INTERFEROMETRIC METHOD FOR MEASURING OPTICAL DISTANCE
20250123093 ยท 2025-04-17
Inventors
Cpc classification
G01B9/02083
PHYSICS
International classification
Abstract
Disclosed is a method and corresponding apparatus for determining an absolute optical distance between two reflecting surfaces that make up an interferometric cavity, the method comprising: moving an illumination spot in a back focal plane of an interferometer along a trajectory that has a nonzero radial component relative to an optical axis to cause different radial positions for the illumination spot along the trajectory while synchronously acquiring images of interferograms of the interferometric cavity; and using one or more electronic processors to analyze the images to determine a functional dependence of an optical path difference (OPD) for the interferometric cavity versus radial position for the illumination spot and extract the absolute optical distance between the two reflecting surfaces based on the determined functional dependence.
Claims
1. A system for determining an absolute optical distance between two reflecting surfaces that make up an interferometric cavity, wherein the system comprises: (a) an interferometer having an optical axis and configured to define the interferometric cavity with a test part; (b) a dynamic illumination system configured for moving an illumination spot in a back focal plane of the interferometer along a trajectory that has a nonzero radial component relative to the optical axis to cause different radial positions for the illumination spot along the trajectory; (c) a detector configured to acquire images of interferograms of the interferometric cavity as the dynamic illumination system moves an illumination spot in a back focal plane of the interferometer along the trajectory that has the nonzero radial component relative to the optical axis; and (d) an electronic controller coupled to the dynamic illumination system and the detector and configured to analyze the interferograms to determine a functional dependence of an optical path length difference (OPD) for the interferometric cavity versus spot radial position and extract the absolute optical distance between the two reflecting surfaces from based on the functional dependence.
2. The system of claim 1, wherein the test part comprises the two reflecting surfaces that make up the interferometric cavity.
3. The system of claim 1, wherein the interferometer comprises a reference surface defining one of the two reflecting surfaces and wherein the test part defines the other of the two reflecting surfaces that make up the interferometric cavity.
4. The system of claim 3, wherein the reference surface is a surface of a reference flat.
5. The system of claim 3, wherein the reference surface is a surface of a transmission sphere.
6. The system of claim 3, wherein the interferometer comprises a phase-shifter mechanically coupled to the reference surface.
7. The system of claim 1, wherein the interferometer comprises a collimation optics for directing light to the interferometric cavity, and wherein the collimation optics define the back focal plane of the interferometer.
8. The system of claim 7, wherein the interferometer further comprises a beam splitter and imaging optics for imaging the interferograms of the interferometric cavity onto the detector.
9. The system of claim 1, wherein the interferometer is a Michelson interferometer, a Twyman-Green interferometer or a Fizeau interferometer.
10. The system of claim 1, wherein the dynamic illumination system comprises a source of system light and a steering-mirror assembly to receive and reflect the system-light in at least two orthogonal directions.
11. The system of claim 10, wherein the electronic controller stores calibration information for mapping the angular orientation of the steering-mirror assembly to the location of the illumination spot in the source plane of the interferometer.
12. The system of claim 10, wherein the electronic controller comprises a memory for storing information defining a predetermined motion for the trajectory of the illumination spot provided by the dynamic illumination system.
13. The system of claim 12, wherein the predetermined motion trajectory comprises a linear trajectory that passes through the optical axis.
14. The system of claim 10, wherein the source of system light comprises a laser.
15. The system of claim 1, further comprising a variable focus mechanism to focus the test surface onto the detector.
16. The system of claim 1, wherein the electronic controller is configured to cause the detector to acquire the images of the interferograms continuously as the illumination spot moves in the back focal plane along a predefined trajectory.
17. The system of claim 1, wherein the electronic controller is configured to cause the detector to acquire images of the interferograms for each of multiple phase shifts provided by a phase-shifter in the interferometer at each of multiple locations of the trajectory of the illumination spot in the back focal plane.
