SYSTEM AND METHOD FOR PRODUCING A PLANT
20170020092 ยท 2017-01-26
Assignee
Inventors
Cpc classification
A01G27/008
HUMAN NECESSITIES
A01G9/02
HUMAN NECESSITIES
A01G9/00
HUMAN NECESSITIES
A01G27/02
HUMAN NECESSITIES
International classification
A01G27/02
HUMAN NECESSITIES
A01G9/24
HUMAN NECESSITIES
Abstract
A system (100) for producing a plant (35), the system having an indoor environment, a plurality of plant holders (1) for growing and transporting a plant therein, a controller (105) for at least controlling temperature and humidity in the indoor environment. The plant holder has a semi-permeable foil (20) defining a non-planar boundary of an interior space and an exterior space, a reservoir (2), having an amount of liquid for feeding the plant. The reservoir (2) and the semi-permeable foil (20) are arranged to allow the plant to grow in the interior space. The semi-permeable foil (20) has permeation of water vapor.
Claims
1. A system for producing a plant, the system comprising: an indoor environment; a plurality of plant holders for growing and transporting a plant therein; a controller for at least controlling temperature and humidity in the indoor environment; and wherein the plant holder comprises: a semi-permeable foil defining a non-planar boundary between an interior space of the plant holder and an exterior space; a reservoir, confining an amount of liquid in the interior space for feeding the plant, wherein the reservoir and the semi-permeable foil are arranged to allow the plant to grow in the interior space, wherein the semi-permeable foil as permeation of water vapor and air.
2. The system according to claim 1, wherein the semi-permeable foil comprises: a first surface area defining a first portion of the non-planar boundary; and a second surface area defining a second portion of the non-planar boundary, wherein the first portion of the non-planar boundary is arranged to allow water vapor to exit the interior space, and the second portion of the non-planar boundary is arranged to allow air to enter from the exterior space, wherein the first surface area and the second surface area are not co-planar.
3. The system according to claim 1, wherein the semi-permeable foil comprises: a first group of perforations, arranged on a first surface area; and a second group of perforations, arranged on a second surface area, wherein the first surface area and the second surface area intersect at an angle between 60 and 135.
4. The system according to claim 1, wherein the semi-permeable foil is arranged to cover at least 80% surface area of a complete boundary between interior space of the plant holder and the exterior space.
5. The system according to claim 1, wherein the semi-permeable foil has a thickness and comprising perforations forming a plurality of tunnels, wherein a ratio of a square-root of an area of a perforation and the thickness of the semi-permeable foil is between 0.6 and 1.35.
6. The system according to claim 1, further comprising an air flow generator, arranged to create a laminar flow on at least two surface areas of the non-planar boundary.
7. The system according to claim 1, wherein the semi-permeable foil and the controller is arranged to allow water vapor to pass the non-planar boundary at a controlled rate, such that the amount of liquid in the interior space decreases in a rate of 10-30 ml per 24 hours.
8. The system according to claim 1, wherein the semi-permeation foil comprises perforations uniformly distributed perforations, each perforation preferably having an open area in a range between 0.002-0.035 mm.sup.2.
9. The system according to claim 1, wherein the system is arranged without a water supplier for feeding the plants from the exterior space.
10. The system according to claim 1, wherein the plant holder is arranged to allow changing a volume of the interior space for providing at least: a first growing mode, wherein the interior space has a first volume for growing a plant at a first stage; and a second growing mode, wherein the interior space has a second volume for growing the plant at a second stage, wherein preferably a ratio between the first volume and the second volume is less than 1/2.
11. The system according to claim 1, wherein the foil is arranged to allow changing a volume of the interior space by applying a pressure or exerting a force on the semi-permeable foil.
12. A method for producing a plant in an indoor environment, the method comprising: providing a plurality of plant holders in the indoor environment; growing a plant in an interior space of the plant holder; adjusting and/or maintaining temperature in the indoor environment for growing the plant in a predetermined temperature range; wherein the plant holder comprises: a semi-permeable foil defining a non-planar boundary of the interior space and an exterior space of the plant holder; and a reservoir, confining an amount of liquid in the interior space for feeding the plant, wherein the semi-permeable foil has permeation of water vapor and air.
13. The method according to claim 12, wherein the method further comprises transporting the plant holder having the grown plant in the interior space of the plant holder to a place for sale.
