LABORATORY FUME HOOD SYSTEM HAVING RECESSED HEAT EXCHANGER SYSTEM
20170021399 ยท 2017-01-26
Assignee
Inventors
- George S. Wilson (Lawrence, KS)
- William Scott Jeffress (Baldwin City, KS, US)
- Frank J. Schoenen (Lawrence, KS)
Cpc classification
B01L1/50
PERFORMING OPERATIONS; TRANSPORTING
B23P19/00
PERFORMING OPERATIONS; TRANSPORTING
F28D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
B08B15/023
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B08B15/02
PERFORMING OPERATIONS; TRANSPORTING
F28D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A laboratory fume hood system for cooling at least one laboratory device located in an interior work area comprises a heat exchanger system having a heat exchanger in thermal communication with a primary fluid loop containing chilled fluid and a secondary fluid loop containing a cooling fluid which is in thermal communication the laboratory device. The primary fluid loop is located behind the fume hood wall and not in the interior work area.
Claims
1. A laboratory fume hood system for cooling at least one laboratory device comprising: a laboratory fume hood having an interior work area containing said at least one laboratory device, said fume hood also having a vertical fume hood wall; a heat exchanger system comprising a heat exchanger in thermal communication with a primary fluid loop and a secondary fluid loop, wherein the primary fluid loop comprises a chilled fluid, and said secondary fluid loop comprises a cooling fluid; wherein said secondary fluid loop has a pump for transmitting the cooling fluid through the secondary fluid loop to said at least one device and wherein said secondary fluid loop is in thermal communication said at least one laboratory device for cooling said at least one device; wherein said primary fluid loop is located behind said vertical fume hood wall and not in said interior work area; and wherein a portion of said secondary fluid loop is located within said interior work area.
2. The laboratory fume hood system of claim 1 wherein said pump is located behind said vertical fume hood wall and not in said interior work area.
3. The laboratory fume hood system of claim 2 wherein said pump is mounted to a rear surface of said vertical fume hood wall facing away from the interior work area.
4. The laboratory fume hood system of claim 2 wherein said pump is mounted to a rear surface of a mounting panel secured to the vertical fume hood wall.
5. The laboratory fume hood system of claim 1 wherein said primary fluid loop comprises a chilled fluid inlet to said heat exchanger and a chilled fluid outlet from said heat exchanger, and wherein said chilled fluid inlet and chilled fluid outlet are mounted to a rear surface of the said vertical fume hood wall facing away from the interior work area.
6. The laboratory fume hood system of claim 1 wherein said primary fluid loop comprises a chilled fluid inlet to said heat exchanger and a chilled fluid outlet from said heat exchanger, and wherein said chilled fluid inlet and said chilled fluid outlet are mounted to a rear surface of a mounting panel secured to the wall.
7. The laboratory fume hood system of claim 1 wherein said secondary fluid loop comprises a cooling fluid inlet to said heat exchanger and a cooling fluid outlet from said heat exchanger, and wherein said cooling fluid inlet and cooling fluid outlet are mounted to a rear surface of said vertical fume hood wall facing away from the interior work area.
8. The laboratory fume hood system of claim 1 wherein said secondary fluid loop comprises a cooling fluid inlet to said heat exchanger and a cooling fluid outlet from said heat exchanger, and wherein said cooling fluid inlet and said cooling fluid outlet are mounted to a rear surface of a mounting panel secured to the vertical fume hood wall.
9. The laboratory fume hood system of claim 1 wherein said vertical fume hood wall comprises an interior wall adjacent said interior work area of the fume hood, an exterior wall, and a space between the interior wall and the exterior wall, and wherein said primary fluid loop is located within said space.
10. The laboratory fume hood system of claim 1 wherein said heat exchanger is a plate heat exchanger.
11. The laboratory fume hood system of claim 1 wherein said heat exchanger is mounted on a front surface of the vertical fume hood wall facing the interior work area.
12. The laboratory fume hood system of claim 11 wherein said heat exchanger is mounted to the front surface of the vertical fume hood wall by mounting said heat exchanger to a front surface of a mounting panel secured to the wall.
13. The laboratory fume hood system of claim 1 wherein said secondary loop comprises a cooling fluid in thermal communication with a plurality of laboratory devices arranged in series.
