DEGASSING UNIT
20230122551 · 2023-04-20
Inventors
Cpc classification
A61M2205/7536
HUMAN NECESSITIES
A61M1/156
HUMAN NECESSITIES
B01D15/38
PERFORMING OPERATIONS; TRANSPORTING
B01D19/0057
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61M1/14
HUMAN NECESSITIES
B01D15/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A degassing module that may be used in conjunction with a sorbent regeneration cartridge is described. The degassing module may include an air inlet port, a fluid outlet port, a gas outlet port, first and second channels located in an interior chamber, a port connecting the first and second channels, and a hydrophobic membrane positioned above the second channel. The first channel may be in fluid communication with the air inlet port and the second channel may be in communication with the fluid outlet port. In some embodiments, each of the first and second channels may have a spiral configuration.
Claims
1. A degassing module comprising: an air inlet port; a fluid outlet port; first and second channels located in an interior chamber, wherein each of the first and second channels are configured to direct a flow of a fluid, wherein the first channel is in communication with the air inlet port and the second channel is in communication with the fluid outlet port; a port connecting the first and second channels; and a hydrophobic membrane positioned above the second channel.
2. The module of claim 1, further comprising a cover with a gas outlet port, wherein the cover is positioned above the hydrophobic membrane.
3. The module of claim 1, wherein the first channel and the second channel each have a spiral configuration.
4. The module of claim 1, wherein the port connecting the first and the second channels is located at or near a center of first channel and at or near a center of the second channel.
5. The module of claim 1, wherein the first channel has a spiral configuration having a center of the spiral configuration and an outer edge, and wherein the air inlet port is located at the outer edge.
6. The module of claim 1, further comprising a substrate separating the first and second channels, wherein the substrate comprises the port connecting the first and second channels.
7. The module of claim 6, wherein the substrate comprises a dome shape, wherein the port is located approximately near the center of the dome shape.
8. The module of claim 1, wherein the second channel is located above the first channel.
9. A system for dialysis, comprising: a sorbent regeneration cartridge comprising urease and metal phosphate; a degassing module comprising: an air inlet port; a fluid outlet port; first and second channels located in an interior chamber, wherein each of the first and second channels are configured to direct a flow of a fluid, wherein the first channel is in communication with the air inlet port and the second channel is in communication with the fluid outlet port; a port connecting the first and second channels; and a hydrophobic membrane positioned above the second channel.
10. The system of claim 9, wherein the degassing module further comprises a cover with a gas outlet port, wherein the cover is positioned above the hydrophobic membrane.
11. The system of claim 9, wherein the first channel and the second channel each have a spiral configuration.
12. The system of claim 9, wherein the port connecting the first and the second channels is located at or near a center of first channel and at or near a center of the second channel.
13. The system of claim 9, wherein the first channel has a spiral configuration having a center of the spiral configuration and an outer edge, and wherein the air inlet port is located at the outer edge.
14. The system of claim 9, wherein the degassing module further comprises a substrate separating the first and second channels, wherein the substrate comprises the port connecting the first and second channels.
15. The system of claim 14, wherein the substrate comprises a dome shape, wherein the port is located approximately near the center of the dome shape.
16. The system of claim 9, wherein the second channel is located above the first channel.
17. The system of claim 9, wherein the metal phosphate is zirconium phosphate.
18. The system of claim 9, wherein the metal phosphate is selected from the group consisting of iron (III) phosphate, titanium (IV) phosphate, cerium (IV) phosphate, and combinations thereof.
19. The system of claim 9, wherein the metal phosphate comprises a mixture of at least two metal phosphates.
20. The system of claim 9, wherein the metal phosphate comprises a mixture of zirconium phosphate and titanium phosphate.
21-29. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
SUMMARY
[0020] A sorbent cartridge, which includes a degassing module, is described that can be used to regenerate dialysate to be used in a dialysis system.
[0021] Sorbent regeneration degassing may be accomplished by introducing a stream of air, which may be substantially free of CO.sub.2, into the regenerated dialysate. The stream of air may have about the same approximate flowrate as the flowrate of the liquid. The combined air-liquid fluid may then be exposed to a hydrophobic membrane where the gas is free to exit the system.
