Cutter Blade Drive Mechanism, Cutter, and Printer
20170021646 ยท 2017-01-26
Inventors
Cpc classification
B26D1/065
PERFORMING OPERATIONS; TRANSPORTING
B41J11/663
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cutter blade drive mechanism reliably returns a cutter blade from a forward position to a retracted position. A rotation transfer mechanism 34, which transfers rotation of a drive motor 31 to a drive gear 32, has a cutter blade return gear 50 that meshes with the drive gear 32, a compound gear (controller) 40 to which rotation from the drive motor 31 is transferred, and a transfer gear 51 that meshes with the compound gear 40 and the cutter blade return gear 50. While an intermittent teeth part 43a of the compound gear 40 and the transfer gear 51 are meshed, the cutter blade 21 moves to the forward position 21A. When the intermittent teeth part 43a and the transfer gear 51 are not meshed and the compound gear-side protrusion 44b of the compound gear 40 is in contact with a cutter blade return protrusion 50b of a cutter blade return gear 50, the cutter blade return gear 50 rotates in unison with the compound gear 40, the drive gear 32 turns in the opposite direction, and the cutter blade 21 returns to the retracted position 21B.
Claims
1. A printer comprising: a first cutter blade; a second cutter blade; a first cutter blade driving mechanism configured to move the first cutter blade in a projection-and-retraction motion between a first position where the first cutter blade cuts a continuous medium and a second position separated from the first position; a second cutter blade driving mechanism configured to move the second cutter blade back-and-forth between a third position where the second cutter blade cuts the continuous medium and a fourth position separated from the third position; and a controller configured to control the first cutter blade driving mechanism to move the first cutter blade from the second position to the first position, and to control the second cutter blade driving mechanism to move the second cutter blade from the fourth position to the third position.
2. The printer described in claim 1, wherein the second cutter blade driving mechanism is configured to move the second cutter blade back-and-forth along a curved path between the third position and the fourth position.
3. The printer described in claim 1, wherein the controller is further configured to control the first cutter blade driving mechanism to move the first cutter blade in the projection-and-retraction motion along a linear path.
4. The printer described in claim 3, wherein: the controller is further configured to control the second cutter blade driving mechanism to move the second cutter blade from the third position to the fourth position; and the controller is further configured to move the first cutter blade from the first position to the second position after moving the second cutter blade from the third position to the fourth position and before moving the second cutter blade from the fourth position fourth position to the third position.
5. The printer described in claim 1, wherein the second cutter blade rocks between the third position and the fourth position at a pivot point.
6. The printer described in claim 1, wherein the controller is further configured to control the first cutter blade driving mechanism to move the first cutter blade in the projection-and-retraction motion along a linear path between the first position and the second position, and to control the second cutter blade driving mechanism to move the second cutter blade back-and-forth along a path that intersect a linear cutting edge of the second cutter blade.
7. The printer described in claim 1, wherein the second cutter blade is inclined toward a plane of motion of the first cutter blade.
8. The printer described in claim 7, wherein the second cutter blade rocks between the third position and the fourth position at a pivot point.
9. The printer described in claim 1, wherein: the controller is further configured to control the second cutter blade driving mechanism to move the second cutter blade from the third position to the fourth position; and the controller is further configured to move the first cutter blade from the second position to the first position after moving the second cutter blade from the fourth position to the third position and before moving the second cutter blade from the third position to the fourth position.
10. The printer described in claim 4, wherein: the controller is further configured to move the first cutter blade from the second position to the first position after moving the second cutter blade from the fourth position to the third position and before moving the second cutter blade from the third position to the fourth position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DESCRIPTION OF EMBODIMENTS
[0040] A preferred embodiment of a printer according to the present invention is described below with reference to the accompanying figures.
General Configuration
[0041]
[0042] The printer case 4 includes a box-like main case 6, and an access cover 8 that opens and closes the top of the main case 6. The main case 6 has a roll paper compartment 7 inside (see
[0043] The cover 8 is attached toward the back, Y2, of the printer 1 (Y2 identifies a direction toward the rear of printer 1 along the longitudinal axis Y) behind the paper exit 5. A release button 9 is disposed beside the cover 8 on one side, and preferably on a side toward a direction X1, where X1 identifies a right-ward direction along the transverse axis X when facing the front of printer 1 in
[0044] As shown in
[0045] The printhead 14 is preferably a thermal head. The printing position A is defined by a platen roller 17 opposite the printhead 14. Torque from a conveyance motor 18 is transferred to the platen roller 17. The platen roller 17 and conveyance motor 18 (see view (b) in
[0046] The printer 1 drives the conveyance motor 18 to turn the platen roller 17 and convey the recording paper 3 set in the conveyance path 16 at a specific speed. The printer 1 also drives the printhead 14 to print on the recording paper 3 as it travels past the printing position A. The printer 1 also drives the cutter 15 to cut the recorded part of the recording paper 3 after printing is completed.