18. The system of claim 1 wherein each interferogram image comprises spatially dependent intensity values that have a sinusoidal dependence on the optical path length difference (OPD) and wherein the optical path length dependence can be expressed by a sum of a spatially independent term that depends on the radial position of the illumination spot in the back focal plane and a spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
19. The system of claim 18, wherein the electronic controller is configured to extract the spatially dependent offset term based on phase-shifted interferograms produced by a phase shifter in the interferometer.
20. The system of claim 18, wherein the electronic controller is configured to extract an average optical path length difference (OPD) for each of different radial positions of the illumination spot by averaging over spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
21. The system of claim 20, wherein the electronic controller is configured to extract the absolute optical distance between the two reflecting surfaces from a functional dependence of the average optical path length difference (OPD) on the different radial positions of the illumination spot.
22. The system of claim 18, wherein the electronic controller is configured to extract the absolute optical distance between the two reflecting surfaces from a regression analysis on the interferogram images that accounts for the spatially independent term that depends on the radial position of the illumination spot in the back focal plane and the spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
23. The system of claim 18, wherein the reflecting surfaces forming the interferometric cavity are substantially planar and wherein the spatially independent term can be expressed as
24. The system of claim 18, wherein the interferometric cavity is a nominally spherical interferometric cavity formed with a transmission sphere reference surface having a focal length f.sub.TS, and wherein the spatially independent term can be expressed as
25. A method for determining an absolute optical distance between two reflecting surfaces that make up an interferometric cavity, the method comprising: (a) moving an illumination spot in a back focal plane of an interferometer along a trajectory that has a nonzero radial component relative to an optical axis to cause different radial positions for the illumination spot along the trajectory while synchronously acquiring images of interferograms of the interferometric cavity; and (b) using one or more electronic processors to analyze the images to determine a functional dependence of an optical path difference (OPD) for the interferometric cavity versus radial position for the illumination spot and extract the absolute optical distance between the two reflecting surfaces based on the determined functional dependence.
26. The method of claim 25, wherein the two reflecting surfaces are formed by a test part illuminated by the interferometer.
27. The method of claim 25, wherein the interferometer comprises a reference surface defining one of the two reflecting surfaces and wherein a test part defines the other of the two reflecting surfaces.
28. The method of claim 27, wherein the reference surface is a surface of a reference flat.
29. The method of claim 27, wherein the reference surface is a surface of a transmission sphere.
30. The method of claim 27, wherein the interferometer includes a phase-shifter mechanically coupled to the reference surface.
31. The method of claim 25, wherein the interferometer comprises a collimation optics for directing light to the interferometric cavity, and wherein the collimation optics define the back focal plane of the interferometer.
32. The method of claim 25, wherein a dynamic illumination system comprising a source of system light and a steering-mirror assembly to receive and reflect the system-light in at least two orthogonal directions is used to move the illumination sport in the back focal plane.
33. The method of claim 25, wherein the trajectory of the illumination spot comprises a linear trajectory passing through the optical axis.
34. The method of claim 25, wherein the images of the interferograms are acquired continuously as the illumination spots moves in the back focal plane.
35. The method of claim 34, wherein the images of the interferograms are acquired for each of multiple phase shifts provided by a phase-shifter in the interferometer at each of multiple locations of the trajectory of the illumination spot in the back focal plane.
36. The method of claim 25, wherein each interferogram image comprises spatially dependent intensity values that have a sinusoidal dependence on the optical path length difference (OPD) and wherein the optical path length dependence can be expressed by a sum of a spatially independent term that depends on the radial position of the illumination spot in the back focal plane and a spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
37. The method of claim 36, wherein the analysis of the images comprises extracting the spatially dependent offset term base on phase-shifted interferograms produced by a phase shifter in the interferometer.
38. The method of claim 36, wherein the analysis of the images comprises extracting an average optical path length difference (OPD) for each of different radial positions of the illumination spot by averaging over spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
39. The method of claim 38, wherein the analysis of the images further comprises extracting the absolute optical distance between the two reflecting surfaces from a functional dependence of the average optical path length difference (OPD) on the different radial positions of the illumination spot.
