Cross Flow Aeration System
20170020078 ยท 2017-01-26
Inventors
Cpc classification
F26B9/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F26B9/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A cross flow aeration system for aerating particulate materials disposed in a storage bin. The aeration system comprises a plurality of elongated hollow aerators. Each aerator is disposed inside the storage bin in proximity to an inside wall thereof having a substantially vertical orientation and has at least an opening for transmitting air from inside the aerator to the particulate materials. At least a blowing mechanism is in fluid communication with the plurality of aerators for providing the air thereto. At least an aerator air flow control mechanism may be disposed in each of the plurality of aerators for controlling flow of the air between a bottom section and a top section thereof. An elongated perforated venting tube is disposed approximately centrally within the storage bin. The venting tube extends generally upwardly to the bin roof for transmitting the air from the particulate materials to the bin roof and venting the same therefrom to a location external the storage bin.
Claims
1. A method of storing and aerating particulate material comprising: locating the particulate material in a storage bin having an upstanding peripheral wall and a bin roof on top of the peripheral wall; mounting a plurality of upstanding elongated hollow aerator ducts inside the storage bin in proximity to the peripheral wall at angularly spaced positions around the peripheral wall; providing on each aerator duct perforations for transmitting air from inside the aerator duct to the particulate materials within the storage bin; mounting an elongate perforated venting tube approximately centrally within the storage bin, the venting tube extending generally through the particulate material upwardly toward the bin roof; collecting within the venting tube the air from the particulate materials and transmitting and venting the same; driving exterior air by an air blower arrangement into the hollow aerator ducts so as to pass through the hollow aerator ducts and from the aerator ducts through the particulate material to the venting tube and through the venting tube; causing substantially all of said air exterior to said storage bin from said air blower arrangement to pass into the particulate material through said aerator ducts by connecting the air blower arrangement to the aerator ducts by one or more supply conduits; and causing air from the air blower arrangement to enter the elongate perforated venting tube substantially only by passage through the particulate material from the aerator ducts.
2. The method according to claim 1 wherein the venting tube extends into a space between the particulate material and the bin roof.
3. The method according to claim 1 wherein the venting tube discharges into a space between the particulate material and the bin roof and escapes from the bin roof.
4. The method according to claim I wherein the venting tube has an open upper end underneath a filling opening at a center of the bin roof with a cover over the open upper end.
5. The method according to claim 1 wherein said one or more supply conduits is connected to a bottom portion of each of the aerator ducts.
6. The method according to claim 1 wherein each of the aerator ducts comprises a rear wall in contact with the peripheral wall of the storage bin for structural support thereby.
7. The method according to claim 1 wherein each of the aerator ducts comprises a rear wall facing the peripheral wall of the storage bin and a front member facing into the particulate material.
8. The method according to claim 1 wherein each of said aerator ducts has a perforated front wall arranged to transmit said air in a direction toward a center of the storage bin.
9. The method according to claim 1 wherein said perforations in each aerator duct for transmitting air from inside the aerator duct to the particulate materials within the storage bin terminate at a position below a fill level of the particulate material.
10. The method according to claim 1 wherein a bottom end of the venting tube is located at a height above a bottom surface of the storage bin on which the particulate material sits.
11. The method according to claim 1 wherein an aerator air flow control mechanism is disposed in each of the plurality of aerator ducts for controlling flow of the air between a bottom section and a top section thereof.
12. A method of storing and aerating particulate material comprising: locating the particulate material in a storage bin having an upstanding cylindrical peripheral wall and a bin roof on top of the peripheral wall; mounting a plurality of upstanding elongated hollow aerator ducts disposed inside the storage bin in proximity to the cylindrical peripheral wall at angularly spaced positions around the cylindrical peripheral wall; mounting the upstanding aerator ducts only at the cylindrical peripheral wall and having no portion of the aerator ducts on the bin bottom; providing in each aerator duct perforations for transmitting air from inside the aerator duct to the particulate materials within the storage bin; driving exterior air by an air blower arrangement into the hollow aerator ducts so as to pass through the hollow aerator ducts and from the aerator ducts through the particulate material to the venting tube and through the venting tube into the roof space; causing substantially all of said air exterior to said storage bin from said air blower arrangement to pass into the particulate material through said aerator ducts and to escape from the particulate material into the roof space by connecting the air blower arrangement to the aerator ducts by one or more supply conduits; and causing said air from said aerator ducts to move in a direction toward a center of the storage bin by passing through a perforated front wall of the ducts.