Cutter
[0047]
[0048] The cutter 15 also has a second cutter blade moving mechanism 25 that causes the second cutter blade 22 to rock between a contact position 22A where the second cutter blade 22 slides against the first cutter blade 21 to cut the recording paper 3, and a release position 22B where the second cutter blade 22 is separated from the first cutter blade 21 (and separated from plane of motion 23).
[0049] The cutter 15 cuts the recording paper 3 on the conveyance path 16 at the cutting position B by moving the first cutter blade 21 from the retracted position 21B to the forward position 21A when the second cutter blade 22 is at the contact position 22A.
First Cutter Blade and Second Cutter Blade
[0050] As shown in
[0051] The cutting edge 22a of the second cutter blade 22 faces the cutting edge 22a. The second cutter blade 22 is a flat, rectangular blade that is long on the transverse axis X. The second cutter blade 22 has seat parts 22c on the back (the side facing the first cutter blade 21) at opposite ends on the transverse axis X. The lift guides 21c of the first cutter blade 21 slide in contact with the tops of the seat parts 22c. The knife edge 22b of the second cutter blade 22 extends in a straight line on the transverse axis X between the lift guides 21c. The second cutter blade 22 is carried by a support frame 29.
First Cutter Blade Moving Mechanism
[0052] As shown in
[0053] The rotary to linear conversion mechanism 33 in this example is a rack and pinion mechanism. More specifically, the rotary to linear conversion mechanism 33 has a pinion 37 disposed coaxially to and rotating in unison with the drive gear 32, and a rack 27a disposed to the rack member 27 that supports the first cutter blade 21. The pinion 37 meshes with the rack 27a. The drive motor 31 is a DC motor, and is driven rotationally in one direction. In this example, the rotary to linear conversion mechanism 33 moves the first cutter blade 21 from the retracted position 21B to the forward position 21A by turning the drive gear 32 a specific angle of rotation in a first direction of rotation R1 (see
[0054] The transfer mechanism 34 includes a compound gear (intermittent gear) 40, an upstream transfer mechanism 41, and a downstream transfer mechanism 42. The upstream transfer mechanism 41 is positioned on the upstream side of the compound gear 40 on the transfer path of rotation from the drive motor 31, and the downstream transfer mechanism 42 is on the downstream side of the compound gear 40. The first cutter blade 21 travels round trip to the forward position 21A and back to retracted position 21B while the compound gear 40 is turned one revolution by driving the drive motor 31.
[0055] The compound gear 40 is supported on a rotary shaft extending along the transverse axis X below the plane of motion 23 of the first cutter blade 21. As shown in
[0056] The large diameter gear part 44 has teeth (toothed part) 44a around the full outside circumference. The large diameter gear part 44 also has a compound gear-side protrusion (contact part) 44b that protrudes from the face on the intermittent gear part 43 side on the transverse axis X toward the intermittent gear part 43. The compound gear-side protrusion 44b is disposed closer to the outside circumference than the intermittent teeth part 43a of the intermittent gear part 43 and at a different angular position than the intermittent teeth part 43a. The compound gear-side protrusion 44b extends circumferentially through a specific angular range.
[0057] The compound gear 40 also has a cam 44c. The cam 44c is formed in unison with the intermittent teeth part 43a and large diameter gear part 44. The cam 44c and the compound gear-side protrusion 44b of the large diameter gear part 44 are also disposed to different angular positions.
[0058] The upstream transfer mechanism 41 has a pinion 46 disposed on the output shaft of the drive motor 31, a worm 47 to which rotation of the pinion 46 is transferred, and a clutch mechanism 48 between the worm 47 and the pinion 46.
[0059] The drive motor 31 is disposed with the output shaft on the vertical axis Z. The rotary shaft of the worm 47 is also on the vertical axis Z. The worm 47 meshes with the toothed part 44a of the large diameter gear part 44 in the compound gear 40. The clutch mechanism 48 disengages the worm 47 and the pinion 46 when, for example, great torque is input from the downstream side to the upstream side of the transfer path. The clutch mechanism 48 thus prevents damage to the first cutter blade moving mechanism 24.
