NANO-CERAMIC COATING MAGNIFIED DENTAL MIRROR
20230122799 · 2023-04-20
Assignee
Inventors
Cpc classification
G02B1/18
PHYSICS
A61B1/247
HUMAN NECESSITIES
G02B27/0006
PHYSICS
International classification
Abstract
The present disclosure provides a dental mirror having a handle and a mirror head coupled to a first end of the handle. The mirror head includes a double-sided mirror having a nano-ceramic coating that is hydrophobic and transparent. The nano-ceramic coating includes more than 80 wt % of silicon dioxide nanoparticles having an average diameter of less than 100 nm. The dental mirror also includes means for rotating the mirror head and a first button configured to control rotation of the mirror head.
Claims
1. A dental mirror, comprising: a handle; a mirror head coupled to a first end of the handle, the mirror head including a double-sided mirror having a nano-ceramic coating that is hydrophobic and transparent, wherein the nano-ceramic coating comprises more than 80 wt % of silicon dioxide nanoparticles having an average diameter of less than 100 nm; means for rotating the mirror head; and a first button configured to control rotation of the mirror head.
2. The dental mirror of claim 1, wherein the nano-ceramic coating is formed by treating the double-sided mirror with KubeBond GlassShield.
3. The dental mirror of claim 1, wherein the double-sided mirror has a first side providing a normal view and a second side providing a magnified view.
4. The dental mirror of claim 3, wherein the second side provides four times magnification.
5. The dental mirror of claim 1, further comprising: a lighting element for producing light; and a second button configured to turn on and off the lighting element.
6. The dental mirror of claim 5, wherein the lighting element is positioned on the handle and faces the mirror head.
7. The dental mirror of claim 1, wherein the mirror head is removable.
8. The dental mirror of claim 1, further comprising a base affixed to a second end of the handle, the base being wider than the handle.
9. The dental mirror of claim 8, wherein the base is 1.5 to 2.3 times as wide as the handle.
10. The dental mirror of claim 9, wherein: the base has a diameter of about 9 mm to about 14 mm, and the handle has a diameter of about 5 mm to about 7 mm.
11. The dental mirror of claim 8, wherein an overall length of the base and the handle is in a range of about 130 mm to about 150 mm.
12. The dental mirror of claim 8, wherein masses of the mirror head and the base are balanced so that the dental mirror has a center of gravity which is closer to the base than to the mirror head.
13. The dental mirror of claim 8, further comprising: a battery bank space defined in the base.
14. The dental mirror of claim 1, wherein the double-sided mirror has a diameter in a range of about 20 mm to about 24 mm.
15. The dental mirror of claim 1, wherein the mirror head includes a shaft arranged between the double-sided mirror and the handle.
16. The dental mirror of claim 15, wherein: the shaft is coupled to the first end of the handle such that the shaft is rotatable and removable, and the first button is configured to control rotation of the shaft.
17. The dental mirror of claim 16, wherein: the shaft rotates 180 degrees per rotation to switch sides for the double-sided mirror.
18. The dental mirror of claim 15, wherein the shaft and the double-sided mirror are placed at an angle such that the shaft and the double-sided mirror are non-coplanar.
19. The dental mirror of claim 18, wherein the double-sided mirror is manually rotatable on the shaft for adjusting the angle.
20. The dental mirror of claim 1, further comprising: a rubber frame along a circumference of the double-sided mirror.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] A more complete appreciation of this disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION
[0031] In the drawings, like reference numerals designate identical or corresponding parts throughout the several views. Further, as used herein, the words “a,” “an” and the like generally carry a meaning of “one or more,” unless stated otherwise.
[0032] Furthermore, the terms “approximately,” “approximate,” “about,” and similar terms generally refer to ranges that include the identified value within a margin of 20%, 10%, or preferably 5%, and any values therebetween.
[0033] Aspects of the present disclosure are directed to a dental mirror. The dental mirror is used by dentists or other dental professionals in performing typical dental treatment procedures within a patient's mouth (oral cavity). The dental mirror of the present disclosure eases the process of working within the oral cavity and enhances the productivity of the dentists or other dental professionals. The dental mirror includes a nano-ceramic coating that exhibits self-cleaning properties, a double-sided mirror equipped with a self-rotating feature to allow the double-sided mirror to be conveniently switched to provide a normal view or a magnified view, a rubber frame that aids comfortable retraction of the dental mirror from the oral cavity, a lighting element to emanate light within the oral cavity, and a power bank space to house a battery that renders the dental mirror portable.
