INTER-MODAL SHIPPING MINI-CONTAINERS AND METHOD OF USING SAME
20170021999 ยท 2017-01-26
Inventors
Cpc classification
B65D88/522
PERFORMING OPERATIONS; TRANSPORTING
B65D2590/0066
PERFORMING OPERATIONS; TRANSPORTING
B65D88/022
PERFORMING OPERATIONS; TRANSPORTING
B65D90/0033
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D88/52
PERFORMING OPERATIONS; TRANSPORTING
B65D88/12
PERFORMING OPERATIONS; TRANSPORTING
B65D90/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mini-container for inter-modal shipping includes panels forming a pair of oppositely disposed side walls, a front wall, a back wall opposite to said front wall, a floor, and a roof. The side, front and back walls may releasably lock to one another to form an enclosure and unlock from one another. The panels are positionable between an erected-for-use configuration and a collapsed storage configuration. In the storage configuration, the side, front and back panels are stacked lying flat to form a stack of the panels laying on the base. The stack of panels is overlaid with the roof. The erected mini-containers are sized for space efficient loading of an inter-modal mobile transport conveyor such as an automobile carrier, train, ship or plane. In their storage configuration the mini-containers may be carried on the mobile transport conveyors for later use carrying cargo and may be carried in a stack simultaneously with mini-containers carrying cargo. The mini-containers may be sized so as to enclose at least two standard-sized pallets or at least three standard-sized boxes positioned side-by-side and adjacent the base of the mini-container.
Claims
1. A mini-container for intermodal shipping comprising a plurality of panels forming a pair of oppositely disposed side panels, a front panel, a back panel opposite to said front panel, a base, and a roof, wherein said side, front and back panels, when erected on said base form an enclosure of said mini-container, and wherein said panels are configurable between an erected-for-use configuration wherein they are releasably mounted to one another to form a box on said base, and a collapsed storage configuration wherein said side, front and back panels are stacked, lying flat relative to one another to form a stack of said panels laying on said base and wherein in said storage configuration said stack is overlaid with said roof.
2. The mini-container of claim 1 wherein each mini-container has an in-use length dimension and an in-use width dimension wherein when the mini-container is in the erected-for-use configuration, said in-use length and width dimensions are sized so as to contain a load selected from a group comprising at least two pallets and at least three boxes, wherein the at least two pallets or at least three boxes are positioned side-by-side and adjacent the base of the mini-container.
3. The mini-container of claim 2 wherein each pallet of the at least two pallets having dimensions selected from a group comprising: a) a length of substantially 1200 mm and a width of substantially 1000 mm, b) a length of substantially 1219.2 mm and a width of substantially 1143 mm.
4. The mini-container of claim 2 wherein each box of the at least three boxes having a length of substantially 1200 mm and a width of substantially 800 mm.
5. The mini-container of claim 1 wherein said base comprises a plurality of feet protruding from said base and said roof comprises a corresponding plurality of cups recessed into said roof, wherein said plurality of feet on a base of a first mini-container couples with said corresponding plurality of cups on a roof of a second mini-container when the base of the first mini-container is stacked on top of and adjacent to the roof of the second mini-container.
6. The mini-container of claim 5 wherein said plurality of feet comprises at least one foot located proximal a corner of said base and wherein said plurality of cups comprises at least one cup located proximal a corner of said roof, wherein said corner of said base of said first mini-container is adjacent said corner of said roof of said second mini-container when the base of the first mini-container is stacked on top of and adjacent to the roof of the second mini-container.
7. The mini-container of claim 1 wherein said roof comprises a plurality of feet protruding from said roof and said base comprises a corresponding plurality of cups recessed into said base, wherein said plurality of feet on a roof of a first mini-container couples with said corresponding plurality of cups on a base of a second mini-container when the base of the second mini-container is stacked on top of and adjacent to the roof of the first mini-container.
