DUAL SYRINGE FLUID PUMP
20170021951 ยท 2017-01-26
Assignee
Inventors
Cpc classification
F04B23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65B3/003
PERFORMING OPERATIONS; TRANSPORTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B65B3/12
PERFORMING OPERATIONS; TRANSPORTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65B3/00
PERFORMING OPERATIONS; TRANSPORTING
F04B23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A dual syringe fluid pump (100, 200, 300, 400) includes a motor (110, 210, 310, 410) with a rotatable shaft (112, 212, 312, 412), a first syringe (120a, 220a, 320a, 420a) with a first syringe plunger (122a, 222a, 322a, 422a) coupled to the rotatable shaft (112, 212, 312, 412), and a second syringe (120b, 220b, 320b, 420b) with a second syringe plunger (122b, 222b, 322b, 422b) coupled to the rotatable shaft (112, 212, 312, 412). The motor (110, 210, 310, 410) rotates the rotatable shaft (112, 212, 312, 412) to simultaneously move the first syringe plunger (122a, 222a, 322a, 422a) and the second syringe plunger (122b, 222b, 322b, 422b) and at least one of the syringes (120a,b, 220a,b, 320a,b, 420a,b) is adapted to convert the rotation of the rotatable shaft (112, 212, 312, 412) to a linear movement of at least one of the syringe plungers (122a,b, 222a,b, 322a,b, 422a,b).
Claims
1. A dual syringe fluid pump (100, 200, 300, 400) comprising: a motor (110, 210, 310, 410) with a rotatable shaft (112, 212, 312, 412); a first syringe (120a, 220a, 320a, 420a) with a first syringe plunger (122a, 222a, 322a, 422a) coupled to the rotatable shaft (112, 212, 312, 412); and a second syringe (120b, 220b, 320b, 420b) with a second syringe plunger (122b, 222b, 322b, 422b) coupled to the rotatable shaft (112, 212, 312, 412); wherein the motor (110, 210, 310, 410) rotates the rotatable shaft (112, 212, 312, 412) to simultaneously move the first syringe plunger (122a, 222a, 322a, 422a) and the second syringe plunger (122b, 222b, 322b, 422b); and at least one of the syringes (120a,b 220a,b 320a,b 420a,b) is adapted to convert a rotation of the rotatable shaft (112, 212, 312, 412) to a linear movement of at least one of the syringe plungers (122a,b 222a,b 322a,b 422a,b).
2. The dual syringe fluid pump (100) of claim 1 wherein at least one of the syringes (120a,b) further comprises a barrel (124a) with a center bore (124cb) having a profile that prevents rotation of the at least one of the syringe plungers (122a,b) to convert the rotation of the rotatable shaft (112) to the linear movement of the at least one of the syringe plungers (122a,b).
3. The dual syringe fluid pump (200) of claim 1 further comprising a constraint (252) and an aperture (225) in the syringe plunger (222a) wherein the constraint (252) is coupled to the motor (210) and slidably coupled to the aperture (225) to prevent a rotation of the at least one of the syringe plungers (222a,b) such that rotation of the rotatable shaft (212) is converted to the linear movement of at least one of the syringe plungers (222a,b).
4. The dual syringe fluid pump (100, 200, 300, 400) of claim 1 wherein the motor (110, 210, 310, 410) is further adapted to simultaneously move the first syringe plunger (122a, 222a, 322a, 422a) and the second syringe plunger (122b, 222b, 322b, 422b) to aspirate fluid into the first syringe (120a, 220a, 320a, 420a) and dispense fluid from the second syringe (120b, 220b, 320b, 420b).
5. The dual syringe fluid pump (100, 200, 300, 400) of claim 1 wherein at least one of the syringes (120a,b 220a,b 320a,b 420a,b) further comprises: a first valve (126ai,bi 226ai,bi 326ai,bi 426ai,bi) adapted to allow fluid to flow into the at least one of the syringes (120a,b 220a,b 320a,b 420a,b); and a second valve (126ao,bo, 226ao,bo, 326ao,bo, 426ao,bo) adapted to allow fluid to flow out of the at least one of the syringes (120a,b 220a,b 320a,b 420a,b).