[0034] Referring to
[0035] In an embodiment, the handle 110 may include a grip region 114 extending along a portion of a length thereof. In one or more examples, the grip region 114 may be defined on a surface of the handle 110 by forming a texture pattern or a protrusion pattern, or the like. Further, in an example, the handle 110 may include an enlarged section 116, at the first end 112a thereof, having a diameter greater than a remaining portion of the handle 110. The enlarged section 116 may be configured to house one or more components of the dental mirror 100. Further, the enlarged section 116 defines a top surface 118 configured to support or allow mounting of other components of the dental mirror 100.
[0036] The dental mirror 100 also includes a mirror head 120 coupled to the first end 112a of the handle 110, where manipulation of certain elements in the handle 110 allows maneuvering of the mirror head 120 with respect to a longitudinal axis of the handle 110. As shown, the mirror head 120 is generally flat. In other embodiments, one or two sides of the mirror head 120 can be curved, for example being concave or bent inward to provide a magnified view, which will be explained in detail later. In some examples, the mirror head 120 may be circular or elliptical in shape. In an aspect of the present disclosure, the mirror head 120 is removable. For this purpose, the mirror head 120 may be attached to the handle 110 by a detachable joint (not shown), to allow removal and replacement of the mirror head 120 from the handle 110 when required. In an example, the detachable joint may be one of a form-closed joint, a screw-type joint, a spring-type joint, a pin-type joint, a plug-type joint, a keyed joint, a clamped joint or a combination thereof, as known in the art.
[0037] The mirror head 120 includes a mirror frame 124 and a double-sided mirror 122 snugly fitted to the mirror frame 124. Preferably, the double-sided mirror 122 conforms to the shape of the mirror frame 124. The double-sided mirror 122 has a diameter ‘D.sub.M’ (as represented in
[0038] The dental mirror 100 further includes a rubber frame along a circumference of the double-sided mirror 122. In one embodiment, the mirror frame 124 may be made of rubber material and hence may be constitute the rubber frame. Hereinafter, the “mirror frame 124” has been interchangeably referred to as “rubber frame 124”. In another embodiment, the rubber frame may be a separate component configured to extend circumferentially on the double-sided mirror 122. In such an arrangement, the rubber frame may lie sandwiched between the mirror frame 124 and the double-sided mirror 122 in an assembled condition of the mirror head 120. Such use of soft and elastic material for the rubber frame 124 may help with easy insertion and retraction of the dental mirror 100 from the oral cavity of the patient, without causing injury to the teeth or other regions of the oral cavity when the dental mirror 100 accidently contacts such regions during insertion or retraction of the dental mirror 100.
[0039] Referring to
[0040] According to aspects of the present disclosure, the mirror head 120 includes a nano-ceramic coating 128 that is hydrophobic and transparent. Specifically, the nano-ceramic coating 128 may be applied to both the first side 126a and the second side 126b of the double-sided mirror 122. The hydrophobic characteristic of the nano-ceramic coating 128 provides an effective composition for repelling spray, such as water from the surfaces of the first side 126a and the second side 126b of the double-sided mirror 122. Further, transparent characteristic of the nano-ceramic coating 128 ensures proper visibility of regions of interest on the reflective surfaces of the first side 126a and the second side 126b of the double-sided mirror 122.
[0041] In an embodiment, the nano-ceramic coating 128 includes more than 80 wt % (percentage by weight) of silicon dioxide nanoparticles having an average diameter of less than 100 nm. That is, the major constituent of the nano-ceramic coating 128 is the silicon dioxide (SiO.sub.2) which is an inorganic oxide. In some embodiments, the percentage of silicon dioxide nanoparticles in the nano-ceramic coating 128 may be as high as 95 wt %. In particular, the percentage of silicon dioxide nanoparticles in the nano-ceramic coating 128 may vary between 80 wt % to 90 wt %, preferably between 83 wt % to 87 wt %. Further, in the present examples, the average diameter of the silicon dioxide nanoparticles may vary between 60 nm to 100 nm, preferably between 70 nm to 90 nm, preferably between 75 nm to 85 nm. In particular, the average diameter of the silicon dioxide nanoparticles may be about 80 nm.
[0042] High thermal resistance and strength of silicon dioxide in the nano-ceramic coating 128 can provide protection against environmental wear and tear on the double-sided mirror 122. For example, the nano-ceramic coating 128 may have a high melting point of about 2,900° F. (or about 1,600° C.). Additionally, the nano-ceramic coating 128 may have a molecule hardness of about 7 units and can reach up to 9 units on the Mohs scale. In an example, the nano-ceramic coating 128 may be formed by suspending silicon dioxide in the form of nanoparticles in a resin, that may be applied as paint. Preferably, the nano-ceramic coating 128 is formed by treating the double-sided mirror 122 with KubeBond GlassShield. The KubeBond GlassShield is a product known in the art to have the composition as described in the preceding paragraph. The KubeBond GlassShield is in the form of “liquid ceramic” which may transform from a transparent liquid to a transparent ceramic film when applied on surfaces, such as the reflective surfaces of the first side 126a and the second side 126b of the double-sided mirror 122, making it easier to be implemented for the dental mirror 100.
