9 to each other in advance.
(23) To the key nut 102, there is attached a jig that, at the time of welding, positions and fixes the adjacent inner tank lateral plates 9. For example, as shown in
(24) As shown in
(25) On the other hand, the second guide member 120 is opposed to a plate surface of the inner tank lateral plate 9A (outward-facing plate surface 9A2), which faces an external side of the tank. The second guide member 120 is attached, via a horseshoe 101, to a plate surface of the inner tank lateral plate 9B (outward-facing plate surface 9B2), which faces the external side of the tank. The horseshoe 101 is made of a portal steel material similarly to the case of the one on the side of the first guide member 110. This horseshoe 101 is welded to the inner tank lateral plate 9B, and the second guide member 120 is fixed to the inner tank lateral plate 9B. Note that only one side of the horseshoe 101 has welded to the inner tank lateral plate 9B, similarly to the case of the one on the side of the first guide member 110.
(26) The second guide member 120 has guide rollers 121 that roll on the outward-facing plate surface 9A2 of the inner tank lateral plate 9A. The guide rollers 121 have a rotation shaft 122 that extends vertically. The rotation shaft 122 is supported rotatably in the second guide member 120. In an upper end of the second guide member 120 that extends vertically, the guide rollers 121 are rotatable about the rotation shaft 122.
(27) The outward-facing plate surface 9A2 of the inner tank lateral plate 9A is not provided with any key nuts 102. The second guide member 120 opposed to the outward-facing plate surface 9A2 of the inner tank lateral plate 9A is installed at a level above the first guide member 110. The second guide member 120 is opposed to a rear side of the key nuts 102 provided on the inner tank lateral plate 9A. Namely, the guide rollers 121 of the second guide member 120 roll at a height equivalent to that of the key nuts 102.
(28) By the way, an upper stage of the inner tank lateral plate 9 is thin while a lower stage thereof is gradually thicker so as to be capable of withstanding weight, water pressure, and the like. As shown in
(29) A plurality of guide pairs 100 with the above structure are installed along the upper end of the inner tank lateral plate 9B, as shown in
(30) After installation of the guide pairs 100 as described above, an inner tank lateral plate 9B, which has been carried in through the construction site entrance 8 shown in
(31) Furthermore, with the utilization of the inner tank lateral plates 9A as a transfer rail, it is possible to transfer an inner tank lateral plate 9B along the inner tank lateral plate 9A as a welding target. This makes it easy to vertically position the welding positions of the inner tank lateral plates 9A, 9B. The guide pair 100 has the guide rollers 111, 121 that roll on the plate surfaces of the inner tank lateral plate 9A, as shown in
(32) Furthermore, the inward-facing plate surface 9A1 of the inner tank lateral plate 9A is provided with the key nut 102 for joining the adjacent inner tank lateral plates 9. In the present technique, the first guide member 110 opposed to the inward-facing plate surface 9A1 of the inner tank lateral plate 9A is installed below the key nut 102. This makes it possible for the guide rollers 111 to roll on the flat plane section A below the key nuts 102. Therefore, on the inward-facing plate surface 9A1 of the inner tank lateral plate 9A, smooth transfer of the inner tank lateral plate 9B in the circumferential direction of the tank while avoiding the interference with the key nuts 102 is available.
(33) On the other hand, the outward-facing plate surface 9A2 of the inner tank lateral plate 9A is not provided with any key nuts 102. Therefore, in the present technique, the second guide member 120 opposed to the outward-facing plate surface 9A2 of the inner tank lateral plate 9 is installed above the first guide member 110. This makes it possible for the guide rollers 121 to roll at a height equivalent to that of the key nuts 102. Therefore, in the outward-facing plate surface 9A2 where no key nuts 102 are provided, a contact area between the guide rollers 121 and the outward-facing plate surface 9A2 is greater, to thereby make it possible to secure a wide guide area by the guide rollers 121.
(34) After an inner tank lateral plate 9B is transferred to a predetermined welding position, the inner tank lateral plates 9B adjacent in the circumferential direction of the tank are welded to each other. As shown in
(35) If the inner tank lateral plate 9B is to fall to the external side of the tank, the first guide member 110 constituting the guide pair 100 is brought into abutment with the inward-facing plate surface 9A1 of the inner tank lateral plate 9A, to thereby prevent the inner tank lateral plate 9B from falling. If the inner tank lateral plate 9B is to fall to the internal side of the tank, the second guide member 120 constituting the guide pair 100 is brought into abutment with the outward-facing plate surface 9A2 of the inner tank lateral plate 9A, to thereby prevent the inner tank lateral plate 9B from falling. The inner tank lateral plate 9B is not held by the jack-up units 18 unlike the case of the inner tank lateral plate 9A. Therefore, with this installation of the guide pairs 100, it is possible to prevent the inner tank lateral plate 9B from falling.
(36) On the other hand, because held by the jack-up units 18, the inner tank lateral plate 9A is capable of receiving from the inner tank lateral plate 9B a load for fall prevention. Furthermore, because joined to each other in the circumferential direction of the tank, the inner tank lateral plates 9A have a strength in terms of shape as well. Furthermore, for example in the case where a load for fall prevention is applied at the same time from a plurality of inner tank lateral plates 9B, it is possible to easily limit the sway (positional displacement) of the inner tank lateral plate 9A caused by the load, if the inner tank lateral plate 9A, the knuckle plate 11, or the like is provided with a space keeper that is to be brought into abutment with the PC wall 2 to maintain the gap between the PC wall 2 and the inner tank lateral plate 9A.