[0060] The downstream transfer mechanism 42 includes a cutter blade return gear 50 that meshes with the drive gear 32, and a transfer gear 51 that transfers rotation of the compound gear 40 to the cutter blade return gear 50. The drive gear 32, cutter blade return gear 50, and transfer gear 51 are located above the intermittent gear part 43 of the compound gear 40. The drive gear 32, cutter blade return gear 50, and transfer gear 51 are also arranged in this order from the front Y1 to the back Y2. The rotary shaft of the drive gear 32 is located in front Y1 of the compound gear 40 shaft, and the rotary shaft of the transfer gear 51 is located in back Y2 of the compound gear 40 shaft.
[0061] The transfer gear 51 can mesh with the intermittent teeth part 43a of the compound gear 40 (intermittent gear part 43). The cutter blade return gear 50 is an intermittent gear. The intermittent teeth part 50a of the cutter blade return gear 50 meshes with both the drive gear 32 and the transfer gear 51. Note that the cutter blade return gear 50 is a common gear with teeth around its full circumference.
[0062] The cutter blade return gear 50 also has a cutter blade return protrusion 50b at a position offset radially from its axis of rotation. The cutter blade return protrusion 50b is a fan shape increases in width circumferentially to the outside. The pivot point of the fan shape matches the axis of rotation of the cutter blade return gear 50.
[0063] The cutter blade return protrusion 50b can contact the compound gear-side protrusion 44b of the compound gear 40. More specifically, the circular path of the cutter blade return protrusion 50b when the cutter blade return gear 50 turns one revolution, and the circular path of the compound gear-side protrusion 44b of the compound gear 40 when the compound gear 40 turns one revolution, overlap in part. As a result, when the compound gear 40 turns one revolution, the compound gear-side protrusion 44b of the compound gear 40 contacts the cutter blade return gear 50 for a specific period only, and moves the cutter blade return protrusion 50b in the direction of rotation D1 of the compound gear 40. The period when the compound gear-side protrusion 44b of the compound gear 40 and the cutter blade return protrusion 50b touch is when the transfer gear 51 and the intermittent teeth part 43a of the compound gear 40 are not engaged, and the compound gear-side protrusion 44b of the compound gear 40 and the cutter blade return protrusion 50b do not touch when the transfer gear 51 and the intermittent teeth part 43a of the compound gear 40 are meshed.
[0064] Rotation of the compound gear 40 is transferred from the transfer gear 51 through the cutter blade return gear 50 to the drive gear 32 while the compound gear 40 to which rotation of the drive motor 31 is transferred turns one revolution and the intermittent teeth part 43a of the compound gear 40 and the transfer gear 51 are meshed. As a result, the drive gear 32 turns a specific angle of rotation in the first direction of rotation R1. The first cutter blade 21 therefore moves from the retracted position 21B to the forward position 21A.
[0065] While the compound gear 40 to which rotation of the drive motor 31 is transferred turns one revolution, the intermittent teeth part 43a of the compound gear 40 and the transfer gear 51 are disengaged, and the compound gear-side protrusion 44b of the compound gear 40 and the cutter blade return protrusion 50b of the cutter blade return gear 50 are touching, rotation of the compound gear 40 is transferred through the compound gear-side protrusion 44b and the cutter blade return protrusion 50b to the cutter blade return gear 50. As a result, the compound gear 40 turns the cutter blade return gear 50 when the compound gear 40 turns, and the cutter blade return gear 50 turns in the opposite direction as when rotation of the compound gear 40 is transferred through the transfer gear 51. As a result, while the compound gear-side protrusion 44b and the cutter blade return protrusion 50b are touching, the drive gear 32 turns only a specific angle of rotation in the second direction of rotation R2. The first cutter blade 21 therefore returns from the forward position 21A to the retracted position 21B.
[0066] A pair of coil springs 35 extend on the longitudinal axis Y at positions separated on the transverse axis X. The front end of each coil spring 35 is attached to the rack member 27, and the back end is attached to the cover side frame 28. The coil springs 35 stretch and store urging force when the first cutter blade 21 moves from the retracted position 21B to the forward position 21A. The first cutter blade moving mechanism 24 therefore moves the first cutter blade 21 from the retracted position 21B to the forward position 21A in resistance to the urging force of the coil springs 35. When the first cutter blade moving mechanism. 24 moves the first cutter blade 21 from the forward position 21A to the retracted position 21B, movement of the first cutter blade 21 to the retracted position 21B is assisted by the stored urging force of the coil springs 35.
