Hybrid Transmission Arrangement and Hybrid Drive Train
20230121971 · 2023-04-20
Inventors
- Stefan Beck (Eriskirch, DE)
- Fabian Kutter (Kressbronn, DE)
- Michael WECHS (Weißensberg, DE)
- Matthias Horn (Tettnang, DE)
- Johannes Kaltenbach (Friedrichshafen, DE)
- Thomas MARTIN (Weissensberg, DE)
- Martin Brehmer (Tettnang, DE)
- Max Bachmann (Friedrichshafen, DE)
- Peter Ziemer (Bad Woerishofen, DE)
- Christian Michel (Ravensburg, DE)
- Ingo Pfannkuchen (Friedrichshafen, DE)
- Mladjan RADIC (Langenargen, DE)
Cpc classification
B60K2006/4808
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid transmission arrangement for a motor vehicle (30) includes a first transmission group (12), a second transmission group (18), a third planetary gear set (PS3), and a first electric machine (EM1). The first transmission group (12) includes a first input (14), a first output (16), and a first planetary gear set (PS1). The first input (14) is connectable to an internal combustion engine (VM). The second transmission group (18) includes a second input (20), a second output (22), and a second planetary gear set (PS2). The second input (20) is connected to the first output (16) of the first transmission group (12). The third planetary gear set (PS3) includes a first element (S3;H3.sup.I), a second element (H3;S3.sup.I), and a third element (P3;P3.sup.I). The third planetary gear set (PS3) is interlockable using a first shift element (E) and arranged coaxially to a first axis (A1). The first element (S3;H3.sup.I) is connected to the first electric machine. The second element (H3;S3.sup.I) is connected to the second output (22). The third element (P3;P3.sup.I) is connected to a drive output (Ab) of the hybrid transmission arrangement (10).
Claims
1-15. (canceled)
16. A hybrid transmission arrangement (10) for a motor vehicle, comprising: a first transmission group (12) with a first input (14), a first output (16), and a first planetary gear set (PS1), the first input (14) connectable to an internal combustion engine (VM); a second transmission group (18) with a second input (20), a second output (22), and a second planetary gear set (PS2), the second input (20) connected to the first output (16) of the first transmission group (12); a third planetary gear set (PS3) with a first element (S3;H3.sup.I), a second element (H3;S3.sup.I), and a third element (P3;P3.sup.I), the third planetary gear set (PS3) interlockable by a first shift element (E), the third planetary gear set (PS3) arranged coaxially to a first axis (A1); and a first electric machine (EM1), wherein the first element (S3;H3.sup.I) is connected to the first electric machine, the second element (H3;S3.sup.I) is connected to the second output (22), and the third element (P3;P3.sup.I) is connected to a drive output (Ab) of the hybrid transmission arrangement (10).
17. The hybrid transmission arrangement of claim 16, wherein: the first transmission group (12) includes two shift elements (A, B) coupled to the first planetary gear set (PS1), to the first input (14), and to the first output (16) such that two different ratios are establishable between the first input (14) and the first output (16); and/or the second transmission group (18) includes two shift elements (C, D) coupled to the second planetary gear set (PS2), to the second input (20), and to the second output (22) such that two different ratios are establishable between the second input (20) and the second output (22).
18. The hybrid transmission arrangement of claim 17, wherein: the two shift elements (A, B) of the first transmission group (12) are connected to the first planetary gear set (PS1), to the first input (14), and to the first output (16) such that one of the two ratios between the first input (14) and the first output (16) is a direct drive and the other ratio is greater than one or less than one; and/or the two shift elements (C, D) of the second transmission group (18) are connected to the second planetary gear set (PS2), to the second input (20), and to the second output (22) such that one of the two ratios between the second input (20) and the second output (22) is a direct drive and the other ratio is greater than one or less than one.
19. The hybrid transmission arrangement of claim 17, wherein: the two shift elements (A, B) of the first transmission group (12) are formed by a first double shift element arranged coaxially to the first planetary gear set (PS1); and/or the two shift elements (C, D) of the second transmission group (18) are formed by a second double shift element arranged coaxially to the second planetary gear set (PS2).
20. The hybrid transmission arrangement of claim 16, wherein: the second transmission group (18) is arranged coaxially to the first axis (A1); and/or the first transmission group (12) is arranged coaxially to a second axis (A2), and the second axis (A2) is arranged axially parallel to and offset from the first axis (A1).
21. The hybrid transmission arrangement of claim 16, wherein the drive output (Ab) includes a differential (40) arranged coaxially to the first axis (A1).