14. The method according to claim 12, wherein growing the plant comprises two or more stages, the method comprising: a first growing stage, in which the plant grows in the interior space having a first volume; enlarging the interior space to a second volume and a second growing stage, in which the plant grows in the interior space having the second volume.
15. The method according to claim 12, wherein providing the plant holders comprises: filling the liquid into the reservoir; sterilizing the plant holder; closing the reservoir; providing an injector plug, the injector plug comprising the plant or a seed of the plant; plugging the injector plug into the reservoir for forming a passage for supplying the liquid from the reservoir to the plant; and providing the semi-permeable foil for forming the interior space for enclosing the injector plug.
16. A plant holder, comprising: a reservoir having therein an amount of liquid; a separation for defining a boundary of a space in the reservoir to contain the liquid in the space; a semi-permeable foil defining a non-planar boundary of an interior space for growing a plant and an exterior space of the plant holder, the semi-permeable foil being permeable to water vapor and air, and arranged to block pathogens, the semi-permeable foil having at least two surface areas that are non planar with respect to each other.
17. The plant holder according to claim 16, wherein the reservoir comprises one or more plug stands, extending from a bottom of the reservoir for accepting the tip of an injector plug, wherein the plug stand comprises a recess for accommodating the tip of the injector plug.
18. The plant holder according to claim 16, comprising two or more modes comprising: a pre-growing mode for transporting to an indoor environment for growing the plant; and/or a first growing mode, in which the plant grows in the interior space having a first volume; and/or a second growing mode, in which the plant grows in the interior space having the second volume, wherein, in the pre-growing mode, the semi-permeable foil and the reservoir are arranged to define a plant growing space and a liquid storing space, separated by the separation, wherein the plant growing space comprises an injector plug, provided with a seed or a sprout, for seeding or planting the plant, wherein, in the first growing mode and/or the second growing mode, an injector plug extends from the plant growing space into the liquid storing space; and forms a passage for supplying the liquid to the plant from the liquid storing space to the plant in the plant growing space.
19. The plant holder according to claim 16, wherein the semi-permeable foil comprises: a first group of perforations, arranged on a first surface area; a second group of perforations, arranged on a second surface area.
20. The plant holder according to claim 16, wherein the semi-permeable foil has a thickness and comprising perforations forming a plurality of tunnels, wherein a ratio of a square-root of an area of a perforation and the thickness of the semi-permeable foil is between 0.6 and 1.35.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0162] Embodiments will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which:
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[0175] The figures are meant for illustrative purposes only, and do not serve as restriction of the scope or the protection as laid down by the claims.
DESCRIPTION OF EMBODIMENTS
[0176]
[0177] The plant holder 1 comprises a plant 35, semi-permeable foil defining a non-planar boundary of an interior space and an exterior space, and a reservoir 2, confining an amount of liquid in the interior space for feeding the plant. In the embodiment shown, the semi-permeable foil is made in a form of a bag 21. Plural plant holders may share the same exterior space. In the embodiment shown, the semi-permeable foil defines the complete boundary of the interior space. The reservoir is thus arranged in the interior space. In another embodiment, the reservoir defines a boundary of the interior space. The semi-permeable foil and the reservoir 2 may both have a changeable shape (e.g. made of a flexible self-supporting material). A tray may be arranged under the plant holder for defining a shape of the semi-permeable foil and the reservoir. A water level in the reservoir 2 may be be adjusted by putting the plant holder on a different tray.
[0178] The system 100 is arranged to grow plants in isolated interior spaces in the plant holders 1, by using a pre-determined amount of liquid confined in the interior space (e.g. in the reservoir 2), without feeding with extra liquid from the exterior space throughout the growth of the plant, e.g. from cultivation through to offering to sale.
[0179] The controller 105 may be fixedly disposed in the space defined by cabin 101. The controller 105 may be plate-like and may be connected to a heating/cooling system to enable regulation of the temperature in cabin 1. In an embodiment the temperature controller 105 is hollow for the purpose of throughflow with a heat transfer medium. Additionally or alternatively, an electrical heating element may be used, which can be connected to an electrical power supply. In an embodiment, an electrical heating element is arranged in or on the plate-like controller 105, likewise to enable regulation of the temperature in cabin 1. The controller 105 can be of the type as mainly known from WO-00/08922 and/or WO-2009/014422. As known from said publications, such a temperature controller can be utilized for heating, cooling and air distribution.
