X-RAY APPARATUS, ELECTRON EMISSION DEVICE AND MANUFACTURING METHOD
20250125113 · 2025-04-17
Inventors
- Michael Bachmann (München, DE)
- Simon Edler (München, DE)
- Andeas Schels (Wolnzach, DE)
- Florian Herdl (Oberaudorf, DE)
- Natalie Galfe (München, DE)
- Georg Düaberg (Taufkirchen, DE)
Cpc classification
H01J9/24
ELECTRICITY
H01J35/04
ELECTRICITY
International classification
Abstract
In an embodiment an X-ray apparatus includes at least one of an X-ray source configured for generating X-rays or an X-ray detector configured for detecting X-rays, a housing in which the at least one of the X-ray source or the X-ray detector is located, the housing having an opening and a window covering the opening, wherein the window is configured to be passed by the X-rays, wherein the window comprises a transmission layer, and wherein the transmission layer is a carbon layer of glassy carbon.
Claims
1. An X-ray apparatus comprising: at least one of an X-ray source configured for generating X-rays or an X-ray detector configured for detecting X-rays; a housing in which the at least one of the X-ray source or the X-ray detector is located, the housing comprises an opening; and a window covering the opening, wherein the window is configured to be passed by the X-rays, wherein the window comprises a transmission layer, and wherein the transmission layer is a carbon layer of glassy carbon.
2. The X-ray apparatus according to claim 1, wherein a thickness of the carbon layer is at least 50 nm and at most 50 m.
3. The X-ray apparatus according to claim 1, wherein the transmission layer is self-supporting and consists of the carbon layer at least in a central portion of the window layer.
4. The X-ray apparatus according to claim 1, wherein the window layer comprises a supporting structure which is a grid structure or a bar structure.
5. The X-ray apparatus according to claim 1, wherein a ratio of a mean diameter of the carbon layer and a thickness of the carbon layer is at least 10 and at most 107.
6. The X-ray apparatus according to claim 1, wherein the glassy carbon is an amorphous material.
7. The X-ray apparatus according to claim 6, wherein, seen in top view and by transmission electron microscopy, the carbon layer comprises filaments with a length-to-width ratio of at least 10.
8. An electron emission device comprising: an electrically conductive base layer; an intermediate layer directly on the base layer, wherein the intermediate layer is of a material having a band gap leading to a higher energy of a conduction band edge of the intermediate layer compared to the base layer, and wherein a breakdown voltage of the intermediate layer exceeds a work function of the gate layer divided by the elementary charge; and an electrically conductive gate layer directly on a side of the intermediate layer remote from the base layer, wherein the gate layer is a carbon layer of glassy carbon, and wherein the electron emission device is configured to emit electrons through the gate layer upon applying a voltage between the base layer and the gate layer.
9. The electron emission device according to claim 8, wherein a thickness of the carbon layer is at least one monolayer and is at most 20 nm, and wherein the band gap of the intermediate layer is at least 4 eV.
10. The electron emission device according to claim 8, wherein the glassy carbon is an amorphous material.
11. The electron emission device according to claim 10, wherein, seen in top view and by transmission electron microscopy, the carbon layer comprises filaments with a length-to-width ratio of at least 10.
12. The electron emission device according to claim 8, wherein the base layer is also of glassy carbon.
13. The electron emission device according to claim 12, wherein the intermediate layer is of hexagonal boron nitride.
14. The electron emission device according to claim 8, further comprising a first electric contact structure, wherein the first electric contact structure comprises at least one of a grid structure or a bar structure extending across the gate layer and directly located at the gate layer, wherein a thickness of the first electric contact structure exceeds a thickness of the carbon layer by at least a factor of 102, and wherein the first electric contact structure is of glassy carbon as well.
15. The electron emission device according to claim 8, wherein the gate layer has a specific electric conductivity of at least 103 S/m.
16. The electron emission device according to claim 8, wherein the electron emission device is configured for a bending radius of 1 cm or less.
17. A manufacturing method for a carbon layer comprising: applying an organic raw material onto a substrate, the raw material being applied as a liquid; solidifying the raw material so that a raw material layer is formed; and pyrolizing the raw material layer at a temperature of at least 400 C. and of at most 2000 C. so that a carbon layer of glassy carbon is formed, wherein the carbon layer is a transmission layer in a window covering an opening in a housing of an X-ray apparatus that comprises at least one of an X-ray source configured for generating X-rays or an X-ray detector configured for detecting X-rays, or the carbon layer is a gate layer directly located on an intermediate layer of a material having a band gap leading to a higher energy of a conduction band edge of the intermediate layer compared to the base layer, and a breakdown voltage of the intermediate layer exceeds a work function of the gate layer divided by the elementary charge directly on an electrically conductive base layer in an electron emission device configured to emit electrons through the gate layer upon applying a voltage between the base layer and the gate layer.