(37) Welding the inner tank lateral plates 9B adjacent to each other in the circumferential direction of the tank into a generally cylindrical shape eliminates the possibility that the inner tank lateral plate 9B will fall. Therefore, the guide pairs 100, which have become unnecessary, are removed. The first guide member 110 and the second guide member 120 are both attached, with wedges or the like, to the only one side of the horseshoes 101 which has welded. Therefore, with the wedge being struck in the reverse direction with a hammer or the like, it is possible to easily remove the guide pair 100. Note that the removed guide pairs 100 are reused for fall prevention and transfer of the inner tank lateral plate 9B to be carried in next.
(38) After the inner tank lateral plates 9B are joined in the circumferential direction of the tank, an upper end thereof and a lower end of the inner tank lateral plate 9A are welded. Subsequently, the inner tank lateral plates 9 united by this welding is jacked up by the jack-up units 18. Into the space produced beneath the inner tank lateral plate 9A by the jacking up, a next-stage inner tank lateral plate 9B is carried, and the removed guide pairs 100 are installed thereon. Thus, the raising of each of the plurality of an inner tank lateral plate 9 by the jack-up units 18 and the welding of a next-stage inner tank lateral plate 9B to a lower section of the previous raised inner tank lateral plate 9A are individually and sequentially conducted.
(39) During this working process, the cold insulation work on the annular section 13 is done beneath the portal stands 10.
(40) The cold insulation work on the annular section 13 is done as follows. Perlite concrete blocks 41A, 41B and structural lightweight concrete blocks 42 are assembled on a base portion cold resistance relaxation material 39. Thereonto, an annular plate 43 is attached. Because the annular section 13 is a member that finally supports the assembled inner tank lateral plates 9, the annular plate 43 therefor is formed thick, and a cold insulation structure therefor is formed of hard material such as concrete blocks.
(41) After completion of the cold insulation work on the annular section 13, leg portions 10c, which have been arranged in an area of the tank more inner than the annular section 13, is relocated on the annular section 13. With this relocation, no interfering entity is present in the area of the tank inner than the annular section 13. Therefore, it is possible to do the cold insulation work on a central section of the base plate 1. In the cold insulation work on the central section, foam glass 40 is placed onto the base portion cold resistance relaxation material 39 as shown in
(42) Subsequently, as shown in
(43) As shown in
(44) After that, the knuckle reinforcement members 17 are cut off, and the jack-up units 18 are removed. After that, tensing work is done on the PC wall 2. Then, after the construction site entrance 8 is closed and the pump barrel 25 is installed, water is poured in and a pressure/airtight test is conducted.
(45) Finally, as shown in
(46) The aforementioned embodiment adopts a technique of a method for constructing a cylindrical tank 50, including the step of assembling a metal inner tank 30 by individually and sequentially conducting, on an internal side of a PC wall 2, raising of an inner tank lateral plate 9 by a jack-up unit 18 and welding of a next-stage inner tank lateral plate 9B onto a lower section of the raised inner tank lateral plate 9A, further including the step of installing a guide pair 100 configured to sandwich the raised inner tank lateral plate 9A onto the next-stage inner tank lateral plate 9B that is to be welded therebeneath. As a result, in the case of adopting the jack-up construction system, it is possible to prevent an inner tank lateral plate 9B to be attached next from falling.
(47) While an embodiment of the prevent disclosure has been described above with reference to the drawings, the present disclosure is not limited to the embodiment. Shapes, combinations, and the like of the components shown in the embodiment are merely exemplary examples, and various modifications based on design requirements and the like can be made without departing from the scope of the disclosure.
(48) For example, even if a structure as shown in
(49)
(50) A guide pair 100 (a second guide member is not illustrated in
(51) Furthermore, for example, in the aforementioned embodiment, a technique has been described in which the guide rollers are rolled on the surfaces of the raised inner tank lateral plate to transfer a next-stage inner tank lateral plate. However, the present disclosure is not limited to this technique. For example, even with guide pairs having the structure shown in
(52) Furthermore, for example, in the aforementioned embodiment, a technique has been described in which a horseshoe is welded and the first guide member is attached to the inner tank lateral plate. However, the present disclosure is not limited to this technique. A pre-welded key nut may be utilized to attached the first guide member to the inner tank lateral plate.
(53) Furthermore, for example, in the aforementioned embodiment, a technique has been described in which key nuts are welded in advance to the inward-facing plate surface of the raised inner tank lateral plate. However, the present disclosure is not limited to this technique. For example, in the case where no key nuts are welded to the raised inner tank lateral plate, the first guide member and second guide member that are to be attached to the next-stage inner tank substrate may be put at an equivalent height.
(54) Furthermore, for example, in the aforementioned embodiment, the second guide member is positioned at a level above the first guide member and is installed at a height equivalent to that of the key nuts. However, the present disclosure is not limited to this. In terms of stability of the guide, it is preferable that the first guide member and the second guide member be partially overlapped in a height direction (see
(55) Furthermore, for example, in the aforementioned embodiment, the first guide member and the second guide member have a similar structure. However, the present disclosure is not limited to this. For example, one of the first guide member and the second guide member may have guide rollers while the other may have no guide rollers. For example, the first guide member to which centrifugal force is applied when transferred in the circumferential direction of the tank may have guide rollers while the second guide member on which centrifugal force has little influence may have no guide rollers (the structure shown in
(56) Furthermore, for example, the present technique is applicable not only to the aforementioned embodiment, but also obviously to the conventional technique of jacking up the inner tank lateral plate.
INDUSTRIAL APPLICABILITY
(57) According to the present disclosure, in a method for constructing a cylindrical tank that adopts the jack-up construction system, it is possible to securely prevent an inner tank lateral plate to be attached next from falling without requiring complicated operations.