22. The hybrid transmission arrangement of claim 16, wherein the drive output (Ab) includes a gear set (PS4) with a constant ratio between the third element (P3;P3.sup.I) of the third planetary gear set (PS3) and a differential (40).
23. The hybrid transmission arrangement of claim 16, wherein the first electric machine (EM1) is arranged axially parallel to and offset from the first axis (A1) and is connected to the first element (S3;H3.sup.I) of the third planetary gear set (PS3) via a spur gear train (26) or via a traction mechanism.
24. The hybrid transmission arrangement of claim 16, wherein one of the first, second, and third elements (H3;S3.sup.I) of the third planetary gear set (PS3) is connectable to a housing (G) by a second shift element (F).
25. The hybrid transmission arrangement of claim 16, further comprising a second electric machine (EM2) connected to the first input (14).
26. The hybrid transmission arrangement of claim 16, wherein the first input (14) is connected to an output element of a separating clutch (K0), an input element of the separating clutch (K0) connectable to a drive shaft (An) of an internal combustion engine (VM).
27. The hybrid transmission arrangement of claim 16, wherein: the first input is a first input shaft (14) of the first transmission group (12); and/or the first output is a first output shaft (16) of the first transmission group (12); and/or the second input is a second input shaft (20) of the second transmission group (18); and/or the second output is a second output shaft (22) of the second transmission group (18).
28. The hybrid transmission arrangement of claim 27, wherein the first output shaft (16) and the second input shaft (20) are arranged axially parallel and offset and are connected via a spur gear train or a traction mechanism (46).
29. The hybrid transmission arrangement of claim 16, wherein: one or both of the first planetary gear set (PS1) and the second planetary gear set (PS2) establishes a fixed ratio; and/or the first planetary gear set (PS1) and the second planetary gear set (PS2) axially overlap.
30. A hybrid drive train (38) for a motor vehicle (30), comprising: a first axle (32); a second axle (34); the hybrid transmission arrangement (10) of claim 16 configured for driving the first axle (32); and an electric axle drive (36) configured for driving the second axle (34).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0090] Example embodiments of the invention are represented in the drawings and are explained in greater detail in the following description. Wherein:
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DETAILED DESCRIPTION
[0103] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
[0104] In
[0105] The hybrid transmission arrangement 10 has a transmission including a first transmission group 12 and a second transmission group 18. The first transmission group 12 has a first input shaft 14, which is connectable to a drive shaft An of an internal combustion engine (not represented in
[0106] The second transmission group 18 has a second input shaft 20, which is connected to the first output shaft 16. The second transmission group 14 also has a second output shaft 22.
[0107] The first transmission group 10 has at least a first planetary gear set PS1 and at least one, preferably two, shift elements A, B, which is/are coupled to the first planetary gear set PS1, the first input shaft 14, and the first output shaft 16, in order to establish at least two different ratios using the first transmission group 12.
[0108] In a corresponding way, the second transmission group 18 has a second planetary gear set PS2 and one shift element or two shift elements C, D. The shift element or the shift elements is/are connected to the second planetary gear set PS2 as well as to the second input shaft 20 and to the second output shaft 22 such that two different ratios can be established using the second transmission group 18.
[0109] The hybrid transmission arrangement 10 also has a third planetary gear set PS3, which includes a sun gear S3, a ring gear H3, and a planet carrier P3. The ring gear H3 is connected, preferably rotationally fixed, to the second output shaft 22. The planet carrier P3 is connected to a drive output Ab of the hybrid transmission arrangement 10.
[0110] The hybrid transmission arrangement 10 also has a third input shaft 24, which is preferably arranged as a hollow shaft section around the second output shaft 22. The third input shaft 24 is connected via a spur gear train 26 to a first electric machine EM1, which is arranged axially parallel to and offset from the third input shaft 24 and preferably overlaps with the second transmission group 18 in the axial direction.
[0111] The third input shaft 24 is connected, in particular rotationally fixed, to the sun gear S3.
[0112] The third input shaft 24 is also connectable to the second output shaft 22 using a first shift element E, in order to interlock the third planetary gear set PS3.
[0113]
[0114] As is apparent from
[0115] The first shift element E is engaged in all four hybrid gear steps H1-H4, so that the third planetary gear set PS3 is interlocked. As a result, the first electric machine EM1 is directly connected to the drive output Ab.