18. The method according to claim 17, wherein the substrate is the intermediate layer.
19. The method according to claim 17, wherein the substrate is an auxiliary carrier or a starting material for a frame or a supporting structure, and wherein the method further comprises: removing the substrate partially or completely from the carbon layer.
20. The method according to claim 17, further comprising structuring the raw material layer so that a shape of the carbon layer is determined prior to pyrolizing the raw material layer, wherein the raw-material is a photo-resist or a photo-sensitive lacquer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0100]
[0101] The electron source 210 may be mounted on a base plate 32 of the housing 3 and may be surrounded by a tube 31 of the housing 3. At a side of the tube 31 remote from the electron source 210, there is an opening 33.
[0102] The opening 33 is closed by a window 4. Between the electron source 210 and the window 4 or the tube 31 next to the window 4, by means of electrodes, not shown, a suitable electric field is applied to accelerate electrons from the electron source 210 towards a target 35. For example, the target 35 is a layer of a target material, like a metal. When the accelerated electrons hit the target 35, subsequently X-rays are produced. As an option, electron optics 34 can be provided in the housing 3.
[0103] The window 4 seals an interior of the housing 3. The interior is, for example, an evacuated space 30. Thus, the window 4 needs to be sufficiently mechanically stable to bear a pressure difference of around 1 bar between the interior and an exterior of the housing, and has to be translucent for the produced X-rays. Optionally, the window 4 needs to carry the target 35 as well.
[0104] According to
[0105] The window 4 comprises glassy carbon, GC. Especially, that part of the window 4 that mechanically carries the window is of GC. In other words, without the GC the window 4 would not be mechanically stable in the intended use of the X-ray apparatus 21.
[0106] Although the apparatus 1 is referred to as an X-ray apparatus, as in all other embodiments the same concept can be applied not only for an X-ray source, but also for particle sources, for example, of electrons or protons, and may also be extended to other apparatuses like XUV or UV sources. However, in each case the window 4 comprising or consisting of the carbon layer 5 made of GC is present.
[0107] In
[0108] According to
[0109] Such a window 4, that is, the transmission layer 43 and the optional target 35, may directly be mounted on the opening 33 to close the housing 3.
[0110] In
[0111] For example, the central portion 44 refers to a middle-most area having at least 20% of an overall area content of the transmission layer 43, seen in top view of the exterior face 40. For example, the transmission layer 43 is circular or elliptic or square of polygonal, seen in top view.
[0112] Such a window 4 may be mounted to the housing 3 by means of the frame 45 so that the transmission layer 43 may be distant from the housing 3 due to the frame 45 and possibly due to the target 35.
[0113] In the embodiment of
[0114] The windows 4 shown in
[0115] According to
[0116] Such a supporting structure 42 can be present in all the other examples of the window 4 as well. Further, as stated above, all the windows 4 may comprise the target 35 and alternatively or additionally the at least one adhesive layer. These windows 4 having the carbon layer 5 can be used for all the examples of the X-ray apparatus. Furthermore, as stated above, the optional supporting structure 42 can be attached by using an adhesive layer as well.
[0117] The X-ray apparatus 1 of
[0118] The X-ray detector 22 is, for example, a silicon drift detector. The window 4 is located in the opening 33 in the housing 3. As also possible for the apparatuses of
[0119] Otherwise, the same as to
[0120] In
[0121] In
[0122] In a GIS structure, field emission allows electrons to tunnel into the conduction band of the intermediate layer 12 when a voltage is applied between the base layer 11 and the gate layer 13. If there is a sufficient voltage drop and low scattering probability, these hot electrons can be emitted through the gate layer 13 into a space above the gate layer 13. An energy that can be achieved by the electrons is limited by the dielectric strength and/or by the lifetime of the intermediate layer 12. As the voltage increases, for a given thickness of the intermediate layer 12, the tunneling current increases and consequently the stress increases and thus the lifetime decreases. To a certain extent, the thickness of the intermediate layer 22 can be increased to reduce the tunnel current at a given voltage, but in doing so, stray effects increase, decreasing efficiency. Similarly, the maximum charge transported by the tunneling process before a breakdown can decrease with increasing thickness.