6. The dual syringe fluid pump (100) of claim 1 wherein: the first syringe plunger (122a) is coupled to a first end of the rotatable shaft (112); the second syringe plunger (122b) is coupled to a second end of the rotatable shaft (112); and the rotatable shaft (112) extends through the motor (110) from the first syringe (120a) to the second syringe (120b).
7. The dual syringe fluid pump (100) of claim 1 wherein the rotatable shaft (112) rotates coaxially with the linear movement of at least one of the syringe plungers (122a,b).
8. The dual syringe fluid pump (400) of claim 1 further comprising a coupler (412b) coupled to the rotatable shaft (412) wherein the rotatable shaft (412) is adapted to rotate the coupler (412b) to move the first syringe plunger (412a) to dispense fluid from the first syringe (420a) and move the second syringe plunger (422b) to aspirate fluid into the second syringe (420b).
9. A method of forming a dual syringe fluid pump (100, 200, 300, 400), comprising: forming a motor (110, 210, 310, 410) with a rotatable shaft (112, 212, 312, 412); forming a first syringe (120a, 220a, 320a, 420a) with a first syringe plunger (122a, 222a, 322a, 422a) and coupling the first syringe plunger (122a, 222a, 322a, 422a) to the rotatable shaft (112, 212, 312, 412); forming a second syringe (120b, 220b) with a second syringe plunger (122b, 222b, 322b, 422b) and coupling the second syringe plunger (122b, 222b, 322b, 422b) to the rotatable shaft (112, 212, 312, 412); and adapting the motor (110, 210, 310, 410) to rotate the rotatable shaft (112, 212, 312, 412) to simultaneously move the first syringe plunger (122a, 222a, 322a, 422a) and the second syringe plunger (122b, 222b, 322b, 422b); and adapting at least one of the syringes (120a,b 220a,b 320a,b 420a,b) to convert a rotation of the rotatable shaft (112, 212, 312, 412) to a linear movement of at least one of the syringe plungers (122a,b 222a,b 322a,b 422a,b).
10. The method of forming the dual syringe fluid pump (100) of claim 9 wherein the forming the at least one of the syringes (120a,b) further comprises forming a barrel (124a) with a center bore (124cb) having a profile that prevents rotation of the at least one of the syringe plungers (122a,b) to convert the rotation of the rotatable shaft (112) to the linear movement of the at least one of the syringe plungers (122a,b).
11. The method of forming the dual syringe fluid pump (200) of claim 9 further comprising: forming a constraint (252); forming an aperture (225) in the syringe plunger (222a); coupling the constraint (252) to the motor (210); and slidably coupling the constraint (252) to the aperture (225) to prevent a rotation of the at least one of the syringe plungers (222a,b) such that rotation of the rotatable shaft (212) is converted to the linear movement of at least one of the syringe plungers (222a,b).
12. The method of forming the dual syringe fluid pump (100, 200, 300, 400) of claim 9 further comprising adapting the motor (110, 210, 310, 410) to simultaneously move the first syringe plunger (122a, 222a, 322a, 422a) and the second syringe plunger (122b, 222b, 322b, 422b) to aspirate fluid into the first syringe (120a, 220a, 320a, 420a) and dispense fluid from the second syringe (120b, 220b, 320b, 420b).
13. The method of forming the dual syringe fluid pump (100, 200, 300, 400) of claim 9 wherein the forming the at least one of the syringes (120a,b 220a,b 320a,b 420a,b) further comprises: forming and adapting a first valve (126ai,bi 226ai,bi 326ai,bi 426ai,bi) to allow fluid to flow into the at least one of the syringes (120a,b 220a,b 320a,b 420a,b); and forming and adapting an second valve (126ao,bo, 226ao,bo, 326ao,bo, 426ao,bo) to allow fluid to flow out of the at least one of the syringes (120a,b 220a,b 320a,b 420a,b).
