High efficiency switching boost converter with reduced inductor current ripple
09559589 ยท 2017-01-31
Assignee
Inventors
Cpc classification
H02M3/07
ELECTRICITY
H02M3/158
ELECTRICITY
H02M1/0095
ELECTRICITY
H02M1/14
ELECTRICITY
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A voltage or current regulated power converter is presented. The power converter is configured to derive electrical power at an output voltage V.sub.out at an output of the power converter from electrical power at an input voltage V.sub.in at an input of the power converter, wherein the output voltage V.sub.out is greater than or equal to the input voltage V.sub.in. The power converter comprises an inductor, a plurality of capacitors and a plurality of switches. The input and output unit are coupled via an intermediate point, wherein the output unit comprises a first output or second output arrangement, and wherein the input unit comprises a first input or a second input arrangement. The power converter comprises a controller configured to control the plurality of switches such that a commutation cycle of the power converter comprises a plurality of different operation phases.
Claims
1. A voltage or current regulated power converter, wherein the power converter is configured to derive electrical power at an output voltage V.sub.out at an output of the power converter from electrical power at an input voltage V.sub.in at an input of the power converter; the output voltage V.sub.out is greater than or equal to the input voltage V.sub.in; the power converter comprises an inductor (L), a plurality of capacitors (C1, C2, C3, C.sub.out) and a plurality of switches (S1, S2, S3, S4, S5, S6, S7), which are arranged within an input unit and an output unit of the power converter; the input unit and the output unit are coupled via an intermediate point; the output unit comprises a first output arrangement; the input unit comprises a first input arrangement; the power converter comprises a controller configured to control the plurality of switches such that a commutation cycle of the power converter comprises a plurality of different operation phases; the first output arrangement comprises a second capacitor (C2) and a third capacitor (C3) which are arranged in series, wherein the serial arrangement of the second and third capacitor are arranged in parallel to a positive and a negative contact of the output of the power converter; a fifth switch (S5) configured to couple the intermediate point to the positive contact of the output; a fourth switch (S4) configured to couple the intermediate point to a midpoint between the second capacitor and the third capacitor; a seventh switch (S7) configured to couple the midpoint to ground; and a sixth switch (S6) configured to couple the negative contact of the output to ground; and the first input arrangement comprises a first capacitor (C1) and the inductor (L); a first switch (S1) configured to couple a second end of the inductor to the intermediate point; wherein a first end of the inductor is coupled to a positive contact of the input of the power converter; wherein a first end of the first capacitor is coupled to the intermediate point; a second switch (S2) configured to couple the second end of the inductor to the second end of the first capacitor; and a third switch (S3) configured to couple a second end of the first capacitor to ground; wherein a negative contact of the input of the power converter is coupled to ground.
2. The power converter of claim 1, wherein the plurality of operation phases comprise a first phase during which the inductor is arranged in parallel between the positive contact and the negative contact of the input; and a second phase during which a serial arrangement of the inductor and the first capacitor is arranged in parallel between the positive contact and the negative contact of the Input.
3. The power converter of claim 1, wherein the plurality of operation phases comprise a third phase during which one or more capacitors of the output unit are arranged in parallel to a serial arrangement of the inductor and the first capacitor.
4. The power converter of claim 3, wherein during the second phase the first capacitor has an orientation with respect to the inductor which is reversed compared to an orientation during the third phase.
5. The power converter of claim 1, wherein the plurality of operation phases comprise a fourth phase during which the one or more capacitors of the output unit are arranged in series with the inductor; and the first capacitor is decoupled from the input and the output of the power converter.
6. The power converter of claim 1, wherein the plurality of operation phases is such that prior to an operation phase during which the inductor is coupled to the output unit, the power converter is operated in an operation phase during which the inductor is magnetized or de-magnetized, depending on the ratio of the output voltage Vout to the input voltage Vin.
7. The power converter of claim 1, wherein the plurality of operation phases is such that prior to an operation phase during which the inductor is arranged in series to the first capacitor, the power converter is operated in an operation phase during which the inductor is magnetized or de-magnetized, depending on the ratio of the output voltage Vout to the input voltage Vin.
8. The power converter of claim 1, wherein the input unit comprises a plurality of first input arrangements or a plurality of second input arrangements; and the controller is configured to operate the plurality of first and/or second input arrangements in an interleaved manner.