[0022] The fluid may be directed to flow through several fluid channels. In a first fluid channel, the fluid may be mixed with ambient air to lower the partial pressure of CO.sub.2 in the fluid. In a second fluid channel, as the fluid flows through the long channel, at least a portion of the gas contained in the fluid dissipates out of the fluid through a hydrophobic membrane.
DETAILED DESCRIPTION
[0023] In a dialysis treatment, a dialysis machine functions as an artificial kidney to remove uremic toxins, balance ionic molecules, and equilibrate pH for patients that lack healthy kidneys to perform those tasks. With the substitution of a multi-layer cartridge for a large volume of water, the cartridge is responsible for not only removing uremic toxins, but also balancing ionic salts and pH.
[0024] A hemodialysis system that incorporates a dialysate generator is described in US 2021/0128807, which is hereby expressly incorporated by reference in its entirety for all purposes. Various embodiments of a sorbent regeneration system, which includes a sorbent cartridge, described herein may be incorporated into the system described in US 2021/0128807 in place of the dialysate generator.
[0025] A sorbent regeneration cartridge 200 may include multiple layers of components to clean the dialysate. The cartridge 200 may at least include a layer of urease and a layer or layers of zirconium phosphate, or other metal phosphates such as iron (III), titanium (IV), and cerium(IV), which may be in different forms. During regenerative dialysis, the used dialysate moves up through the layers of the cartridge 200. The urease converts urea into ammonium carbonate. The ammonia and ammonium ions are then removed by the zirconium phosphate (or metal phosphate) layer or layers in exchange for H.sup.+ and Na.sup.+ ions. The carbonate from the urea hydrolysis then combines with H.sup.+ to form bicarbonate (HCO.sub.3.sup.−) and carbonic acid (H.sub.2CO.sub.3). Carbonic acid is an unstable organic acid; most of it quickly breaks down into water and carbon dioxide molecules (CO.sub.2). The CO.sub.2 gas bubbles may then be vented from the cartridge using degassing unit 300.
[0026] The sorbent cartridge 200 has two processes that create an excess amount of carbon dioxide (CO.sub.2) gas. The breakdown of urea (CON.sub.2H.sub.4) by the urease enzyme follows the reactions below:
CON.sub.2H.sub.4+H.sub.2O.fwdarw.CO.sub.2+2NH.sub.3
CO.sub.2+2NH.sub.3H.sub.2O.fwdarw.0.5CO.sub.3.sup.2−HCO.sub.3.sup.1−+2NH.sub.4.sup.1+
[0027] The chemical equilibrium may have different amounts of each form of carbon, ammonia (NH.sub.3), and ammonium (NH.sub.4.sup.+) depending on the solution pH:
xCO.sub.2.Math.yHCO.sub.3.sup.1−.Math.zCO.sub.3.sup.2−
aNH.sub.3.Math.bNH.sub.4.sup.1+
[0028] When the spent dialysate, which contains ammonia (NH.sub.3), then passes through the zirconium phosphate (or other metal phosphate) cation adsorbent, the following reaction occurs, which results in the production of carbonic acid (H.sub.2CO.sub.3).
Zr(HPO.sub.4).sub.2+0.5CO.sub.3.sup.2−HCO.sub.3.sup.1−+2NH.sub.4.sup.1+.Math.Zr(NH.sub.4PO.sub.4).sub.2+HCO.sub.3.sup.1−+H.sub.2CO.sub.3
[0029] To a lesser extent sodium bicarbonate and sodium chloride can also exchange to produce carbonic acid.
Zr(HPO.sub.4).sub.2+NaHCO.sub.3+NaCl.Math.Zr(NaPO.sub.4)(HPO.sub.4)+H.sub.2CO.sub.3+NaCl
[0030] Carbonic acid (H.sub.2CO.sub.3) is not stable and tends to breakdown into carbon dioxide (CO.sub.2), according to the following equation:
H.sub.2CO.sub.3.fwdarw.CO.sub.2+H.sub.2O
[0031] Thus, treatment of the dialysate with the zirconium phosphate or other metal phosphates such as iron (III), titanium (IV) and cerium (IV) results in an acidified dialysate solution. A portion of the CO.sub.2 present may be in a purely gaseous phase and another portion of the CO.sub.2 present may be dissolved in the dialysate exiting the sorbent cartridge 200. The portion of CO.sub.2 dissolved in the dialysate may be very high because the partial pressure of CO.sub.2 in the sorbent cartridge is very high. This relationship is known as Henry's law:
[0032] In Henry's Law, a constant (H.sup.cp) relates the concentration of a dissolved gas (C.sub.i) to the partial pressure of that same dissolved gas (P.sub.i). Thus, methods to remove excess CO.sub.2 may focus on lowering the partial pressure of CO.sub.2 in the dialysate.