13. The method according to claim 12 wherein said one or more supply conduits is connected to a bottom portion of each of the aerator ducts.
14. The method according to claim 12 wherein each of the aerator ducts comprises a rear wall in contact with the peripheral wall of the storage bin for structural support thereby.
15. The method according to claim 12 wherein said perforations in each aerator duct for transmitting air from inside the aerator duct to the particulate materials within the storage bin terminate at a position below a fill level of the particulate material.
16. The method according to claim 12 wherein an aerator air flow control mechanism is disposed in each of the plurality of aerator ducts for controlling flow of the air between a bottom section and a top section thereof.
17. A method of storing and aerating particulate material comprising: locating the particulate material in a storage bin having an upstanding cylindrical peripheral wall and a bin roof on top of the peripheral wall; mounting a plurality of upstanding elongated hollow aerator ducts disposed inside the storage bin in proximity to the cylindrical peripheral wall at angularly spaced positions around the cylindrical peripheral wall; mounting the upstanding aerator ducts only at the cylindrical peripheral wall and having no portion of the aerator ducts on the bin bottom; providing in each aerator duct perforations for transmitting air from inside the aerator duct to the particulate materials within the storage bin; driving exterior air by an air blower arrangement into the hollow aerator ducts so as to pass through the hollow aerator ducts and from the aerator ducts through the particulate material to; causing substantially all of said air exterior to said storage bin from said air blower arrangement to pass into the particulate material through said aerator ducts and to escape from the particulate material into the roof space by connecting the air blower arrangement to the aerator ducts by one or more supply conduits; causing all of the air passing into the particulate material from the aerator ducts to escape from a top surface of the particulate material into the roof space by providing no air transfer duct located in the bin at a position within the particulate material; and causing said air from said aerator ducts to move in a direction toward a center of the storage bin by passing through a perforated front wall of the ducts.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] An embodiment of the invention is described below with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0032] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, certain methods and materials are now described.
[0033] While the description of certain embodiments herein below is with reference to an aeration system for aerating grain disposed in a storage bin, it will become evident to those skilled in the art that the embodiments of the invention are not limited thereto, but are also applicable for aerating numerous other stored particulate materials where a reduction in moisture content and/or a substantially equal temperature distribution within the stored particulate materials is desirable.
[0034] Furthermore, while the description of certain embodiments herein below is with reference to an aeration system for aerating grain disposed in a storage bin having a circular cross section, it will become evident to those skilled in the art that the embodiments of the invention are not limited thereto, but are also applicable for storage bins having other cross sections such as, for example, cross sections of square or rectangular shape.
[0035] Referring to
[0036] Each aerator 102 has at least an opening for transmitting air from inside the aerator 102 to the grain as will be described in more detail herein below. A bottom end portion of each aerator 102 comprises an inlet port 104 for providing fluid communication with a blowing mechanism 152. For example, the inlet ports 104 of the aerators 102 are connected to a supply conduit 150 which is connected to the blowing mechanism 152 via T-section 154, as illustrated in Figure lb. Alternatively, each aerator 102 has a blowing mechanism 152 directly connected to its inlet port 104. Further alternatively, the storage bin 10 comprises a raised floor 14A, as illustrated in
[0037] At least an aerator air flow control mechanism 120for example, a damper as will be described in more detail herein belowmay be disposed in each of the plurality of aerators 102 for controlling flow of the air between a bottom section 102A and a top section 102B thereof.