[0123] An energy range for the emitted electrons of, for example, up to 50 eV is possible. In this type of electron emitter, the actual tunnel barrier is the interface between the intermediate layer 12 and the base layer 11, which is thus not exposed to the influence of an environment of the device 10. This principle thus works not only in vacuum but also at atmospheric pressure around the device 10 as well as in liquids, making an evacuated package superfluous. Since the electron energy can be adjusted in a certain range, via the voltage as well as for a constant electric field via the thickness of the intermediate layer 12, an electron source with variable electron energy can thus be realized. However, this electron source can also be used inside of the described x-ray source as an electron emitting element.
[0124] In order to achieve the lowest possible scattering in the gate layer 13 and at the interface to the intermediate layer 12, the gate layer 13 should be made as thin as possible on the one hand. On the other hand, the gate layer 13 should have a small energy difference of the conduction band edge to the conduction band edge of the intermediate layer 12 in order to minimize quantum mechanical reflection and should be sufficiently electrically conductive. The gate layer 13 realized by the carbon layer 5 of GC allows such a layer to be efficiently produced.
[0125] For example, the intermediate layer 12 is made of silicon dioxide, since the achievable high oxide quality as well as the relatively precisely adjustable thickness allow a high current density and thus service life. Especially in combination with a silicon carrier as the base layer 11, established manufacturing processes are also available. In addition, the intermediate layer 12 can be of hexagonal boron nitride, or hBN for short. Since the thickness can also be very well controlled by various fabrication methods, hBN is an interesting option for the intermediate layer 12. The high-k dielectrics used in CMOS technology can also be considered for the intermediate layer 12. Especially fabrication methods like atomic layer deposition, ALD, are able to achieve very homogeneous layers with a relatively high quality.
[0126] Silicon dioxide for the intermediate layer 12 can be generated, for example, thermally, in particular wet, dry, at room temperature or in an oxidation furnace, or by chemical vapor deposition, CVD, or by vapor deposition. hBN or BN can be generated, for example, by plasma-enhanced CVD and annealing, pulsed CVD, Pulsed Laser deposition, Low Pressure CVD, cathalytic growth and transfer. High-k dielectrics such as Al.sub.2O.sub.3 or HfO can be produced by evaporation, sputtering, ALD, CVD, pulsed CVD, plasma-enhanced CVD or Pulsed Laser deposition. For example, the intermediate layer 12 has a dielectric strength of 0.1 V/nm to 500 V/nm.
[0127] With silicon as the material for the base layer 11, also referred to as carrier electrode or substrate electrode, common methods from the CMOS industry are available and scalable, reproducible manufacturing is achievable. By varying the doping, the electrical properties can be influenced and even a voltage drop at the gate electrode can be compensated for by a suitable doping profile. Silicon also offers the possibility of integrating further functionality on a chip.
[0128] Furthermore, for the base layer 11 Highly Oriented Pyrolitic Graphite, or HOPG for short, is possible as a highly conductive, flexible material. Sapphire, hBN, silicon carbide or even a metal or metal film are also possible for the base layer 11. As an option, the electrically conductive base layer 11 can be applied on a non-conductive carrier layer for mechanical stability, not shown.
[0129] The base layer 11 can thus be silicon, with a possible doping of either p or n and a doping level of to ++, with P, As, Sb, B, Al, Ga and/or In as possible dopants. Furthermore, HOPG and graphite foils as well as sapphire wafers, possibly with a carbon layer, and SiC, possibly with a carbon layer, too, can also be used, as well as metal films.
[0130] For example, a thickness of the base layer 11 is at least one monolayer and/or at most 5 mm. The base layer 11 may be mechanically rigid or flexible. For example, a specific electrical conductivity of the base layer 11 is between 10.sup.1 S/m and 10.sup.9 S/m, inclusive.
[0131] It is possible that a first electric contact structure 14 is applied directly on the carbon layer 5, see
[0132] As a further option, on top of the gate layer 13 and optionally on top of the first electric contact structure 14, there can be a protection layer 63, the protection layer 63 protects the device 10 from environmental influences. However, GC has a high robustness against environmental influences so that such a protection layer 63 may be omitted, especially if the first electric contact structure 14 is made of GC as well. In other words, the carbon layer 5 and, thus, the GC itself may act as a protection layer. However, in oxygen an additional material may be needed or may be practical. An additional protection layer, not shown, may also be present on a side of the base layer 11 facing away from the gate layer 13, for example.