8. The mini-container of claim 7 wherein said plurality of feet comprises at least one foot located proximal a corner of said roof and wherein said plurality of cups comprises at least one cup located proximal a corner of said base, wherein said corner of said roof of said first mini-container is adjacent said corner of said base of said second mini-container when the base of the second mini-container is stacked on top of and adjacent to the roof of the first mini-container.
9. The mini-container of 5, 6, 7 and 8 wherein each foot of said plurality of feet and each cup of said corresponding plurality of cups has frustoconical geometry.
10. A method of intermodal shipping using the mini-containers of claim 1 comprising: a) providing a plurality of the mini-containers of claim 1, wherein each mini-container of said plurality of mini-containers is assembled from said panels so as to form said pair of oppositely disposed side panels, a front panel, a back panel opposite to said front panel, a base, and a roof, wherein said side, front and back panels releasably mount to another to form an enclosure of said mini-container and release from one another for positioning between said erected-for-use configuration and said collapsed storage configuration, b) providing a mobile transport conveyor having at least one loading bed, c) constructing each said mini-container of said plurality of mini-containers into said erected-for-use configuration, and storing cargo into said constructed plurality of mini-containers when in said erected-for-use configuration, d) loading said plurality of mini-containers containing said cargo on to said at least one bed of said mobile transport conveyor, wherein said mobile conveyor transport is chosen from the group comprising: a trailer, an automobile transport trailer, a convertible transport trailer, a flatbed trailer, an enclosed van trailer, a curtain-side trailer, a railwaycar, a flatbed railwaycar, a ship, a barge, an airplane.
11. The method of claim 10 wherein each mini-container has an in-use length dimension and an in-use width dimension wherein when the mini-container is in the erected-for-use configuration, said in-use length and width dimensions are sized so as to contain a load selected from a group comprising at least two pallets and at least three boxes, wherein the at least two pallets or at least three boxes are positioned side-by-side and adjacent the base of the mini-container.
12. The method of claim 11 wherein each pallet of the at least two pallets having dimensions selected from a group comprising: a) a length of substantially 1200 mm and a width of substantially 1000 mm, b) a length of substantially 1219.2 mm and a width of substantially 1143 mm.
13. The method of claim 11, wherein each box of the at least three boxes having a length of substantially 1200 mm and a width of substantially 800 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In the drawings where a like reference numerals denote corresponding parts in each view:
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DETAILED DESCRIPTION OF THE EMBODIMENTS:
[0070] In one embodiment each mini-container 10 has exterior dimensions of for example approximately 1.29 metres wide by 2.55 metres long by 1.24 metres high, labeled respectively in
[0071] Each mini-container has interior dimensions smaller than the exterior dimensions mentioned above; for example, interior dimensions that are incrementally less than 1.29 m wide by 2.55 m long by 1.24 m high. In a further embodiment of the present disclosure, the interior dimensions of the mini-container are adapted so as to receive and enclose, for example, multiple standardized pallets or boxes that are commonly used in the manufacturing and shipping industries. For the purposes of illustration only, not intended to be limiting, the interior dimensions of each mini container may be sized so as to accommodate three boxes that are substantially 1200 mm in length and 800 mm in width, or to receive two pallets positioned side-by-side that are each 1200 mm in length and 1000 mm in width. As a further example, not intended to be limiting, the interior dimensions of the mini-container may be 1218 mm in width and 2480 mm in length, which interior dimensions for example would accommodate either three boxes each substantially 1200 mm in length and 800 mm in width, or two pallets each substantially 1200 mm in length and 1000 mm in width.
[0072] Alternatively, the mini-containers may be adapted so as to receive and enclose at least three boxes that are substantially 1200 mm in length and 800 mm in width, or to receive two pallets positioned side-by-side that are each 1200 mm in length and 1000 mm in width, or to receive two pallets positioned side-by-side that are each 1219.2 mm (48 inches) in length, 1143 mm (45 inches) in width and having a finished, loaded height of 1320.8 mm (52 inches). A person skilled in the art will understand that the mini-containers may be adapted so as to receive and enclose a multiple of pallets or boxes of standardized dimensions commonly used in the industry around the world, and that the present disclosure is not limited to the examples of standardized dimensions of pallets, boxes and mini-containers stated above, which examples are provided for illustration purposes only and are not intended to be limiting.