9. The power converter of claim 1, wherein the input unit comprises a plurality of first input arrangements or a plurality of second input arrangements; and the plurality of first input arrangements and/or the plurality of second input arrangements each comprise a joint single inductor.
10. The power converter of claim 1, wherein the output unit comprises the second output arrangement; the second output arrangement comprises a third capacitor and an eighth switch; the eighth switch is configured to couple a first end of the third capacitor to the second end of the second capacitor; a second end of the third capacitor is coupled to ground; and the controller is configured to operate the power converter in a phase during which the second capacitor and the third capacitor are arranged in series, and parallel to the output capacitor; and a phase during which the second capacitor and the third capacitor are arranged in parallel to one another and each in series to a serial arrangement of the inductor and the first capacitor.
11. The power converter of claim 1, wherein the input unit comprises a plurality of second input arrangements; the output unit comprises a plurality of second output arrangements; the controller is configured to operate the plurality of second input arrangements and/or the plurality of second output arrangements in an interleaved manner.
12. The power converter of claim 1, wherein a switch comprises a metaloxide semiconductor transistor.
13. The power converter of claim 1, wherein the controller is configured to set the duration of each of the plurality of operation phases such that the output voltage is regulated to a pre-determined reference voltage; wherein the pre-determined reference voltage is an integer multiple of the input voltage.
14. The power converter of claim 1, wherein the output of the power converter is coupled to a serial arrangement of a plurality of solid state lighting, referred to as SSL, devices.
15. A voltage or current regulated power converter, wherein the power converter is configured to derive electrical power at an output voltage V.sub.out at an output of the power converter from electrical power at an input voltage V.sub.in at an input of the power converter; the output voltage V.sub.out is greater than or equal to the input voltage V.sub.in; the power converter comprises an inductor (L), a plurality of capacitors (C1, C2, C3, C.sub.out) and a plurality of switches (S1, S2, S3, S4, S5, S6, S7), which are arranged within an input unit and an output unit of the power converter; the input unit and the output unit are coupled via an intermediate point; the output unit comprises a second output arrangement; the input unit comprises a first input arrangement; the power converter comprises a controller configured to control the plurality of switches such that a commutation cycle of the power converter comprises a plurality of different operation phases; the second output arrangement comprises an output capacitor (C.sub.out) which is arranged in parallel between a positive contact and a negative contact of the output of the power converter; a second capacitor (C2); a sixth switch (S6) configured to couple a positive contact of the output of the power converter to a first end of the second capacitor; a seventh switch (S7) configured to couple a second end of the second capacitor to ground; wherein a negative contact of the output of the power converter is coupled to ground; a fifth switch (S5) configured to couple the intermediate point to the first end of the second capacitor; and a fourth switch (S4) configured to couple the intermediate point to the second end of the second capacitor; and the first input arrangement comprises a first capacitor (C1) and the inductor (L); a first switch (S1) configured to couple a second end of the inductor to the intermediate point; wherein a first end of the inductor is coupled to a positive contact of the input of the power converter, wherein a first end of the first capacitor is coupled to the intermediate point; a second switch (S2) configured to couple the second end of the inductor to the second end of the first capacitor; and a third switch (S3) configured to couple a second end of the first capacitor to ground; wherein a negative contact of the input of the power converter is coupled to ground.
16. A voltage or current regulated power converter, wherein the power converter is configured to derive electrical power at an output voltage V.sub.out at an output of the power converter from electrical power at an input voltage V.sub.in at an input of the power converter; the output voltage V.sub.out is greater than or equal to the input voltage V.sub.in; the power converter comprises an inductor (L), a plurality of capacitors (C1, C2, C3, C.sub.out) and a plurality of switches (S1, S2, S3, S4, S5, S6, S7), which are arranged within an input unit and an output unit of the power converter; the input unit and the output unit are coupled via an intermediate point; the output unit comprises a first output arrangement; the input unit comprises a second input arrangement; the power converter comprises a controller configured to control the plurality of switches such that a commutation cycle of the power converter comprises a plurality of different operation phases; the first output arrangement comprises a second capacitor (C2) and a third capacitor (C3) which are arranged in series, wherein the serial arrangement of the second and third capacitor are arranged in parallel to a positive and a negative contact of the output of the power converter; a fifth switch (S5) configured to couple the intermediate point to the positive contact of the output; a fourth switch (S4) configured to couple the intermediate point to a midpoint between the second capacitor and the third capacitor; a seventh switch (S7) configured to couple the midpoint to ground; and a sixth switch (S6) configured to couple the negative contact of the output to ground; and the second input arrangement comprises a first capacitor (C1) and the inductor (L); a first switch (S1) configured to couple a first end of the inductor to a positive contact of the input of the power converter; wherein a second end of the inductor is coupled to the intermediate point; wherein a first end of the first capacitor is coupled to a first end of the inductor; a second switch (S2) configured to couple the second end of the first capacitor to the positive contact of the input of the power converter; and a third switch (S3) configured to couple a second end of the first capacitor to ground; wherein a negative contact of the input of the power converter is coupled to ground.