14. The laboratory fume hood system of claim 13 wherein said plurality of laboratory devices comprises at least one reflux condenser.
15. The laboratory fume hood system of claim 1 wherein the secondary fluid loop includes one or more valves for controlling a fluid flow rate through the secondary fluid loop.
16. The laboratory fume hood system of claim 15 wherein said valve is selected from the group consisting of a gate valve, plug valve, glove valve, butterfly valve, diaphragm valve, ball valve, cone valve, and needle valve.
17. The laboratory fume hood system of claim 1 wherein said at least one laboratory device forms a part of said secondary fluid loop such that said cooling fluid is transmitted through said at least one device.
18. A method for manufacturing a fume hood having an interior work area and a vertical fume hood wall comprising: mounting a heat exchanger to said vertical fume hood wall, wherein said heat exchanger is in thermal communication with a primary fluid loop comprising chilled fluid, and wherein said heat exchanger is in thermal communication with a secondary fluid loop comprising a cooling fluid for cooling at least one laboratory device in said interior work area and a pump for transmitting said cooling fluid though said secondary loop; and positioning said primary fluid loop behind said vertical fume hood wall and not in said interior work area.
19. The method of manufacturing of claim 18 further comprising the step of mounting said pump behind said vertical fume hood wall and not in said interior work area.
20. The method of manufacturing of claim 18 further comprising the step of mounting a chilled fluid inlet of said primary loop to said heat exchanger and a chilled fluid outlet of said primary loop from said heat exchanger behind said vertical fume hood wall and not in said interior work area.
21. The method of manufacturing of claim 18 further comprising the step of mounting a cooling fluid inlet of said secondary loop to said heat exchanger and a cooling fluid outlet of said secondary loop from said heat exchanger behind said vertical fume hood wall and not in said interior work area.
22. The method of manufacturing of claim 18 further comprising the step of positioning said primary fluid loop within a space of said vertical fume hood wall, said vertical fume hood wall comprising an interior wall adjacent said interior work area of the fume hood an exterior wall such that said space is between the interior wall and the exterior wall.
23. The method of manufacturing of claim 18 further comprising the step of mounting said heat exchanger on a front surface of the vertical fume hood wall facing the interior work area.
24. A laboratory fume hood system for cooling at least one laboratory device comprising: a laboratory fume hood having an interior work area containing said at least one laboratory device; a heat exchanger system comprising a heat exchanger in thermal communication with a primary fluid loop and a secondary fluid loop, wherein the primary fluid loop comprises a chilled fluid, and said secondary fluid loop comprises a cooling fluid; wherein said secondary fluid loop has a pump for transmitting the cooling fluid through the secondary fluid loop to said at least one device and wherein said secondary fluid loop is in thermal communication with said at least one laboratory device and cools said at least one device.
25. A heat exchanger system comprising a heat exchanger in thermal communication with a primary fluid loop comprising a chilled fluid and a secondary fluid loop comprising a cooling fluid, wherein said heat exchanger is mounted to a mounting panel having a front surface and a rear surface, wherein said secondary fluid loop is substantially located on a front surface side of said mounting panel, and wherein said primary fluid loop is located on a rear surface side of said mounting panel.
26. The heat exchanger system of claim 25 wherein said heat exchanger is located on said front surface of said mounting panel.
27. The heat exchanger system of claim 25 wherein a chilled fluid inlet and chilled fluid outlet for said heat exchanger is located on said rear surface of said mounting panel.
28. The heat exchanger of claim 25 wherein a pump for transmitting said cooling fluid for said secondary fluid loop is located on said rear surface of said mounting panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
[0020] At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the invention. While the present invention is described with respect to what is presently considered to be the preferred aspects, it is to be understood that the invention as claimed is not limited to the disclosed aspects.
[0021] Furthermore, it is understood that this invention is not limited to the particular methodology, materials, and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present invention, which is limited only by the appended claims.
[0022] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this invention belongs. It should be appreciated that as used herein the term fluid is intended to mean any fluid capable and suitable for use as a heat exchanging medium, e.g., water, propylene glycol, ethylene glycol, etc., and that the description of such fluids does not limit the scope of the claimed invention to any particular fluid discussed. Although any methods, devices, or materials similar or equivalent to those described herein can be used in the practice or testing of the invention, the preferred methods, devices, and materials are now described.