40. The method of claim 36, wherein the analysis of the images comprises extracting the absolute optical distance between the two reflecting surfaces from a regression analysis on the interferogram images that accounts for the spatially independent term that depends on the radial position of the illumination spot in the back focal plane and the spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
41. The method of claim 36, wherein the reflecting surfaces forming the interferometric cavity are substantially planar and wherein the spatially independent term can be expressed as
42. The method of claim 36, wherein the interferometric cavity is a nominally spherical interferometric cavity formed with a transmission sphere reference surface having a focal length f.sub.TS, and wherein the spatially independent term can be expressed as
Description
DESCRIPTION OF DRAWINGS
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[0034] Common references numerals in different figures refer to common features.
DETAILED DESCRIPTION
[0035] Disclosed herein is a method and apparatus for measuring the absolute optical distance between two surfaces that make up an interferometric cavity.
[0036] The method involves an off-axis source point, which, following collimation, produces a tilted plane illumination wavefront and is directed to an interferometric cavity. The interference returning from a cavity illuminated by this wavefront experiences a phase shift that depends on the illumination tilt and the cavity length. The relationship can be derived with reference to
where sin =x/2y and y=G tan . The illumination angle is produced by moving the source point in the source plane to a radial position r away from the optical axis; i.e., =r/F.sub.C where F.sub.C is the collimator focal length. Recasting Eq. (1) into interference phase as a function of the radial component of the spot r we get;
where k=2/, and is the light wavelength.
[0037] So aside from a constant offset term, is quadratic in . Using standard interferometric unwrapping techniques, the unwrapped phase can be extracting from a PSI (or interferometric) measurement of , and then a fit of vs to a quadratic form can be used to determine G via
where Q it the best fit quadratic coefficient.
[0038] Thus, by measuring the quadratic component of the phase piston as a function of , the value of G can be extracted. As explained further below, this quadratic component can be measured using a variety of interferometric systems and for a variety of test parts.
[0039] In general, the steps of the method are set forth in the flow chart of
[0040] Because most interferometers image a test surface, the absolute distance G between the reference and test surfaces is an important parameter. For example, knowledge of this absolute distance G allows the interferometer to precisely focus on the test surface and maximize the measurement fidelity.
[0041] In certain embodiments, a starting surface phase map is initially determined using an interferometer (e.g., a shuttered PSI acquisition) with the source spot set to an on-axis position and analyzed to obtain a phase map using any of standard interferometry techniques known in the art. Thereafter, further measurements are made by sweeping the source spot through a linear trajectory that intersects the optical axis while simultaneously acquiring shuttered camera frames at known points in the trajectory. The shutter is kept short enough to eliminate contrast loss from by integrating phase variations produced by environmental vibrations or the motion trajectory. The piston shift is then calculated for each of the frames in the trajectory with the starting phase map. The unwrapped phase piston variation vs corresponding illumination angle is compared to Eq (1) to determine G. Once G is determined, the focus plane can be adjusted to the position of the SUT if the focus position of the TF is known from a previous calibration. For example, for a flat cavity, focusing at a plane G away from the TF is best.
[0042] So knowing the following: [0043] F=a vector of (unwrapped) phase pistons [0044] r=a vector of spot radii (relative to the optical axis) for each point in the trajectory (in mm) [0045] =mean wavelength (in mm) [0046] k=wavenumber=2*pi/ [0047] F.sub.col=collimator focal length (in mm)
[0048] Then: [0049] =cavity illumination angle=r/F.sub.col [0050] Q=the quadratic coefficient from a 2.sup.nd order polynomial fit of the piston variation of vs [0051] G=Q/k=the cavity gap in mm.
[0052] An actual example of the method is illustrated in
[0053] An interferometric system for implementing the measurement method is shown in
[0054] The apparatus and method may also be implemented with different test samples and/or interferometers. For example, in the embodiment of the interferometry system 500 of
[0055] For example, for each interferogram, the detector provides an image defined by spatially dependent intensity values that have a sinusoidal dependence on the optical path length difference (OPD) and wherein the optical path length dependence can be expressed by a sum of a spatially independent term that depends on the radial position of the illumination spot in the back focal plane and a spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane. For example, for a flat SUT, the spatially independent term can be expressed as
for <<1, where G is the absolute optical distance and is the illumination angle of the interferometric cavity and is defined by the radial position of the illumination spot in the back focal plane of the interferometer.