17. A voltage or current regulated power converter, wherein the power converter is configured to derive electrical power at an output voltage V.sub.out at an output of the power converter from electrical power at an input voltage V.sub.in at an input of the power converter; the output voltage V.sub.out is greater than or equal to the input voltage V.sub.in; the power converter comprises an inductor (L), a plurality of capacitors (C1, C2, C3, C.sub.out) and a plurality of switches (S1, S2, S3, S4, S5, S6, S7), which are arranged within an input unit and an output unit of the power converter; the input unit and the output unit are coupled via an intermediate point; the output unit comprises a second output arrangement; the input unit comprises a second input arrangement; the power converter comprises a controller configured to control the plurality of switches such that a commutation cycle of the power converter comprises a plurality of different operation phases; the second output arrangement comprises an output capacitor (C.sub.out) which is arranged in parallel between a positive contact and a negative contact of the output of the power converter; a second capacitor (C2); a sixth switch (S6) configured to couple a positive contact of the output of the power converter to a first end of the second capacitor; a seventh switch (S7) configured to couple a second end of the second capacitor to ground; wherein a negative contact of the output of the power converter is coupled to ground; a fifth switch (S5) configured to couple the intermediate point to the first end of the second capacitor; and a fourth switch (S4) configured to couple the intermediate point to the second end of the second capacitor; and the second input arrangement comprises a first capacitor (C1) and the inductor (L); a first switch (S1) configured to couple a first end of the inductor to a positive contact of the input of the power converter; wherein a second end of the inductor is coupled to the intermediate point; wherein a first end of the first capacitor is coupled to a first end of the inductor; a second switch (S2) configured to couple the second end of the first capacitor to the positive contact of the input of the power converter; and a third switch (S3) configured to couple a second end of the first capacitor to ground; wherein a negative contact of the input of the power converter is coupled to ground.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained below in an exemplary manner with reference to the accompanying drawings, wherein
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION
(8) As outlined above, the present document is directed at providing a compact step-up power converter with increased conversion efficiency. The efficiency of a boost converter may be improved by using a Multi-Level Boost Converter.
(9) Alternatively or in addition, step-up converters may be cascaded, but the efficiencies of cascaded stages are typically multiplied, which results in reduced overall efficiency (in addition to a cost and area overhead). The drawbacks of cascaded converters may be reduced by using unregulated switched capacitor voltage multiplication within at least one of the stages. This may be possible because capacitors are typically much smaller than inductors with similar energy storage capacity. The resulting conversion efficiency of a capacitive switching stage may be up to 98-99%.
(10) A Multi-Level Boost Converter typically requires an increased number (e.g. two times) of switches compared to a standard Boost Converter. However, at least the bottom and mid switches of such a converter are not exposed to voltages higher than V.sub.out/2, which enables the usage of FETs with reduced voltage ratings, thereby providing lower on-resistances R.sub.dson at similar parasitic capacitance and reduced reverse recovery loss. In the following, Multi-Level Boost Converters with a reduced number of switches are described.