[0023] The present invention is directed to a laboratory fume hood system. U.S. patent application Ser. No. 12/393,362 filed on Feb. 26, 2009 titled Apparatus for Providing for Coolant Fluid is incorporated by reference in its entirety.
[0024]
[0025] The operation of the exemplary laboratory device 24, which is a Liebig condenser commercially available from Sigma-Aldrich, will now be described in more detail. In general, a solution within a flask is heated by heating mantle. As the solution is heated, some portion of the solution volatilizes. In order to maintain the concentration ratios of components within solution, any vapor that is driven off must be returned to the solution. Thus, reflux condenser column is included above a flask and has a cooling fluid flowing thereabout, so that as the vapor rises within column, the vapor condenses due to the relative cooled temperature of column and subsequently returns in liquid form to solution in the flask. The tubing at the top of the condenser is typically connected to a source of inert gas to help keep the contents of the flask under an inert atmosphere. It will be appreciated that the foregoing description is but one example of how the cooling fluid provided by the heat exchanger system of the present invention may be used. One of ordinary skill in the art will appreciate that a number of other uses of such cooling fluid also exist, e.g., rotary evaporators, lasers, distillation columns, condenser columns, etc., and such uses are within the spirit and scope of the claimed invention.
[0026] In the present invention, the laboratory fume hood system 10 has a heat exchanger system 12 for cooling the laboratory device(s). The operation of the system is schematically shown in
[0027] For illustrative purposes, a conventional plate heat exchanger 34 is depicted in the drawings. One of ordinary skill in the art should appreciate that the heat exchanger may comprise a plate heat exchanger having a plurality of plates, may comprise a shell and tube heat exchanger as are well known in the art, or may comprise any other type of heat exchanger device having hot and cold sides arranged to exchange heat therebetween. The heat exchanger is typically sized to provide about 50,000 to 150,000 BTU/hr.
[0028] The primary fluid loop 48 circulates chilled fluid 42, which is used to cool the cooling fluid 58 circulating within the secondary fluid loop 50 using the heat exchanger 34. The chilled fluid 42 in the primary fluid loop 48 may be supplied by a building-wide or area-wide supply of water or other fluid that is chilled to a particular temperature for a variety of uses. The chilled fluid may also be a localized supply of the same, e.g., a single laboratory supply. Water may be drawn from the chilled fluid supply and disposed of down a drain, or for more environmentally conscious reasons, may be returned to the chilled water supply for re-chilling and later recirculation. The chilled fluid for the primary loop could also be supplied by a refrigeration unit, for example, one that recirculates the chilled fluid (e.g., water, ethylene glycol, etc.). The refrigeration unit could be located in the laboratory or elsewhere in the building. A stainless steel hose (about 90 psi) is preferably used to construct the primary fluid loop. The secondary fluid loop 50 comprises cooling fluid 58 used to absorb heat and thus cool one or more devices in the interior work area of the fume hood.
[0029] Details of a portion of the secondary fluid loop 50 are shown in
[0030] As discussed in more detail below, the heat exchanger system 12 is partially recessed in the fume hood wall 23. That is, a portion of the heat exchanger system 12 is located behind one or more of the fume hood walls 23 of the fume hood, and not in the interior work area 11, and thus is not shown in
[0031] Turning in more detail to the construction of the system,
[0032]
[0033] The secondary fluid loop 50 also contains a fill reservoir 53, such as a fill cup, to control or vary the amount of amount of cooling fluid in the secondary fluid loop. Cooling fluid is introduced into the fill reservoir, and entry of the cooling fluid into the secondary fluid loop 50 controlled by valve 54. Once the valve 54 is closed, the cooling fluid is no longer exposed to the atmosphere and is typically under pressure. In the exemplary embodiment illustrated, a ball valve is used to introduce cooling fluid into the secondary fluid loop 50. The fill reservoir may be directly or indirectly mounted to the front surface 23a of the wall 23. The fill reservoir 53 is preferably indirectly mounted to the wall 23 by mounting the fill reservoir 53 to the front surface 90a of the mounting panel 90 using a strap, for example as generally shown in
[0034] Some embodiments of the present invention, the secondary fluid loop 50 may also optionally include a means for removing air from the secondary fluid loop, such as an automatic air vent and/or manual air vent (not shown). The secondary fluid loop is exposed to the atmosphere during the filling process; this is how air can be removed from the secondary fluid loop. It should be appreciated that aside from the ability to vent air, if such venting is included, the secondary fluid loop is a sealed system, i.e., the fluid within the fluid circuit is never exposed to the atmosphere and is typically under pressure provided by the pump during operation.