[0073] As illustrated in
[0074] Each mini-container 10 is preferably built on a palletized base or otherwise includes a base 12 having apertures 12a which are accessible with the forks of a fork truck or fork lift (collectively herein a fork lift) 14 from opposite or all sides of the base 12. Advantageously, each mini-container 10 once assembled is substantially water-tight, for example by the use of seals (not shown) between adjacent panels, roof and base as would be known to one skilled in the art, so that each mini-container remains substantially dry inside. Advantageously, when mini-container 10 is collapsed, the size ratio of the outside height dimensions may be for example substantially in the range of 4:1 to 5:1 (erected: collapsed). Thus, in its collapsed storage configuration, for example four or five mini-containers 10 may be stored in the space taken by a single mini-container 10 when erected. For example, the height of a collapsed mini-container 10 may be approximately 26.6 cm. Advantageously, the length to width ratio of a mini-container is substantially 2:1.
[0075] Further advantageously, the erected mini-containers 10 should be stackable at least three high when loaded to their maximum weight capacity. The mini-containers may be lockable, for example using a handle, latch or otherwise a lock as herein-before defined. Each mini-container 10 advantageously should be manually manageable by two men when the mini-container is unloaded.
[0076] Each mini-container may include lifting points or lugs, and may include stacking legs or feet, and advantageously may have a substantially flush exterior surface on all sides, which nay be used for displaying advertising.
[0077] In one embodiment, one side of an erected mini -container 10, for example a long side panel 16, otherwise referred to herein as a front panel, of each mini-container 10 is removable, for example by sliding the front panel laterally along and relative to the base to allow access into the mini-container by a fork lift 14. The forklift may thus be used to load cargo 10a into the enclosure of the mini-container, and then the forklift may be used to move the loaded mini-container 10.
[0078] In one embodiment the sides of each mini-container 10 fold in sequence as shown by way of example in
[0079] For sake of reference herein and without intending to be limiting, the removable long panel 16 is referred to as the front panel, the opposite long panel 18 is referred to as the back panel, narrow panel 20 is referred to as the right panel, and narrow panel 22 is referred to as the left panel. Each of these panels may be formed differently than as illustrated, as the illustrations are by way of example only.
[0080] In certain embodiments castors (not shown) may be provided. The castors mount under the bottom corners of a mini-container 10 and may be removable. Preferably receivers for mounting of the castors under a mini-container 10 are incorporated into the frame of base 12.
[0081] Advantageously, when stacked vertically such as shown in
[0082] Holes 34 may be provided in the base frame for tie down of the mini-container to the deck of a mobile transport conveyer such as a trailer. Other tie down methods may be used such as those used on conventional Hi Boy and Step Deck trailers, as would be known to those skilled in the art. Locking mechanisms such as shown by way of example in
[0083] As seen in
[0084] Roof 24, as seen in for example
[0085] In an alternative embodiment of the present disclosure, a system of corner locators and locks are provided so as to stabilize mini-containers stacked on top of other mini-containers. As illustrated in
[0086] A corresponding receiving cup 130, adapted to slidably mate with the locating foot 120, may be integrally formed with the upper surface of the roof 24 mini container 10. The receiving cup 130 comprises a flange 132 and a cup portion 134 extending inwardly towards the interior of the mini-container 10 and away from the flange 132 of the receiving cup 130. The receiving cup 130 is adapted so as to snugly receive the locating foot 120, wherein the receiving cup 130 may be formed in each of the four corners of the roof 24 of a lower container 10, and the locating foot 120 may be integrally formed as part of each of the four corners of the upper container 10.