[0180] When growing a plant 35, the temperature should be set within a ranges to keep the plant healthy. The system 100 may comprise a ventilator, a heater, a cooler (and/or an air conditioning, etc) for optimizing and keeping the temperature precisely during the whole growth. The optimized temperature range depends on a type of the plant. For example, for lettuce the preferred temperature range may be set in a range between 15 C. and 20 C. In general the temperature may be set in a range between 15 C. and 25 C. for growing the plant. A humidity controller, which may be integrated with the temperature 105 or as a stand-alone controller, may be provided.
[0181] The plant generally consumes the liquid and releases water vapor in the interior space. The semi-permeable foil 20 and the controller 105 may be arranged to allow water vapor to pass the non-planar boundary at a controlled rate, (e.g. by adjusting the temperature in the indoor-environment, the humidity in the exterior space, and/or the permeation of water of the semi-permeable foil 20), e.g. such that the amount of liquid in the interior space decreases in a rate of 10-30 ml per 24 hours, and/or such that the interior space has a relative humidity more than 10% RH than a relative humidity in the exterior space. In an embodiment, relative humidity is less than 65% RH in the exterior space and is more than 75% RH in the interior space. Preferably, the humidity in the interior space is in a range of 90-95% RH, and is lower than 50, 55 or 60% RH in the exterior space. In general, fungi may start to grow when the humidity is higher than 65% RH. Keeping the humidity in the exterior space sufficiently lower than this this value (e.g. 55% RH) may be desired. The system 100 may comprise a ventilator (now shown) for releasing water vapor from the exterior space to an out-door environment. To maintain a low humidity (e.g. 55% RH), a power of the ventilator may need to be increased comparing to higher humidity (e.g. 60% RH).
[0182] Light fittings 106 may be arranged on either side of a temperature controller 105. Light fittings 106 can be formed as profiles with LED light sources therein. When LED light sources are used, the wavelength or the frequency of the light can usually be chosen or set accurately for the photo synthesis process.
[0183]
[0184] The housing may be arranged in a form of a plurality of downward oriented legs 13, converging at the tip 14. A gap between the downward oriented legs 13 may be arranged to allow the liquid to be supplied to the seed 16 (or a plant germinated from the seed 16). A further ring 17 may be accommodated on or attached to ring 12 for fixing/coupling the plant substrate 15 or the wick string, e.g. to keep the block of substrate 15/wick string in place in the space 18.
[0185] In an embodiment where a rolled up wick string is accommodated in the injector plug 11, an end of such a string may contact plant material on top of the foil or plate 4 (not shown).
[0186]
[0187] The reservoir 2 may comprise a separation (e.g. a foil or plate 4), arranged to define a closed liquid space. Such a foil or plate may form the separation between the liquid space in the reservoir 2 and a room above the foil or plate 4. This room above the soil or plate 4 is enclosed by the closing cap. The closing cap may be a semi-permeable foil or in the form of an inverted bowl 6. The foil or plate 4, forming the separation, is preferably essentially impermeable to fluid, pathogens, other contaminations such as micro-organisms. The separation may be permeable to water vapor and/or oxygen.
[0188] The liquid 3 may be water or any other suitable liquid, potentially containing additives like nutrients, herbicides and/or pesticides, or the like.
[0189] The foil or plate 4 may comprise recesses 10 forming accommodations for the injector plugs 11, of which three are shown in
[0190] An embodiment of seeding or planting by using the injector plug 11 is also shown in
[0191] If a rigid bowl 6 is used as the closing cap, when inserting any one, more than one or all of the injector plugs 11 in the configuration of
[0192] The recesses 10, each for accommodating one of the injector plugs 11, are each oriented to extend into the reservoir and are normally closed, which is to say that water 3 in reservoir 2 is unable to penetrate into recesses 10 and is consequently also unable to reach the substrate 15. This is the situation of the left most injector plug 11a in
[0193] Before insertion of the injector plugs through the recesses 10 in particular and through the foil or plate 4 in general, the recesses should be watertight, including the break or tear lines arranged or provided therein.
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[0195]
[0196] Further, in the embodiment of
[0197] When an end user, consumer or professional grower in the embodiment of
[0198] An end user, consumer or professional grower as a choice whether to activate plant material in a selected number of the injector plugs 11 or of all of the injector plugs 11. The only action required for such activation of the plant material in a selected injector plug 11 is to press on bag 21 at a location corresponding with a selected one of injector plugs 11. The bag 21 therefore does not need to be lifted up.