(11)
(12) The converter of
(13) The converter of
(14) The phases shown in
(15) As shown in
(16) For a conversion ratio less than D=V.sub.out/V.sub.in4 modified operation phases as shown in
(17) For optimum efficiency at D2, the switches S4, S6 and S7 of the converter of
(18) The duration of the operation phases of
(19)
(20) An advantage of the power converter of
(21)
(22) The current through the switches (e.g. the FETs) of the power converter of
(23) In case a floating ground (GND) of the output voltage V.sub.out (caused by the switches S6/S7 in
(24) The converter of
(25) The power converter of
(26) The power converter of
(27) Reduced voltage ripple without non-adiabatic charge re-distribution may be implemented by adding a second interleaved switching capacitor network (capacitors C3, C4) to the power converter of
(28) As shown in
(29) Another example power converter is shown in
(30) A variant of the power converter of
(31) The output current ripple of the power converter of
(32) The example power converter shown in
(33) The power converter of
(34)
(35) The method 200 comprises providing 201 an inductor L, a plurality of capacitors C1, C2, C3, C.sub.out and a plurality of switches S1, S2, S3, S4, S5, S6, S7 which are arranged within an input unit and an output unit of the power converter. The output unit comprises (either) a first output arrangement or a second output arrangement. The input unit comprises (either) a first input arrangement or a second input arrangement. The input unit and the output unit are (directly) coupled 202 via an intermediate point. In particular, the input and the output unit may be (directly) coupled to one another via an intermediate point at an intermediate potential and via ground (at ground potential).
(36) Furthermore, the method 200 comprises controlling 203 the plurality of switches such that a commutation cycle of the power converter comprises a plurality of different operation phases. In particular, the plurality of switches may be controlled such that an output current or the output voltage are regulated to a pre-determined reference current and/or reference voltage. By way of example, the reference voltage may be an integer multiple of the input voltage.
(37) The first output arrangement may comprise a second capacitor C2 and a third capacitor C3 which are arranged in series. The serial arrangement of the second capacitor C2 and the third capacitor C3 may be arranged in parallel to a positive contact and a negative contact of the output of the power converter. The first output arrangement is shown e.g. in
(38) The second output arrangement may comprise an output capacitor C.sub.out which is arranged in parallel between a positive contact and a negative contact of the output of the power converter. Furthermore, the second output arrangement may comprise a second capacitor C2. The second output arrangement is shown e.g. in
(39) The second output arrangement further comprises a fifth switch S5 (of the plurality of switches) which is configured to (directly) couple the intermediate point to the first end of the second capacitor. Furthermore, the second output arrangement comprises a fourth switch S4 which is configured to (directly) couple the intermediate point to the second end of the second capacitor.
(40) On the other hand, the first input arrangement may comprise a first capacitor C1 and the inductor L. The first input arrangement is shown e.g. in
(41) The first input arrangement further comprises a second switch S2 (of the plurality of switches) which is configured to (directly) couple the second end of the inductor to the second end of the first capacitor. Furthermore, the first input arrangement comprises a third switch S3 (of the plurality of switches) which is configured to (directly) couple a second end of the first capacitor to ground. A negative contact of the input of the power converter may be (directly) coupled to ground.
(42) The second input arrangement may comprise a first capacitor C1 and the inductor L. The second input arrangement is shown e.g. in
(43) As such, the use of low operation frequency switching Multi-Level Boost Converters as high-efficient voltage step-up converters is described, notably in the context of LCD backlight drivers for serial LED strings. The BOM of such converters may be reduced and/or the size of output capacitors (for reduced output voltage ripple) may be reduced using the described topologies of switched capacitive multiplier circuitry combined with a Multi-Level Switching Cell.
(44) In particular the present document describes the use of low frequency Multi-Level Boost Converters in combination with low inductance coils, notably for LED backlight step-up conversion. The described power converters comprise a relatively low number of switching capacitors to provide a low frequency switching Multi-Level Boost Converter with a relatively high V.sub.out/V.sub.in conversion ratio in combination with a small single inductor and/or low output capacitance.
(45) The use of multi-level switching cells for the step-up conversion of backlight boost regulators enables reduced inductor ripple and by that low switching or operation frequencies in combination with low inductance (i.e. small sized coils). The low switching frequency and the reduced DCR (from low inductance) increase conversion efficiency (i.e. reduce dissipation power). Using an optimized arrangement of switching cells, the number of switching capacitors may be reduced (as shown e.g. in the context of
(46) It should be noted that the description and drawings merely illustrate the principles of the proposed methods and systems. Those skilled in the art will be able to implement various arrangements that, although not explicitly described or shown herein, embody the principles of the invention and are included within its spirit and scope.
(47) Furthermore, all examples and embodiment outlined in the present document are principally intended expressly to be only for explanatory purposes to help the reader in understanding the principles of the proposed methods and systems. Furthermore, all statements herein providing principles, aspects, and embodiments of the invention, as well as specific examples thereof, are intended to encompass equivalents thereof.