14. The method of forming the dual syringe fluid pump (100, 200, 300) of claim 9 further comprising: coupling the first syringe plunger (122a, 222a, 322a) to a first end of the rotatable shaft (112, 212, 312); coupling the second syringe plunger (122b, 222b, 322b) to a second end of the rotatable shaft (112, 212, 312); and extending the rotatable shaft (112, 212, 312) through the motor (110, 210, 310) from the first syringe (120a, 220a, 320a) to the second syringe (120b, 220b, 320b).
15. The method of forming the dual syringe fluid pump (100, 200, 300, 400) of claim 9 further comprising adapting the rotatable shaft (112, 212, 312, 412) to rotate coaxially with the linear movement of at least one of the syringe plungers (122a,b 222a,b 322b, 422b).
16. The method of forming the dual syringe fluid pump (400) of claim 9 further comprising: forming and coupling a coupler (412b) to the rotatable shaft (412); and adapting the rotatable shaft (412) to rotate the coupler (412b) to move the first syringe plunger (422a) to dispense fluid from the first syringe (420a) and move the second syringe plunger (422b) to aspirate fluid into the second syringe (420b).
17. The method of forming the dual syringe fluid pump (100, 200, 300, 400) of claim 9 further comprising selecting a motor (110, 210, 310, 410) rotation to a syringe plunger (122a,b 222a,b 322a,b 422a,b) displacement ratio.
18. A method of using a dual syringe fluid pump (100, 200, 300, 400), the method comprised of: providing a dual syringe fluid pump (100, 200, 300, 400) comprised of: a motor (110, 210, 310, 410) with a rotatable shaft (112, 212, 312, 412); a first syringe (120a, 220a, 320a, 420a) with a first syringe plunger (122a, 222a, 322a, 422a) coupled to the rotatable shaft (112, 212, 312, 412); and a second syringe (120b, 220b, 320b, 420b) with a second syringe plunger (122b, 222b, 322b, 422b) coupled to the rotatable shaft (112, 212, 312, 412); providing fluid from a fluid source (370, 470) to the first syringe (120a, 220a, 320a, 420a) and the second syringe (120b, 220b, 320b, 420b); rotating the rotatable shaft (112, 212, 312, 412) with the motor (110, 210, 310, 410); and converting the rotation of the rotatable shaft (112, 212, 312, 412) to a linear movement of at least one of the syringe plungers (122a,b 222a,b 322a,b 422a,b) to dispense fluid from the first syringe (120a, 220a, 320a, 420a) while simultaneously aspirating fluid into the second syringe (120b, 220b, 320b, 420b) from the fluid source (370, 470).
19. The method of using the dual syringe fluid pump (100, 200, 300, 400) of claim 18 further comprising rotating the rotatable shaft (112, 212, 312, 412) to aspirate fluid into the first syringe (120a, 220a, 320a, 420a) from the fluid source (370, 470) while simultaneously dispensing fluid from the second syringe (120a, 220b, 320b, 420b).
20. The method of using the dual syringe fluid pump (100, 200, 300, 400) of claim 18 further comprises dispensing fluid from the first syringe (120a, 220a, 320a, 420a) and the second syringe (120b, 220b, 320b, 420b) to a fluid supply conduit (390, 490) in a substantially continuous fluid flow.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The same reference number represents the same element on all drawings. It should be understood that the drawings are not necessarily to scale.
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DETAILED DESCRIPTION
[0041]
[0042]
[0043]
[0044]
[0045] The motor 110 is adapted to rotate the rotatable shaft 112 to simultaneously move the syringe plungers 122a,b. The motor 110 can therefore simultaneously dispense fluid from the first syringe 120a and aspirate fluid into the second syringe 120b. The rotation can also cause a torque on the plunger 122a that, if not prevented, could cause the plunger 122a to rotate. The following discusses how the plunger 122a,b is prevented from rotating.