[0035]
[0036] As shown in
[0037]
[0038] In the present invention, the primary fluid loop 48 is located behind the fume hood wall 23. As shown in
[0039] The chilled fluid inlet 44 and chilled fluid outlet 46 are preferably directly or indirectly mounted to the rear surface 23b of the wall 23. The chilled fluid inlet 44 and chilled fluid outlet 46 are preferably indirectly attached to the rear surface 23b of the wall 23 using a rear mounting panel 90. The mounting panel 90 has holes to accommodate connection of the chilled fluid inlet and the chilled fluid outlet to the heat exchanger. As shown in the exemplary embodiment, the pump 56, chilled fluid inlet 44, chilled fluid outlet 46, cooling fluid inlet 57 and/or cooling fluid outlet 59 may be secured to the mounting panel 90 such that the chilled fluid and the cooling fluid are in thermal communication with the heat exchanger located on the other side of the mounting panel and wall 23. Further, the mounting panel 90 may contain an opening such that fluid from the fill reservoir 53 may be transmitted through tubing or other conduit to the pump 56.
[0040] It will be appreciated that by locating the pump, cooling fluid inlet, cooling fluid outlet, and/or the components of the primary fluid loop behind the wall 23, users will not be tempted to tamper with such items. This significantly decreases the risk of leaks or flooding within the fume hood interior work area 11 and/or the surrounding laboratory. Further, by locating such item behind the fume hood wall, valuable experimental space in the interior work area 11 is conserved.
[0041] In a preferred aspect, as shown in
[0042]
EXAMPLE
[0043] A laboratory fume hood system was constructed. The heat exchanger was a brazed plated heat exchanger (AIC L-Line Series, LB31-10, 90,000 BTU/hour, 6.2 GPM, 5.1 psi). The primary loop comprised a chilled water supply maintained at about 48 F. and about 15 psi and circulated through a stainless steel hose (90 psi). The secondary fluid loop comprised a March AC-3CP-MD variable volume pump (10 GPM, maximum head 50 psi). Various 90 degree hose fittings and union tees (G. A. Murdock, Q0820816, V0820826) were used to connect the polyethylene tubing.
[0044] From the foregoing it will be seen that this invention is one well adapted to attain all ends and objectives herein-above set forth, together with the other advantages which are obvious and which are inherent to the invention. Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative, and not in a limiting sense. While specific embodiments have been shown and discussed, various modifications may of course be made, and the invention is not limited to the specific forms or arrangement of parts and steps described herein, except insofar as such limitations are included in the following claims. For example, the present invention has been illustrated with components of the heat exchanger secured to or otherwise mounted to the mounting panel, which helps provide for easy installation of the heat exchanger system into a fume hood in an almost turnkey fashion. Of course, rather than use a mounting panel, it will be readily appreciated that one or more components of the heat exchanger system (e.g., the heat exchanger, the chilled fluid inlet, the chilled fluid outlet, the cooling fluid outlet, the cooling fluid inlet and/or the fill reservoir) could be secured or otherwise mounted directly to the surfaces 23a, 23b of the fume hood wall. Holes or other openings could be made in the fume hood wall to accommodate traversal of the primary fluid loop, secondary fluid loop and/or fill reservoir as needed. Alternatively, one or more mounting panels could be utilized in the present invention. For example, a front mounting panel could secured to the front surface 23a of the wall and a rear mounting panel could be secured to the rear surface 23b of the wall. The pump, chilled fluid inlet, and/or chilled fluid outlet could be connected or otherwise mounted to the rear mounting panel, while the heat exchanger and/or fill reservoir could be connected or otherwise mounted to the front mounting panel. As another example, the mounting panel 90 could be secured to the front surface 23a of the wall 23 proximate to the interior work area 11 (as shown), or the mounting panel could be secured to the rear surface 23b of the wall 23 (not shown). Further, it will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.