[0199] Sheet 22 may, in the embodiment of
[0200] In the embodiment of
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[0204] When inserting Such a plant, it is advantageous that the recess 28 provides some space for accommodating the roots. As a result, the roots are not injured when the injector plug 11 is plugged onto the plug stand 26.
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[0211] The reservoir bag/balloon may be made of a flexible material, so that the shape of the reservoir bag/balloon can be adapted to the growth stage of the plant. At an early stage (e.g. germination of seeds/young plants), it is important for the plant to get water. In that case, therefore, the shape of the reservoir bag may be configured that it has a larger height and a narrower length and width, so that the water level is high. As the roots grow, it may be less important to have a high water level, while it becomes more important to provide a wider space from the plant to grow. In that case, the shape of the reservoir bag can be made wider but shorter.
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[0213] In the embodiment of
[0214] The semi-permeable foil 20 reduces the risk that pathogens comes into and goes out from the interior space. Therefore, the risk of cross-infections are reduced.
[0215] In the embodiment shown, the bag 21 forms a non-planar boundary of the plant holder 1. The bag 21 comprises plurality of faces (in the apex-portion 20a and the lateral portion 21b) that are not co-planar to each other. In another embodiment, a single face/side is already not planar. This makes it possible for the plant holder 1 to exchange air/vapor at different height. As a result, a so-called chimney effect may take place, which improves the air/vapor circulation in the plant holder 1.
[0216] Chimney effect (e.g. stack effect) is typically a movement of air into and out of buildings, chimneys, flue gas stacks, or other containers. It typically results from a temperature difference. For instance, in tall buildings during the summer season, the warmer indoor air rises up through the building and escapes at the top either through open windows, ventilation openings, or unintentional holes in ceilings, like ceiling fans and recessed lights. The rising warm air reduces the pressure in the base of the building, drawing cold air in through either open doors, windows, or other openings and leakage. In addition to a temperature difference, a difference in humidity also causes air to rise or sink because moist air is lighter than dry air. Therefore, moist air of the same temperature as dry air rises because it is less dense than the dry air.
[0217] Such an air flow can be caused by a difference in humidity. Since the humidity inside the plant holder 1 is higher than the humidity outside the plant holder 1 (e.g. in the cabin 101), the chimney effect takes place. As the plant consumes liquid and evaporates water vapor, below a surface of the apex portion of the semi-permeable foil 20 (thus inside the interior space), the humidity is considerably higher than the humidity above the surface (outside the interior space). Moist air thus goes up and exits the plant holder 1, as shown in arrows 42. Accordingly, air and/or vapor rises inside the plant holder, as shown in arrows 40. Also, dry air comes into the plant holder 1, as shown in arrows 41. This improves the circulation in the plant holder 1. A similar effect can take place in the embodiment of
[0218] The perforations 50 preferably have a radius less than 100 m for efficiently blocking pathogens. The perforations may be arranged in a quantity of (on average) 0.01 perforation per cm.sup.2 to 1000 perforations per cm.sup.2, depending on a desired permeation capacity, for instance in terms of quantities per unit of time. The perforations are preferably uniformly distributed on the foil. In that case, the circulation of the chimney effect may be optimized.
[0219] The growth of the plant can be controlled by carefully forming the perforations. The size of the holes determines permeation of oxygen, CO.sub.2 and water vapor. In addition, the size of the holes determines the performance of blocking fungi and bacteria.
[0220] In the embodiment shown in
[0221] The chimney effect described above may be amplified/induced by providing a (e.g. constant) air flow, e.g. by using an air flow generator, which may be integrated with the temperature controller 105 in the system 100.
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[0223] In the embodiment shown, the perforations effectively form a plurality of three-dimensional tunnels. In an embodiment, the square-root of the area of the perforations is 0.7-1.3 times of the thickness, e.g. the tunnels roughly have the same order of a diameter and a length. In the embodiment shown in
[0224] In an embodiment, the thickness of the semi-permeable foil 20 is 10010 m, and the diameter of each perforation is between 80-150 m.