[0038] Optionally, the aerator air flow control mechanism 120 may be omitted, for example, for use in storage bins 10 having a height that is sufficiently small for properly aerating the grain disposed in the bottom portion of the storage bin 10, as will be described in more detail herein below.
[0039] An elongated perforated venting tube 106 is disposed at or in proximity of the center 18 of the storage bin 10 and oriented substantially vertical. The venting tube 106 is disclosed, for example, in U.S. Patent Application Publication No. 2011/0183597. The venting tube 106 has a length approximately equal to a distance between a bottom portion and a top portion of the storage bin 10 and has a plurality of aperturessuch as, for example, the ones illustrated in
[0040]
[0041] D between the bottom end of the venting tube 106 and the storage bin floor 14 for facilitating floor sweeping and/or for enabling access to an unload opening disposed in the center of center unload grain bins. Of course, the venting tube 106 may also be installed in storage bins having a hopper-type bottom as disclosed in U.S. Patent Application Publication No. 2011/0183597. The central aerator 106 may comprise a plurality of connected members such as members 106A, 106B, and 106C, for example, to facilitate transport and installation. The top 107 may be formed as a spreader cone in order to spread the grain when impinging thereupon during filling of the storage bin 10 through the opening 15, thus leaving the grain less packed to enable better movement of the air through the stored grain. Of course, the venting tube 106 is not limited to the circular cross section illustrated in
[0042] Referring to
[0043] The aerators 102 may be disposed such that the distance between the aerators 102 is substantially equal to ensure approximately equal aeration of the grain with the distance therebetween determined such that sufficient aeration is provided throughout the stored grain in dependence upon: the size of the storage bin 10; the type of particulate materials stored; the size of the aerators 102; the static pressure of the airflow provided; and, the flow rate of the airflow provided.
[0044] The system 100 creates a short horizontally oriented air path from the aerators 102 to the venting tube 106, substantially reducing the static pressure of the provided airflow requiredand consequently the power neededto provide sufficient aeration throughout the stored grain.
[0045] Due to the weight of the grain the same is substantially more densely packed in the bottom portion of the storage bin 10 than in the top portion, in particular, in tall storage bins 10. Therefore, a higher static pressure of the airflow is required in the bottom portion than in the top portion resulting in substantially more air being transmitted to the grain in the top portion and insufficient aeration of the bottom portion. Therefore, at least an aerator air flow control mechanism 120for example, a damper as will be described in more detail herein belowis disposed in each of the plurality of aerators 102 for controlling flow of the air between a bottom section 102A and a top section 102B thereof. The aerator air flow control mechanism 120 enables a controlled reduction of the airflow to the top section 102B to ensure sufficient aeration of the grain disposed in the bottom portion of the storage bin 10. Alternatively, the aerator air flow control mechanism 120 is in a closed position preventing airflow to the top section 102B to focus the aeration to the grain disposed in the bottom portion of the storage bin 10, or in case the storage bin 10 is only partially filled. Depending on the height of the storage bin 10 more than one aerator air flow control mechanism 120 may be disposed at different locations in each of the aerators 102.
[0046] Referring to
[0047] Referring to
[0048] The openings 109 are sized such that airflow from inside 114 the aerator 102 to the particulate materials is enabled while transmission of the particulate materials into the aerator 102 is substantially prevented. For use with grain storage bins the aerator 102 may comprise a perforated screen 109 having round perforations in a staggered pattern and having the dimensions (in inches) as illustrated in
[0049] Each of the aerators 102 may comprise a plurality of members, for example, a bottom member 102A and a top member 102B to facilitate transport and installation, particularly when employed as a retrofit. The shorter top and bottom members are more easily moved through a manhole of the storage bin 10 as well as handled inside the storage bin 10 during installation.
[0050] The back member 112, the front member 108, and cap 103 mounted to the top end of the top section 102B are made of, for example, commercially available sheet metal-appropriate steel such as galvanized steel or aluminum or suitable plastic material such as PVC using standard plastic molding techniques.