[0033] As seen in
[0034] As seen in
[0035] Each of the lower fluid channel 330 and the upper fluid channels may be a long, narrow channel. Each fluid channel may be a length of at least about 6 inches, alternatively at least about 7 inches, alternatively at least about 8 inches, alternatively at least about 9 inches, alternatively at least about 10 inches, alternatively between about 6 inches and about 12 inches, alternatively between about 7 inches and about 11 inches, alternatively between about 8 inches and about 11 inches, alternatively between about 6 inches and about 25 inches, alternatively between about 6 inches and about 20 inches, alternatively between about 6 inches and about 15 inches in length. Each of the lower fluid channel 330 and the upper fluid channels may be in a spiral pattern (see, e.g.,
[0036] As seen in
[0037] As seen in
[0038] As seen in
[0039] After exiting the lower fluid channel 330 through the port 332 into the upper fluid channel 340 through port 332, the fluid flows through the path 336 defined by the upper fluid channel 340 until it reaches liquid outlet port 320, which may be located at or near an outer edge of the upper fluid channel 340. A flow rate of the fluid at or near the center of the upper fluid channel 340 may be higher than a flow rate of the fluid at or near an outer edge of the upper fluid channel 340 due to a higher pressure near the center of the upper fluid channel 340. The long pathway defined by the upper fluid channel 340 allows at least a portion of the gas contained in the fluid to dissipate out of the fluid and into the atmosphere as the fluid follows path 336 through the upper fluid channel 340. The long length of the upper fluid channel 340 may give the gas and liquid time to separate. As the fluid containing the gas moves around the upper fluid channel (e.g., path 336 of the spiral channel shown in
[0040] The hydrophobic degassing membrane 328 may be located on top of the upper fluid channel 340 and may be in contact with the fluid flowing through the upper fluid channel 340. Because it is hydrophobic, in general, fluid will not pass through the membrane 328 (i.e., it is impermeable to liquid), but will allow gas to pass through the membrane. The fluid contacting the hydrophobic membrane 328 may be under a modest amount of back pressure (e.g., <5 psi) allowing CO.sub.2 and air bubbles to leave the fluid stream. The hydrophobic degassing membrane 328 may have a pore size between about 0.005 μm to about 1.5 μm, alternatively between about 0.005 μm to about 1.3 μm, alternatively between about 0.005 μm to about 1.0 μm, alternatively between about 0.006 μm to about 1.0 μm.
[0041] As seen in
[0042] Various aspects of the present subject matter are set forth below, in review of, and/or in supplementation to, the embodiments described thus far, with the emphasis here being on the interrelation and interchangeability of the following embodiments. In other words, an emphasis is on the fact that each feature of the embodiments can be combined with each and every other feature unless explicitly stated otherwise or logically implausible. The embodiments described herein are restated and expanded upon in the following paragraphs without explicit reference to the figures.
[0043] In many embodiments, a degassing module is described. The degassing module may include an air inlet port, a fluid outlet port, first and second channels located in an interior chamber, wherein each of the first and second channels are configured to direct a flow of a fluid, wherein the first channel is in communication with the air inlet port and the second channel is in communication with the fluid outlet port, a port connecting the first and second channels, and a hydrophobic membrane positioned above the second channel.
[0044] In some embodiments, the degassing module further includes a cover with a gas outlet port, wherein the cover is positioned above the hydrophobic membrane.
[0045] In some embodiments, the first channel and the second channel each have a spiral configuration.
[0046] In some embodiments, the port connecting the first and the second channels is located at or near a center of first channel and at or near a center of the second channel.
[0047] In some embodiments, the first channel has a spiral configuration having a center of the spiral configuration and an outer edge, and wherein the air inlet port is located at the outer edge.
[0048] In some embodiments, the degassing module further includes a substrate separating the first and second channels, wherein the substrate comprises the port connecting the first and second channels. In some embodiments, the substrate comprises a dome shape, wherein the port is located approximately near the center of the dome shape.
[0049] In some embodiments, the second channel is located above the first channel.