[0087] The embodiment described above is an example only and it is understood by a person skilled in the art that other variations are possible and within the scope of this present disclosure. For example, a plurality of locating feet 120 may protrude from the uppermost surface of the roof 24 and a plurality of receiving cups 130 may be recessed or integrally formed with the bottommost surface 101 of base 12, such that the receiving cups 130 on the base 12 of an upper container 10 mate with the plurality of locating feet 120 on the roof 24 of a lower container 10 (not shown).
[0088] In an embodiment of the present disclosure, the receiving cup 130 comprises a wall 135 which extends from the upper end 134a adjacent the flange 132, towards a lower end 134b adjacent a base 137 of the cup portion 134. At least the interior surface 131 of cup portion 134 also has a frustoconical geometry, whereby the wall 135 extends at an angle 13 of, for example, 2520 from the vertical, as the wall 135 extends from the base 137 towards the flange 132. The locating foot 120 comprises an exterior surface 121 consisting of the wall 125 and the base 127. The receiving cup 130 comprises an interior surface 131. The interior surface 131 of receiving cup 130 is sized so as to slidably couple with exterior surface 121 of the locating foot 120. The receiving cup 130 may further comprise a lip surface 133 interceding between the flange 132 and the interior surface 131 of the cup portion 134, wherein the lip portion 133 slopes from the planar surface of the flange 132 towards the frustoconical interior surface 131 of the cup portion 134.
[0089] In use, there are four locating feet 120, one located in each of the four corners of the bottommost surface 101 of the base 12 of a upper container 10. A lower container 10 is provided with a receiving cup 130 formed on the exterior surface 102 of the roof 24 of the lower container 10, whereby there is a receiving cup 130 located in each of the four corners of the roof 24. Thus, when placing upper container 10 on top of the lower container 10, the four locating feet 120 may be slidably translated along the surface 102 of roof 24 of the lower container 10 until base 127 of at least one of the locating feet 120 on the base 12 of the upper container 10 encounters at least the lip surface 133 of at least one receiving cup 130, at which point the exterior surface 121 of each of the locating feet 120 will slide into, and mate with, each of the four receiving cups 130 integrally formed in the four corners of the roof 24 of the lower container 10. As each of the locating feet 120 mate with each of the receiving cups 130, each of the four corners of the base 12 of upper container 10 are usefully completely aligned with the corresponding four corners of the lower container 10.
[0090] The mating of each of the four locating feet 120 with the corresponding receiving cups 130 serves to substantially prevent the lateral translation of the upper container 10 relative to the lower container 10. This arrangement provides for improved locking together of an upper container 10 stacked on top of a lower container 10, with the result that the upper container 10 is much less likely to shift off of the lower container 10 during transport of multiple stacked containers 10. As a locating foot 120 mates with a receiving cup 130, the lip portion 133, which in one embodiment is angled downward and into the interior surface 131 of the receiving cup 130, the lip portion 130 thus improves the guidance of the locating foot 120 into receiving cup 130.
[0091] As also seen in the progression of views in
[0092] Thus when transitioning from the fully erected position of
[0093] An alternative embodiment of mini-container 10 is shown in
[0094] As seen in
[0095] Mini-containers 10 may be loaded onto a standard automobile carrier, or a convertible trailer such for example as described in U.S. Pat. No. 6,497,541, or onto conventional semi -trailers. Mini-containers 10 may also be loaded onto rail cars, ocean vessels, airplanes, or other mobile transport conveyors. Thus the uses of mini-containers 10 provide a multi-modal freight transportation solution. In some applications, not intended to be limiting, such as in hauling automobiles, the use of mini-containers 10 may reduce or substantially eliminate inefficient empty back-hauling of the automobile carrier, thereby potentially increasing profit margins for the hauling enterprise.
[0096] When not in use, as seen in
[0097] In the illustrated embodiment of
[0098] In the illustrated examples of
[0099] The interior surfaces of the long and short panels of panels 16-22 are shown in
[0100] A lifting lug 58 is illustrated in