[0046]
[0047]
[0048] Referring to
[0049] The interfaced profiles also prevent the plunger 122a,b from rotating when the motor 110 rotates the rotatable shaft 112. For example, the rotatable shaft 112 can rotate to move the plunger 112a away from the motor 110. Friction between the rotatable shaft 112 and the plunger 112a can therefore apply a torque to the plunger 112a. The interfaced profiles apply reactive forces to the plunger 112a that counter the torque. The reactive forces prevent the plunger 112a from rotating. Similar results can be obtained from other profiles shapes such as square shaped profiles with rounded corners or the like. As an alternative to the shaped interfaced profiles, other embodiments can employ constraints to prevent the plunger from rotating, which are described in the following with reference to
[0050]
[0051]
[0052] The nut 225 can move linearly along the length of the constraints 252. The constraints 252 prevent the rotation of the syringe plunger 222a. For example, when the motor 210 rotates the rotatable shaft 212, the constraints 252 oppose a rotational torque on the syringe plunger 222a. This can prevent the rotation of the syringe plunger 222a thereby converting the rotation of the rotatable shaft 212 to a linear movement and displacement of the syringe plunger 222a within the center bore 224cb. Accordingly, the syringe plunger 222a can have a profile (e.g., circular) that does not prevent the rotation of the syringe plunger 222a.
[0053] With reference to
[0054] The motor 110, 210 is adapted to rotate the rotatable shaft 112, 212 to simultaneously move the syringe plungers 122a,b 222a,b. The motor 110, 210 can therefore simultaneously dispense fluid from the first syringe 120a, 220a and aspirate fluid into the second syringe 120b, 220b. For example, in the embodiment shown, the motor 110, 210 rotates the rotatable shaft 112, 212 which moves the first syringe plunger 122a, 222a away from the motor 110, 210. The rotation also moves the second syringe plunger 122b, 222b towards the motor 110, 210. In this exemplary movement, fluid is dispensed from the first syringe 120a, 220a via the first outlet valve 126ao, 226ao and aspirated into the second syringe 120b, 220b via the second inlet valve 126bi, 226bi. Rotating the shaft 112, 212 in the opposite direction causes fluid to be aspirated into the first syringe 120a, 220a and fluid to be dispensed from the second syringe 120b, 220b.
[0055] The rotatable shaft 112, 212 is a lead screw adapted to linearly move the syringe plungers 122a,b 222a,b according to a rotation-to-displacement ratio. That is, each unit of rotation of the rotatable shaft 112, 212 corresponds to a displacement of the plungers 122a,b 222a,b. Although the rotatable shaft 112, 212 is a lead screw shaft with threads, any appropriate means of converting the shaft 112, 212 rotation to a linear movement and displacement of the syringe plungers 122, 222 can be employed. In the embodiment shown, the rotatable shaft 112, 212 is comprised of screw threads with a selected rotation-to-displacement ratio, which can be expressed as number of threads per unit length. Therefore, when the motor 110, 210 receives a command from a controller (see
[0056] Converting the shaft 112, 212 rotation to a linear movement and displacement of the syringe plungers 122, 222 allows the motor 110, 210 to dispense from and aspirate fluid into the syringes 120, 220. The motor 110, 210 can also dispense fluid in a substantially continuous manner, as will be described in the following with reference to
[0057]
[0058] As shown, the dual syringe fluid pump 300 includes a motor 310 that is coupled to a first syringe 320a and a second syringe 320b. The motor 310 is adapted to dispense fluid from and aspirate fluid into the syringes 320a,b. Also shown is a controller 360 that is electrically coupled to the motor 310 and the syringes 320 via signal lines 362a,b. The signal lines 362a,b are adapted to carry signals between the controller 360 and syringes 320a,b which can have sensors 320as,bs. A fluid source 370 and a fluid supply conduit 390 is also shown. The fluid source 360 is fluidly coupled to the syringes 320a,b. The fluid supply conduit 390 is a conduit that can be coupled to equipment that uses fluid dispensed by the fluid pump 300.
[0059] Arrows indicating movement are also shown in
[0060] The displacement direction of the syringe plungers 322a,b shown in
[0061] The dual syringe fluid pumps 100-300 described with reference to
[0062]
[0063] Due to the parallel configuration of the syringes 420a,b the plungers 422a,b in the syringes 420a,b have parallel stroke axes. However, in alternative embodiments, the stroke axes can be oriented in different directions. In the embodiment shown, the syringe plungers 422a,b move away from the motor 410 to dispense fluids from the first syringe 420a. The syringe plungers 422a,b move towards the motor 410 to aspirate fluid into the plungers 420a,b. Accordingly, the motor 410 can move the syringe plungers 422a,b to dispense fluid from and aspirate fluid into the syringes 420a,b.