[0050] In many embodiments, a system for dialysis is described. The system may include a sorbent regeneration cartridge comprising urease and a metal phosphate,; a degassing module comprising: an air inlet port, a fluid outlet port, first and second channels located in an interior chamber, wherein each of the first and second channels are configured to direct a flow of a fluid, wherein the first channel is in communication with the air inlet port and the second channel is in communication with the fluid outlet port, a port connecting the first and second channels, and a hydrophobic membrane positioned above the second channel.
[0051] In some embodiments, the degassing module further includes a cover with a gas outlet port, wherein the cover is positioned above the hydrophobic membrane.
[0052] In some embodiments, the first channel and the second channel each have a spiral configuration.
[0053] In some embodiments, the port connecting the first and the second channels is located at or near a center of first channel and at or near a center of the second channel.
[0054] In some embodiments, the first channel has a spiral configuration having a center of the spiral configuration and an outer edge, and wherein the air inlet port is located at the outer edge.
[0055] In some embodiments, the degassing module further includes a substrate separating the first and second channels, wherein the substrate comprises the port connecting the first and second channels. In some embodiments, the substrate comprises a dome shape, wherein the port is located approximately near the center of the dome shape.
[0056] In some embodiments, the second channel is located above the first channel.
[0057] In some embodiments, the metal phosphate comprises zirconium phosphate.
[0058] In some embodiments, the metal phosphate comprises at least one of iron(III) phosphate, titanium(IV) phosphate, cerium(IV) phosphate, and combinations thereof.
[0059] In some embodiments, the metal phosphate comprises a mixture of at least two metal phosphates.
[0060] In some embodiments, metal phosphate comprises a mixture of zirconium phosphate and titanium phosphate.
[0061] In many embodiments, method of degassing a fluid comprising CO.sub.2 is described. The method may include the step of pumping a flow of air into a stream of fluid into a first channel to form an aerated fluid stream, wherein the aerated fluid stream flows through a first channel, exits a port and flows through a second channel, and wherein bubbles of CO.sub.2 are released from the aerated fluid in the second channel.
[0062] In some embodiments, the flow of air has a flow rate of between about 300 mL/min and about 500 mL/min.
[0063] In some embodiments, the method further includes the step of pumping the stream of fluid into the first channel, wherein the stream of fluid is pumped at a flow rate of between about 300 mL/min and about 500 mL/min.
[0064] In some embodiments, the flow rate of the stream of fluid is about the same as the flow rate of the flow of air into the first channel.
[0065] In some embodiments, the bubbles of CO.sub.2 are released through a hydrophobic membrane. In some embodiments, the hydrophobic membrane is located on top of the second channel.
[0066] In some embodiments, the first channel has a spiral shape. In some embodiments, the second channel has a spiral shape. In some embodiments, the port is located at about a center of the spiral shape of the first channel and at about a center of the spiral shape of the second channel.
[0067] In some embodiments, the second channel is positioned on top of the first channel.
[0068] It should be noted that all features, elements, components, functions, and steps described with respect to any embodiment provided herein are intended to be freely combinable and substitutable with those from any other embodiment. If a certain feature, element, component, function, or step is described with respect to only one embodiment, then it should be understood that that feature, element, component, function, or step can be used with every other embodiment described herein unless explicitly stated otherwise. This paragraph therefore serves as antecedent basis and written support for the introduction of claims, at any time, that combine features, elements, components, functions, and steps from different embodiments, or that substitute features, elements, components, functions, and steps from one embodiment with those of another, even if the foregoing description does not explicitly state, in a particular instance, that such combinations or substitutions are possible. It is explicitly acknowledged that express recitation of every possible combination and substitution is overly burdensome, especially given that the permissibility of each and every such combination and substitution will be readily recognized by those of ordinary skill in the art.
[0069] As used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
[0070] While the embodiments are susceptible to various modifications and alternative forms, specific examples thereof have been shown in the drawings and are herein described in detail. It should be understood, however, that these embodiments are not to be limited to the particular form disclosed, but to the contrary, these embodiments are to cover all modifications, equivalents, and alternatives falling within the spirit of the disclosure. Furthermore, any features, functions, steps, or elements of the embodiments may be recited in or added to the claims, as well as negative limitations that define the inventive scope of the claims by features, functions, steps, or elements that are not within that scope.