[0056] During operation, in certain embodiments, the electronic controller is configured to extract the spatially dependent offset term based on phase-shifted interferograms produced by a phase shifter in the interferometer. Moreover, in certain embodiments, the electronic controller is configured to extract an average optical path length difference (OPD) for each of different radial positions of the illumination spot by averaging over spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane. Then, the electronic controller is configured to extract the absolute optical distance between the two reflecting surfaces from a functional dependence of the average optical path length difference (OPD) on the different radial positions of the illumination spot.
[0057] In yet further embodiments, the electronic controller can be configured to extract the absolute optical distance between the two reflecting surfaces from a regression analysis on the interferogram images that accounts for the spatially independent term that depends on the radial position of the illumination spot in the back focal plane and the spatially dependent offset term that does not depend on the radial position of the illumination spot in the back focal plane.
[0058] In yet another example, the embodiment of
[0059] Furthermore, in a spherical geometry like that of
with G the absolute optical distance between the TS reference and the test surface in the real object space. Notably, in the limit of a vary large focal length for TS, i.e., f.sub.TS>>1, the result approaches that for a planar cavity, with G.sub.mG. Accordingly, Equations 1-3 can be generalized to account for both planar and spherical cavities, by substituting G in Equations 1-3 with G.sub.m as defined in Equation 4.
[0060] Also, to acquire interferograms in-focus, the z-position of the detector is adjusted to focus at a position G.sub.m past the TS reference surface, instead of the actual position of the SUT at the position G past the TS reference surface.
[0061] One application for the measurement of absolute optical gaps in the spherical cavity in
[0062]
[0063] The measurements show the expected quadratic dependence, with apparent optical distances G.sub.m of 1751.6 mm or 3162.9 mm for the convex and concave SUTs, respectively, as extracted from the modified Equation 3, where G in Equation 3 is substituted with G.sub.m as defined in Equation 4. Notably, G.sub.m for concave surface is negative, which is to be expected, based on Equation 4. Applying Equation 4 yields actual optical distance G of 581.6 mm and 1118.9 mm for the mm for the convex and concave SUTs, respectively.
Digital Implementations
[0064] The features of the electronic control system can be implemented, at least in part, in digital electronic circuitry, or in computer hardware, firmware, or in combinations of these. For example, at least some of the features can be implemented in a computer program product tangibly embodied in an information carrier, e.g., in a machine-readable storage device, for execution by a programmable processor; and features can be performed by a programmable processor executing a program of instructions to perform functions of the described implementations by operating on input data and generating output. The described features can be implemented in one or more computer programs that are executable on a programmable system including at least one programmable processor, such as multiple processors, coupled to receive data and instructions from, and to transmit data and instructions to, a data storage system, at least one input device, and at least one output device. A computer program includes a set of instructions that can be used, directly or indirectly, in a computer to perform a certain activity or bring about a certain result. A computer program can be written in any form of programming language, including compiled or interpreted languages, and it can be deployed in any form, including as a stand-alone program or as a module, component, subroutine, or other unit suitable for use in a computing environment.
[0065] Suitable processors for the execution of a program of instructions include, by way of example, both general and special purpose microprocessors one of multiple processors of any kind of computer. Generally, a processor will receive instructions and data from a read-only memory or a random access memory or both. Computers include a processor for executing instructions and one or more memories for storing instructions and data. Generally, a computer will also include, or be operatively coupled to communicate with, one or more mass storage devices for storing data files; such devices include magnetic disks, such as internal hard disks and removable disks; solid-state disks; magneto-optical disks; and optical disks. Storage devices suitable for tangibly embodying computer program instructions and data include all forms of non-volatile memory, including by way of example semiconductor memory devices, such as EPROM, EEPROM, and flash memory devices; magnetic disks such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks. The processor and the memory can be supplemented by, or incorporated in, ASICs (application-specific integrated circuits). The features can be implemented in a single process or distributed among multiple processors at one or many locations. For example, the features can employ cloud technology for data transfer, storage, and/or analysis.
[0066] Other embodiments are within the scope of the claims.