[0064] The motor 410 rotates the coupler 412b to move the syringe plungers 422a,b in opposite directions. The rotating coupler 412b is engaged with the grooved portions 412at,bt. In the embodiment shown, the grooved portions 412at,bt have grooves with opposing orientations. For example, the first grooved portion 412at can have left hand twisted grooves. The second thread portion 412bt can have right hand twisted grooves. When the coupler 412b rotates, the opposing orientations of the grooves causes the plungers 422a,b to move in opposite directions. For example, the first plunger 422a can move away from the motor 410 while the second plunger 422b simultaneously moves toward the motor 410. To reverse the directions of the plungers 422a,b the motor 410 reverses the rotation of the rotatable shaft 412. The motor 410 can therefore rotate the rotatable shaft 412 to simultaneously move the syringe plungers 422a,b.
[0065] The rotation of the rotatable shaft 412 can be detected by the encoder 412a. In the embodiment shown, the encoder 412a is a position sensor that detects the rotation position of the rotatable shaft 412. The encoder 412 generates a signal (e.g., electrical) that is communicated to a controller (described with reference to
[0066]
[0067] The direction of the fluid flow dispensed from and aspirated into the syringes 420a,b is shown by arrows proximate the valves 426. For example, the arrow proximate the first syringe outlet valve 426ao indicates that the fluid is dispensed from the first syringe 420a. The arrow proximate the second syringe inlet valve 426bi shown in
[0068] In operation, the dual syringe fluid pump 100-400 dispenses fluid from the first syringe 120a-420a and the second syringe 120b-420b. The fluid can be supplied to the syringes 120a,b-420a,b by the fluid source 370, 470 described with reference to
[0069] The fluid, being dispensed from one of the syringes 120a,b-420a,b while the other is aspirating fluid, flows from the fluid supply port 390, 490 in a substantially continuous manner. For example, even though there are two syringes 120a,b dispensing fluid in an alternating manner, one of the syringe plungers 122a,b-422a,b is dispensing fluid to the fluid supply conduit 390, 490. The syringes 120-420 also do not dispense fluid at the same time. For example, the syringe plungers 122a,b-322a,b described with reference to
[0070] The embodiments described above provide a dual syringe fluid pump 100-400. As explained above the dual syringe fluid pump 100-400 can simultaneously move syringe plungers 122a,b-422a,b to dispense fluids from a first syringe 120a-420a and aspirate fluid into a second syringe 120b-420b. This simultaneous movement reduces the complexity of the dual syringe fluid pump 100-400 over prior art dual syringe fluid pumps. In addition, having two syringes 120a,b-420a,b allows for the fluids to be dispensed precisely and accurately as well as continuously. For example, the displacement length of the syringe plungers 120a,b-420a,b can, for example, be controlled by sensors 320as,bs that detect when the syringe plungers 120a,b-420a,b have moved to their fully dispensed or aspirated positions. This allows the displacement length of the syringe plungers 122a,b-422a,b to be controlled so desired amounts of fluids can be dispensed.
[0071] Since the dual syringe fluid pump 100-400 is less complex than prior art fluid pump designs, the precision and accuracy of the amount of fluid dispensed by the dual syringe fluid pump 100-400 is repeatable over a large number of cycles. The design of the dual syringe fluid pump 100 described with reference to
[0072] The dual syringe fluid pump 100-400 is also compact. For example, the dual syringe fluid pump 100-300 with the through axis configuration can have a narrow profile. The through axis configuration can also have a profile more narrow than the dual syringe fluid pump 400 having the side motor 410 configuration. However, the dual syringe fluid pump 400, with the motor 410 on one side, can fit into a cube shaped envelope. The preferred configuration can depend on the available envelope in which the dual syringe fluid pump 100-400 is employed.
[0073] The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the present description. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the present description. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the present description.
[0074] Thus, although specific embodiments are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the present description, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other dual syringe fluid pumps, and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the embodiments described above should be determined from the following claims.