[0051] For example, the aeration system 100 has been implemented for aerating a grain storage bin 10 as illustrated in
[0052] A bottom portion of each aerator 102 is connected to the inlet port 104, for example, as illustrated in
[0053] The aerator air flow control mechanism 120 disposed in the aerator 102 may be implemented as a damper operated via cable 130 as will be described in more detail hereinbelow. The cable 130 for operating the damper may be disposed inside the aerator 102 and then guided to the outside via cable guide 171 and cable guide tube 172, for example, mounted to the elbow section 104A and accommodated in the opening of the storage bin wall 12 and a respective aperture of the cover section mounting plate 104B.1. For example, a spring loaded damper is then simply opened by pulling knob 131 mounted to the cable 130. For holding the damper in the open position, the cable 130 is, for example, inserted in cable holding slot 182 of angled cable holding plate 180 which is mounted to the cover section mounting plate 1048.1. The pulling knob 131 is then abutted by the cable holding plate 180 due to the spring tension acting on the cable 130. Optionally, two or more knobs 131 are disposed at predetermined locations along an end portion of the cable 130 in order to enable partial opening of the damper. Of course, one skilled in the art will readily arrive at various different designs for opening and holding the damper in an open or partially open position. For example, the opening and holding the damper in an open or partially open position is also achieved by connecting the cable 130 to a conventional lever mechanism disposed outside the storage bin 10.
[0054] The supply conduit 150 may comprise a first supply conduit arm having a first portion of the plurality of aerators connected thereto and a second supply conduit arm having a second portion of the plurality of aerators 102 connected thereto. The first supply conduit arm and the second supply conduit arm are connected to the blowing mechanism 152 via T-section 154. The first supply conduit arm and the second supply conduit arm may have an approximately same length and an approximately same number of aerators 102 connected thereto. Provision of the two supply conduit arms enables a more equal distribution of the air provided by the blower 152 to the aerators 102. The supply conduit 150 can be manufactured using, for example, commercially available tubing, made of a suitable material such as, for example, sheet metal or plastic material. The T-section 154 and end caps are also commercially available. The tubing is rigid having a predetermined curvature to fit the curvature of the storage bin 10 or, alternatively, flexible tubing is employed which is bent appropriately to fit the curvature of the storage bin 10. The supply conduit 150 is, for example, mounted to the outside of the wall 12 of the storage bin 10 using commercially available fasteners. Alternatively, the inlet ports 104 are designed to have sufficient strength for supporting the weight of the supply conduit 150 mounted thereto.
[0055] Further alternatively, the supply conduit 150 is disposed inside the storage bin 10 in proximity of a bottom portion of the wall 12 having, for example, the aerators 102 directly connected thereto. The aerator air flow control mechanism 120 can be provided as a damper assembly forming a connecting element for connecting adjacent members of the aerator 102, as illustrated in
[0056] Further alternatively, the cable 130 is disposed outside the aerator 102 inside or outside the storage bin 10. For example, a lever having the cable 130 attached thereto is mounted to the axle 126 outside the aerator 102 or outside the storage bin 10 with the axle 126 penetrating the back member 112 of the aerator 102 or also penetrating the wall 12 of the storage bin 10.
[0057] Of course, one skilled in the art will readily arrive at various different designs for providing the aerator air flow control mechanism 120 and operating the same. For example, the cable 130 is omitted by operating the damper using a solenoid actuator.
[0058] The inlet airflow control mechanism 121 may be disposed in the bottom end portion of the aerator 102 or the inlet port 104 and designed in a similar fashion as the airflow control mechanism 120. As illustrated in
[0059] Optionally, a suction mechanism 111 such as an electrically driven fan is disposed in the top end portion of the venting tube 106 in a conventional manner, as illustrated in
[0060] The present invention has been described herein with regard to certain embodiments. However, it will be obvious to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as described herein.