[0067] The platen roller 17, the upstream transfer mechanism 41 of the first cutter blade moving mechanism 24 (the transfer gear 51 and cutter blade return gear 50), the drive gear 32, rack member 27, first cutter blade 21, and coil springs 35 are supported by the cover side frame 28. The platen roller 17, upstream transfer mechanism 41, drive gear 32, rack member 27, first cutter blade 21, and coil springs 35 therefore rotate with the cover 8 and separate from the main case 6 when the cover 8 opens.
Second Cutter Blade Moving Mechanism
[0068] As shown in
[0069] The second cutter blade moving mechanism 25 is assembled below the plane of motion 23 of the first cutter blade 21. As shown in
[0070] The support mechanism 55 includes the support frame 29 that carries the second cutter blade 22, a support shaft 58 that rockably supports the support frame 29, and urging members 59 that urge the second cutter blade 22 to the contact position 22A by urging the support frame 29. The urging members 59 are coil springs in this example.
[0071] As shown in
[0072] The support shaft 58 passes through the front top part of the front frame part 62a on the transverse axis X. The support shaft 58 is the rotary shaft of the second cutter blade 22, and the axis of the support shaft 58 is the rocking axis (axis of rotation) of the second cutter blade 22. The urging members 59 urge the front top part of the front frame part 62a that is located on the opposite side of the support shaft 58 as the cutting edge 21a of the second cutter blade 22 down.
[0073] The cam follower 29a of the support frame 29 and the cam 44c of the compound gear 40 embody the linkage mechanism 56. While the compound gear 40 turns one revolution and the cam follower 29a and cam 44c of the compound gear 40 are not touching, the support frame 29 is urged in the counterclockwise S1 direction indicated by the arrows in
[0074] When the compound gear 40 turns and the cam follower 29a of the support frame 29 and the cam 44c of the compound gear 40 contact, the back frame part 62c (see
[0075] The second cutter blade moving mechanism 25 sets the second cutter blade 22 to the contact position 22A before the first cutter blade moving mechanism 24 moves the first cutter blade 21 from the retracted position 21B to the forward position 21A. The second cutter blade moving mechanism 25 also moves the second cutter blade 22 to the release position 22B before the first cutter blade moving mechanism 24 moves the first cutter blade 21 from the forward position 21A to the retracted position 21B.
Cutting Operation
[0076] The operation whereby the cutter 15 cuts the recording paper 3 is described next with reference to
[0077]
[0078] When the printer 1 is off and while the printer 1 is in the standby mode waiting to receive print data, the cutter 15 is in the standby position. In the standby position, as shown in
[0079] When print data is supplied from an external device, the printer 1 drives the conveyance motor 18 to turn the platen roller 17 and convey the paper roll 2 set in the conveyance path 16 at a specific speed. The printer 1 also drives the printhead 14 to print on the recording paper 3 as it passes the printing position A. When printing is completed, the printer 1 drives the drive motor 31 a specific drive time in the same rotational direction. As a result, the cutter 15 operates and cuts the recorded part of the printed recording paper 3.
[0080] When the drive motor 31 is driven, the compound gear 40 starts turning in the direction of rotation D1 (clockwise). When the compound gear 40 turns, contact between the cam follower 29a of the support frame 29 and the cam 44c of the compound gear 40 is immediately released. As a result, the support frame 29 turns counterclockwise S1 on the support shaft 58 due to the urging force of the urging members 59 (
[0081] As shown in
[0082] Rotation of the drive gear 32 a specific angle in the first direction of rotation R1 is converted by the rotary to linear conversion mechanism 33 to linear motion of the first cutter blade 21 to the front Y1. The first cutter blade 21 therefore moves a specific distance from the retracted position 21B to the forward position 21A. As a result, the first cutter blade 21 passes the cutting position B on the conveyance path 16 while the knife edge 21b is touching the knife edge 22b of the second cutter blade 22, and reaches the forward position 21A. The recording paper 3 disposed to the cutting position B is thus cut.
[0083] As shown in
[0084] As shown in
[0085] As shown in
[0086] After the second cutter blade 22 reaches the release position 22B, the compound gear-side protrusion 44b of the compound gear 40 contacts the cutter blade return protrusion 50b of the cutter blade return gear 50. When the compound gear-side protrusion 44b and the cutter blade return protrusion 50b contact, engagement of the intermittent teeth part 43a of the compound gear 40 and the transfer gear 51 is released. The cutter blade return gear 50 therefore rotates freely and the cutter blade return gear 50 rotates with the compound gear 40 while the compound gear-side protrusion 44b and the cutter blade return protrusion 50b remain in contact. As a result, the cutter blade return gear 50 rotates counterclockwise as shown in
[0087] Rotation of the drive gear 32 a specific angle in the second direction of rotation R2 is converted by the rotary to linear conversion mechanism 33 to the linear motion of the first cutter blade 21 to the back Y2. The first cutter blade 21 therefore moves a specific distance from the forward position 21A to the retracted position 21B. When the first cutter blade 21 moves to the retracted position 21B, its movement is assisted by the urging force of the coil springs 35.