[0116] In the first hybrid gear step H1, a shift element A in the first transmission group 12 is engaged and a shift element C in the second transmission group 18 is engaged. In the second hybrid gear step H2, the shift element A in the first transmission group 12 is engaged and a shift element D in the second transmission group 18 is engaged.
[0117] In the third hybrid gear step, a shift element B and the shift element C in the first transmission group 12 are engaged. In the fourth hybrid gear step, the shift element B in the first transmission group 12 is engaged and the shift element D in the second transmission group 18 is engaged.
[0118] Moreover, a single electric motor gear step E2 is establishable with the hybrid transmission arrangement 10 and, in fact, by engaging the shift element E and disengaging all shift elements A-D.
[0119] In addition, four different EDA modes are establishable, namely EDA1-EDA4, using the hybrid transmission arrangement.
[0120] The first shift element E remains disengaged in all of these EDA modes. Consequently, internal combustion engine-generated drive power is fed into the ring gear H3 of the third planetary gear set PS3 via the transmission groups 12, 18. Torque can be “electrically” supported via the sun gear S3, so that an “EDA” starting operation is possible. A change-over from the first EDA mode EDA1 into the hybrid gear step H1 can then be carried out by engaging the first shift element E, since the shift elements A, C remain engaged and the shift elements B, D remain disengaged in this case.
[0121] Correspondingly, a change-over from the EDA modes EDA2, EDA3, EDA4 into the hybrid gear steps H2, H3, and H4, respectively, is possible merely by engaging the first shift element E in each case.
[0122] As mentioned above, driving under purely electric motor power can be implemented by engaging the first shift element E and disengaging the other shift elements. Starting from here, any hybrid gear step can be established by engaging two shift elements in the two transmission groups in each case. In the established hybrid gear step, internal combustion engine-generated power is additionally supplied to the drive output.
[0123] Gear ratio changes with support of tractive force between the hybrid gear steps are possible. In all cases, a support of tractive force is preferably implemented by supporting the drive output using the first electric machine EM1.
[0124] For example, a powershift from H1 to H2 in the hybrid mode takes place starting from engaged shift elements A, C, and E as follows. Initially, a load reduction takes place at the shift element C and a simultaneous load build-up takes place at the first electric machine EM1. Thereafter, the shift element C can be disengaged. The rotational speed of the internal combustion engine is reduced, so that the shift element D is synchronized. For this purpose, for example, a second electric machine in the form of a high-voltage starter generator, which is connected to the first input shaft 14, can operate as a generator. This is the preferred example variant. Alternatively, when such a second electric machine is not present, the internal combustion engine can enter the coasting operation.
[0125] Thereafter, the shift element B can be engaged. The shift elements A and E remain engaged during the gear shift.
[0126] After the disengagement of the shift element C up to the engagement of the shift element D, the electric machine EM1 supports the tractive force entirely on its own.
[0127] The gear change into the other gear steps takes place in a similar way. In a gear change from H2 to H3, a load build-up takes place at the electric machine EM1, the two shift elements A and D are disengaged, the shift elements B and C are synchronized, and then the shift elements B and C are engaged.
[0128] The hybrid transmission arrangement therefore has a transmission group including two transmission groups connected in series, each of which is designed as a 2-speed transmission. Moreover, the hybrid transmission arrangement includes the downstream EDA planetary gear set PS3, which can be interlocked via the shift element E.
[0129] Each transmission group is preferably implemented by precisely one planetary gear set and two shift elements. In each transmission group, one shift element implements a lower gear and one shift element implements a higher gear. One of the two gears preferably corresponds to a respective direct drive (ratio i = 1.0). The other of the two gears in each transmission group corresponds either to a ratio i > 1.0 or a ratio i < 1.0. The two shift elements are preferably designed as double shift elements.
[0130] A fixed ratio in the form of a planetary gear set or a spur gear train can be connected downstream from the third planetary gear set PS3, if necessary. Moreover, a differential is installed downstream either from the third planetary gear set PS3 directly or from the further fixed ratio. Drive power can be distributed onto driven wheels of the motor vehicle via the differential.
[0131] A separating clutch K0 can be connected between the first input shaft 14 and the internal combustion engine, in order to be able to decouple the internal combustion engine from the hybrid transmission arrangement. In all cases, it is preferred when an element for decoupling torsional vibrations is provided between the first input shaft 14 and the internal combustion engine.
[0132] The hybrid transmission arrangement 10 from
[0133]
[0134] A hybrid transmission arrangement 10 of the type which is shown in
[0135] An electric axle drive 36 is optionally arranged in the area of the second axle 34. The electric axle drive 36 can have one other electric machine and a mechanical differential or two other electric machines for the driven wheels of the second axle 34.