[0133] It is possible that the carbon layer 5 is provided with a bar structure or a grid structure and/or with a frame to improve current distribution across the gate layer 13. Hence, the gate layer 13 can be provided with an electrically conductive structure, possibly made of GC, and configured as disclosed in connection with
[0134] Otherwise, the same as to
[0135] In
[0136] Otherwise, the same as to
[0137] The electron emission device of
[0138] In this case, the potential set on the control electrode adjusts the energy of the emitted electrons, in particular, according to the following equation:
where .sub.e is the average energy of the emitted electrons, V.sub.SESE the applied potential difference between the carrier and the energy control electrode 17 of the GIS, e the elementary charge, .sub.verl.2 the average energy loss due to scattering in the GIS structure 12, 13, 16, 17, and W.sub.A the work function of the control electrode 17. That is, the additional stack 16, 17 increases the average energy loss, but the total energy can then be adjusted independently of the emission current by the additional potential provided by means of the control electrode 17.
[0139] To electrically contact the control electrode 17, as an option there is the third electric contact structure 18 which may be placed on top of the control electrode 17 and on top of the first electric contact structure 14. The third electric contact structure 18 can be made of GC as is possible for the first electric contact structure 14. Both the gate layer 13 and the control electrode 17 may be carbon layers made of GC.
[0140] Otherwise, the same as to
[0141] In
[0142] Concerning
[0143] In
[0144]
[0145] In a method step S1, a substrate 50 is provided. The substrate 50 is either the final component the carbon layer 5 is desired to be on, or the substrate 50 is a temporal auxiliary substrate.
[0146] In method step S2, an organic raw material 51 is applied onto the substrate 50, see also
[0147] Then, in method step S3, the raw material 51 is solidified so that a raw material layer 52 is formed. The solidifying is or comprises, for example, radiation hardening using radiation like UV or thermal hardening.
[0148] In optional method step S4, the raw material layer 52 is structured to have the shape of the final carbon layer, see also
[0149] Hence, for example, after the lithographic structuring an additional hardening is carried out or the hardening is only done after structuring.
[0150] Subsequently, see method step S5, the raw material layer 52 is pyrolized so that the GC and, thus, the carbon layer 5 is created. This may be done, for example, at any temperature between 400 C. and 2000 C.
[0151] If the substrate 50 is just an auxiliary carrier and is not present in the finished component, as shown in
[0152] Otherwise, the same as to
[0153] Thus, an example of the manufacturing method may be summarized as follows; these aspects may individually or in any combination apply to all other embodiments: [0154] A photosensitive lacquer, like AZ-nLof 2070, can be diluted between 1% and 100% percent by weight using a thinner, like AZ EBR. The diluted lacquer is then spin-coated onto a substrate with a spin coater at a rotation frequency between 500 rpm and 10000 rpm, for example. Depending on the chosen parameters, like dilution and rotation speed, a resulting resist thickness between 1 nm and 10 m can be produced.
[0155] The substrate with the spun-on photoresist can then be structured by lithography, like photo structuring or electron beam structuring. Subsequently, the resist is pyrolized in an oven at temperatures between 500 C. and 2000 C., for example. The resulting resist film thickness after lithography is then determined. The resulting film thickness after pyrolysis is between half and one-twentieth of the thickness before pyrolysis and, thus, between a monolayer and 10 m, for example. This process is easily scalable and industrially suitable thanks to well-known processes such as rotational coating or lithography. As a developer, for example, AZ 2026 MIF may be used.
[0156] In
[0157] As an additional option it is illustrated in
[0158] In
[0159] In
[0160] According to
[0161] By means of such pores or holes 55, a transmittance of the gate layer 13 for electrons can be increased.
[0162] The application of the liquid raw material is also possible with other known methods such as spray coating or dip coating, for example. The specific properties of the carbon layer 5, like an electric conductivity, can be varied and adjusted depending on the pyrolysis temperature, the precursor used and the duration of the pyrolysis, for example.
[0163] The components shown in the figures follow, unless indicated otherwise, exemplarily in the specified sequence directly one on top of the other. Components which are not in contact in the figures are exemplarily spaced apart from one another. If lines are drawn parallel to one another, the corresponding surfaces may be oriented in parallel with one another. Likewise, unless indicated otherwise, the positions of the drawn components relative to one another are correctly reproduced in the figures.
[0164] The invention described here is not restricted by the description on the basis of the exemplary embodiments. Rather, the invention encompasses any new feature and also any combination of features, which includes in particular any combination of features in the patent claims, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.