[0088] As shown in
[0089] The drive motor 31 then stops. More specifically, when the drive time of the drive motor 31 reaches a specific drive time after the first cutter blade 21 is set to the retracted position 21B, the drive motor 31 stops. As a result, the cutter 15 returns to the standby position shown in
[0090] In the standby position shown in
[0091] When the printer 1 is in this standby position and the cover 8 is opened to the open position 8B to load a paper roll 2, for example, the platen roller 17, first cutter blade 21, rack member 27, drive gear 32, upstream transfer mechanism 41 (cutter blade return gear 50 and transfer gear 51), and coil springs 35 move with the cover 8, but when in the standby position, the intermittent teeth part 43a of the compound gear 40 are in a position not meshed with the transfer gear 51. As a result, the operation of opening the cover 8 is not obstructed by meshing of the transfer gear 51 with the intermittent teeth part 43a of the compound gear 40.
[0092] In the standby position, the intermittent teeth part 43a of the compound gear 40 is positioned not meshing with the transfer gear 51, and the compound gear-side protrusion 44b is positioned not in contact with the cutter blade return protrusion 50b. Therefore, when the cover 8 is closed from the open position 8B to the closed position 8A, the transfer gear 51 and the intermittent teeth part 43a of the compound gear 40 do not collide, and the cutter blade return protrusion 50b and the compound gear-side protrusion 44b do not collide. In addition, because the second cutter blade 22 is at the release position 22B, the knife edge 22b of the second cutter blade 22 is below the plane of motion 23 of the first cutter blade 21. Therefore, even when the cover 8 is at the open position 8B, the knife edge 22b of the second cutter blade 22 does not protrude from the main case 6, and is safe.
Operating Effect
[0093] When the compound gear-side protrusion 44b of the compound gear 40 to which rotation of the drive motor 31 is transferred contacts the cutter blade return protrusion 50b of the cutter blade return gear 50 and this contact is maintained, the cutter blade return gear 50 rotates in unison with the compound gear 40 and the drive gear 32 turns a specific rotational angle in the second direction of rotation R2. As a result, the first cutter blade 21 moves from the forward position 21A to the retracted position 21B. The first cutter blade 21 can therefore be stopped at the retracted position 21B without stopping the drive motor 31. The first cutter blade 21 can therefore be reliably set to the retracted position 21B regardless of any deviation in the stopping position of the drive motor 31.
[0094] While the intermittent teeth part 43a of the compound gear 40 and the transfer gear 51 are meshed, the drive gear 32 turns a specific rotational angle in the first direction of rotation R1, and the first cutter blade 21 therefore moves from the retracted position 21B to the forward position 21A. The first cutter blade 21 can therefore be moved reliably between the forward position 21A and the retracted position 21B. Assuring a longer than necessary stroke in the movement of the first cutter blade 21 is therefore not necessary. A small cutter 15 can therefore be provided.
[0095] The cutter blade return protrusion 50b in this example is disposed on the outside circumference side of the intermittent teeth part 43a of the compound gear 40. As a result, the tangential velocity of the cutter blade return protrusion 50b is greater than the tangential velocity of the intermittent teeth part 43a. The first cutter blade moving mechanism 24 can therefore return the first cutter blade 21 from the forward position 21A to the retracted position 21B at a faster speed than when moving the first cutter blade 21 from the retracted position 21B to the forward position 21A.
[0096] The rotary to linear motion conversion mechanism 33 that moves the first cutter blade 21 in this example is a rack and pinion mechanism. By using a rack and pinion mechanism, the rotational angle of the drive gear 32 and the linear speed of the first cutter blade 21 can be desirably controlled, and the first cutter blade 21 can be moved more accurately than when using a linkage mechanism for the rotary to linear conversion mechanism 33.
Other Embodiments
[0097] The drive gear 32 may also function as the transfer gear 51. More specifically, the intermittent teeth part 43a of the compound gear 40 may be meshed with the drive gear 32. This enables eliminating the transfer gear 51 and reducing the number of parts.
[0098] The invention being thus described, it will be obvious that it may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.