[0136] The internal combustion engine VM, the hybrid transmission arrangement 10, and the optional axle drive 36 form a hybrid drive train for the motor vehicle.
[0137] An all-wheel drive system can be implemented with the hybrid drive train shown in
[0138] Moreover, a power-split E-CVT mode for the internal combustion engine is possible. A battery-neutral operation is also possible in the power-split E-CVT mode.
[0139] Moreover, the tractive force can be supported using the electric axle drive 36 when change-overs in the hybrid transmission arrangement 10 are necessary, during which change-overs the drive output of the hybrid transmission arrangement 10 is to be load-free. Such change-overs are, for example, initially driving under purely electric motor power using the electric machine EM1 (and, if necessary, EM2) followed by an internal combustion engine start in neutral using the first electric machine EM1.
[0140] Further hybrid transmission arrangements, which generally correspond to the hybrid transmission arrangement from
[0141] In
[0142] While the connection of the planetary gear set PS3 according to
[0143] The gear shift matrix from
[0144] In
[0145] The hybrid transmission arrangement 10.sup.II from
[0146] The first transmission group 12 has the first planetary gear set PS1, which is arranged in a first radial plane R1. The first planetary gear set PS1 has a sun gear S1, which is fixed at a housing G. The first planetary gear set PS1 also has a planet carrier P1, which is connected to the first output shaft 16. The first output shaft 16 is arranged as a hollow shaft section around the drive shaft An. The first input shaft 14 and the first output shaft 16 are arranged axially adjacent to each other.
[0147] The gearshift clutch A is designed to connect the first input shaft 14 to the ring gear H1 of the first planetary gear set PS1. The gearshift clutch B is designed to connect the first input shaft 14 directly to the first output shaft 16.
[0148] The ratio establishable using the gearshift clutch A is greater than one (1.0), and so a lower gear step is established using the shift element A than using the shift element B.
[0149] The second transmission group 18 is arranged coaxially to the first axis A1. The second input shaft 20 is connected to a ring gear H2 of the second planetary gear set PS2. The sun gear S2 of the second planetary gear set PS2 is connected to the housing G. The planet carrier P2 of the second planetary gear set PS2 is connectable to the second output shaft 22 using a shift element C. The second input shaft 20 is directly connectable to the second output shaft 22 using a shift element D.
[0150] In the second transmission group 18, a direct drive i = 1 is established using the shift element D. Using the shift element C, a ratio greater than one (1) is established, corresponding to a lower gear step than using the shift element D.
[0151] The first electric machine EM1 is arranged axially parallel to and offset from the first axis A1 and is connected to the third input shaft 24 via the connection 26. The first electric machine EM1 can also be arranged coaxially thereto, however. In the same way, the second electric machine EM2 is connected to the first input shaft 16 via the connection 48, although the second electric machine EM2 can also be arranged coaxially thereto. The first electric machine EM1 is arranged on a third axis A3. The second electric machine EM2 is arranged on a fourth axis A4.
[0152] In the hybrid transmission arrangement 10.sup.II, a direct drive is established by engaging the shift elements B, D.
[0153] The drive output Ab of the hybrid transmission arrangement 10.sup.II has a fourth planetary gear set PS4, which establishes a constant ratio between the planet carrier P3 of the third planetary gear set PS3 and a differential 40. The fourth planetary gear set PS4 has a ring gear (not described in greater detail), which is connected to a housing. A sun gear of the fourth planetary gear set PS4 is rotationally fixed to the planet carrier P3. A planet carrier (not described in greater detail) of the fourth planetary gear set PS4 is connected to an input element of the differential 40.
[0154] The differential 40 is arranged coaxially to the first axis A1, as is also the case for the fourth planetary gear set PS4 and the third planetary gear set PS3.
[0155] The differential 40 has a first output shaft 42 and a second output shaft 44, which are rotationally fixed to driven wheels of the motor vehicle. The fourth planetary gear set PS4, the third planetary gear set PS3, the spur gear train 26 for connecting the first electric machine EM1, the first shift element E, the double shift element D, C, and the second planetary gear set PS2 are arranged around the second output shaft 44 in the axial direction starting from the differential 40.
[0156] A connection between the first output shaft 16 and the second input shaft 20 is characterized with 46 in
[0157] The second planetary gear set PS2 is preferably arranged in the same radial plane R1 as the first planetary gear set PS1. The connection 46 is arranged adjacent thereto in the axial direction and, in fact, between the planetary gear sets PS1, PS2 and the double shift element D, C.