[0225] Departing from the preferred range of the ratio of the square-root of the area of the perforations and the semi-permeable foil thickness generally reduces the effect as described above. Increasing the ratio can be imagined as increasing a diameter of a round perforation without changing the thickness of the semi-permeable foil. On the one hand, when the preferred range is departed by increasing the diameter, the air flow around the center of each perforation becomes less controlled. and a spontaneous diffusion of water vapor through the perforations also becomes less controlled. On the other hand, a flow speed of the laminar flow 43 in the tunnel generally decreases with the diameter of the tunnel. When the preferred range is departed by decreasing the diameter, at a certain threshold the flow speed of the laminar flow 43 becomes zero. Thus, the effect shown in
[0226] In some embodiments, the water transport rate W (e.g. mL per 24 hours) in the reservoir 2 can approximately be determined by an equation
where A is the surface area of each perforation, N is the total number of perforations on the semi-permeation foil 20, h is a thickness of the semi-permeation foil 20, and the proportion constant W.sub.0 is a function of the temperature, the air-flow speed and the relative humidity in the exterior space. In general, such a water transport rate increases with the difference between humidity levels in the interior space and the exterior space. For instance, if the perforations have a round shape the area A of the perforation is replaced by the circle area in the equation.
[0227] In these embodiments, it can therefore be pre-determined how much water is needed until the plant is matured and put into transport, minimizing the risk that after a few weeks of growth it turns out that water is not enough. Thus, the plant holder needs not to be opened and the risk of contamination is reduced. One then only needs to add some additional water for the plant to consume during the transport. In this way, the plant can get sufficient water throughout the stages of growth, transport and being sold in the supermarket completed in the isolated interior space, and can grow even during the transport and even in the supermarket.
[0228]
[0229] A ratio of the surface area between the apex portion and the lateral portion 20b may be less than 1/3. In the embodiment shown, the lateral portion 20b has four lateral faces, and the apex portion 20a has a shape like a triangular house roof. The lateral portion 20b expands a space along a height direction. This space improves the chimney effect, as the chimney effect typically concerns air going up or down. The chimney effect is in particular improved when perforations are (uniformly) spread over the lateral portion 20b. These perforations on the lateral portion 20b function like doors and windows in a building, where air comes in and goes up when the up-ward chimney effect takes place.
[0230] In the embodiment shown, the lateral portion 20b has a rectangular cross-section (e.g. in a top view). This may make the bag 21 easy to transport and saves space in the cabin 101.
[0231] The semi-permeable foil 20 according to any of the embodiments described above may be made of transparent material. The semi-permeable foil may be may also be made of white material (e.g. plastic), so that the light will reflect, which promotes growth. Perforations can be arranged on the foil with a hot-needle technique or with a laser. The laser method may be preferable to achieve a smaller and more accurate radius of the perforations.
[0232] The semi-permeable foil 20 according to any of the embodiments described above may be made of a self-supporting material for maintaining a shape, such that a volume of the interior space is changeable by applying a pressure or exerting a force on the bag. The volume of the interior space can thus be adjusted as the plant grows, preferably so large that the foil of the bag does not touch the plant. If the bag touches the plant, there is a risk that the leaves burn.
[0233] As in other embodiments, a wick (not shown) may extend through the injector plug 11 to improve water supply in a passage formed by the injector plug 11. The wick draws water from the reservoir 2 in order to better provide roots/seeds of the plant with water at an early stage of development than on the basis of evaporation alone.
[0234]
[0235] The embodiment of
[0236] The plant holder 1 of such an embodiment has an advantage that the growth environment can be adjusted at all growth stages of the plant. In the embodiment shown, the reservoir bag is made of a flexible material, so that the shape of the reservoir bag can be adapted to the growth stage of the plant, together with the shape of the semi-permeable foil 20.
[0237] As shown in
[0238] As the roots grow, as shown in
[0239] The plant holder 1 according to the embodiment of
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[0241] As shown in
[0242] As shown in
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[0244] In the embodiment shown in
[0245] Sterilization may be applied multiple times, and may be applied at any one of the steps described above. Sterilization may be done by using steams or other means such as heating. At different steps the plant holder 1 may be sterilized in different ways. In an embodiment, states described in
[0246]
[0247] When a separation comprises a cross-shaped break-line 29 (e.g.
[0248] Alternatively, the planting/seeding may be done by plugging the injector plug 11 into the reservoir before the semi-permeable foil 20 is arranged. Steps described under the context of previous drawings may be used. In the case where a separation comprises a cross-shaped break-line 29 (e.g.
[0249] As shown in
[0250] As shown in
[0251] The descriptions above are intended to be illustrative, not limiting. It will be apparent to the person skilled in the art that alternative and equivalent embodiments of the invention can be conceived and reduced to practice, without departing from the scope of the invention, which is defined according to the claims set out below.