[0158] On the second axis A2, the double shift element A, B is arranged between the first planetary gear set PS1 and the first shaft 14 in the axial direction.
[0159] In other words, the double shift elements A, B and D, C are situated on axially opposite sides of the radial plane R1 formed by the planetary gear sets PS1, PS2.
[0160] A second electric machine EM2 in the form of a high-voltage starter generator (HVSG) is connected to the first input shaft 14 and, in fact, via another connection 48, which can be implemented by a spur gear train or a traction mechanism.
[0161] The first shift element E is actuatable using a first actuation device B1. The shift elements A, B, which are implemented via a double shift element, are actuatable using a second actuation device B2. The shift elements C, D, which are implemented via a double shift element, are actuatable using a third actuation device B3. The separating clutch K0, provided this is present, is actuatable using a fourth actuation device B4.
[0162] In
[0163] As a result, a second electric motor gear step E1 can be established, which establishes a lower ratio than the electric motor gear step E2 from
[0164]
[0165] The same table as shown in
[0166] In
[0167] In the hybrid transmission arrangement 10.sup.V, the first transmission group 12.sup.v has a first planetary gear set PS1.sup.V, which includes a sun gear S1.sup.V connected to the housing and a ring gear H1.sup.V connected to the first output shaft 16. The planet carrier P1.sup.V is connected to a shift element B, by which the first input shaft 14 is connectable to the planet carrier P1.sup.V. The shift element A is designed to directly connect the first input shaft 14 and the first output shaft 16 to each other and consequently establish a direct drive i = 1.
[0168] In the alternative first planetary gear set PS1.sup.V, a ratio that is less than one (1) is established by engaging a shift element B, and so a higher ratio is established using the shift element B than using the shift element A.
[0169] In the present case, the assignment of the gearshift clutches to the identifiers A-D is selected in each case such that the highest ratio is established by the shift element A and the lowest ratio (lowest gear step) is established by the shift element D in each hybrid transmission arrangement.
[0170] In the hybrid transmission arrangement 10.sup.V, a direct drive is established by engaging the shift elements A, D.
[0171] In
[0172] In the second transmission group 18.sup.VI, a second planetary gear set PS2.sup.VI is provided, which has a sun gear S2.sup.VI connected to the housing, a planet carrier P2.sup.VI connected to the second input shaft 20.sup.VI, and a ring gear H2.sup.VI, which is connectable to the second output shaft 22 using the shift element C. The second input shaft 20.sup.VI is connectable to the second output shaft 22 using the shift element D.
[0173] A ratio less than one (1.0), corresponding to a higher gear step, is established by the second planetary gear set PS2.sup.VI using the shift element D.
[0174] A direct gear step is therefore established by engaging the shift elements B and C.
[0175] In
[0176] A direct gear step is therefore established by engaging the shift elements A and C.
[0177]
[0178] One of the shift elements is to by-pass the planetary gear set PS1 by connecting a drive shaft An and an output shaft Ab. The other shift element is to allow the planetary gear set to become active, so that the ratio i is unequal to one (1.0).
[0179] There are multiple arrangement variants of these shift elements. On the one hand, there is an input-side arrangement of the double shift element between the drive shaft An and the planetary gear set, as shown in
[0180]
[0181] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE CHARACTERS
[0182] TABLE-US-00001 10 12 14 16 18 20 22 24 26 hybrid transmission arrangement first transmission group first input shaft first output shaft second transmission group second input shaft second output shaft third input shaft connection EM ⅟24 30 32 34 36 38 40 42 44 46 48 motor vehicle first axle second axle electric axle drive hybrid drive train differential first output shaft second output shaft connection 16/20 connection EM2/14 PS1 S1 H1 P1 PS2 S2 H2 P2 PS3 first planetary gear set sun gear PS1 ring gear PS1 planet carrier/carrier PS1 second planetary gear set sun gear PS2 ring gear PS2 planet carrier/carrier PS2 third planetary gear set S3 H3 P3 PS4 E F A, B C, D B1 B2 B3 A1-A4 sun gear PS3 ring gear PS3 planet carrier/carrier PS3 fourth planetary gear set first shift element second shift element first double shift element 14 second double shift element 18 first actuation device second actuation device third actuation device axes R1 EM1 EM2 radial plane first electric machine second electric machine VM Ab An ST internal combustion engine drive output drive shaft vibration damper