[0043] According to some aspects of the disclosure, in the nano-ceramic coating 128, a ceramic barrier seals an underlying surface against contact with the environment and provides hydrophobic and oleophobic properties, scratch resistance, anti-stain functionality and acid/alkaline resistance. The ceramic barrier enables strong protection and creates a surface that stays cleaner for longer, without any visible finishing after application. The described composition for the nano-ceramic coating 128 provides high hydrophobicity and prevents adhesion of liquids, while enhancing the shine and color of the reflective surfaces of the first side 126a and the second side 126b of the double-sided mirror 122. With the super hydrophobic effect, the nano-ceramic coating 128 reduces the surface energy of the aforementioned reflective surfaces with a water contact angle of 110-120 degrees, allowing water to bead together and easily roll-off therefrom. Further, such composition of the nano-ceramic coating 128 exhibits excellent bonding strength with the coated surface and forms a hard-cubic ceramic layer, which protects the coated surfaces from contaminants and harsh chemicals, without affecting the look or feel of the reflective surfaces, thus making the double-sided mirror 122 strong, shiny, and sparkling, and easy to maintain. Further, such composition can withstand high pressure (for example, up to 30 PSI), high temperature sterilization (for example, up to 274° F.), and prevents scratching or chipping of the reflective surfaces that may otherwise occur during autoclaving (as required for surgical instruments) without warping or melting, thus proving no harmful health-related side effects, and making it ideal for the dental mirror 100.
[0044] Further, in an aspect of the present disclosure, as illustrated in
[0045] Typically, size of tooth surface and indications of early signs of harm to a tooth are difficult to detect and view in detail with only the normal view 200A as reflected by the first side 126a of the double-sided mirror 122. In order to clearly view an area suspected of damage in the oral cavity and to accurately diagnose issues caused to the teeth, the user of the dental mirror 100 may need magnification of the suspected area. To that end, the magnified view 200B as reflected by the second side 126b of the double-sided mirror 122 assists the user to effectively view the suspected area and perform the dental treatment procedure. Further, as may be appreciated, the user may need to switch between the normal view 200A and the magnified view 200B to properly assess condition of the oral cavity while performing the dental treatment procedure.
[0046] The dental mirror 100 also includes an electrical or mechanical component for rotating the mirror head 120. As illustrated in
[0047] In an embodiment, the rotation source may be located in the handle 110. Specifically, the rotation source may be accommodated in the enlarged section 116 of the handle 110. In particular, as shown in
[0048] Referring to
[0049] The shaft 130 may be rotatably coupled to the rotation source. In an example, the rotation source may include a stepper motor operably connected to the shaft 130 at the first end 112a of the handle 110. The stepper motor may be connected to the shaft 130 by a worm drive to provide discrete rotational movement to the shaft 130, thus allowing adjustment of orientation of the mirror head 120 with respect to the handle 110. In some examples, the dental mirror 100 may include roller bearings (not shown) provided at an interface of the stepper motor and the shaft 130 to provide smooth rotational movement thereof. In some embodiments, the dental mirror 100 may be configured to allow extension of length of the shaft 130 with respect to the handle 110.
[0050] Further, the dental mirror 100 includes a first button 132. As better shown in
[0051] Referring back to
[0052] Further, the base 140 may be shorter than the handle 110. That is, a length ‘L.sub.B’ the base 140 is smaller than a length ‘L.sub.H’ of the handle 110. In an embodiment, an overall length ‘L’ of the base 140 and the handle 110 is in a range of about 130 mm to about 150 mm. The overall length ‘L’ represents a sum of the length ‘W.sub.H’ of the handle 110 and the length ‘L.sub.B’ the base 140. Generally, the overall length ‘L’ of the base 140 and the handle 110 may vary from about 100 mm to about 200 mm. In some embodiments, the overall length ‘L’ of the base 140 and the handle 110 is about 140 mm.
[0053] In an embodiment, the dental mirror 100 further includes a battery bank space 142 (as shown in
[0054] In some examples, the battery 144 may be in the form of a button cell, also referred to as a button battery or a coin battery. The base 140 may include a charging interface (not shown) to allow for recharging the battery 144. The battery bank space 142 may define a volume to accommodate a sufficient number of batteries to power the dental mirror 100 for a long duration.
[0055] Further, it may be appreciated that the inclusion of the double-sided mirror 122 in the mirror head 120 and the battery 144 in the battery bank space 142 in the base 140 adds weight at different sections in the dental mirror 100. In the dental mirror 100 of the present disclosure, masses of the mirror head 120 and the base 140 are balanced so that the dental mirror 100 has a center of gravity which is closer to the base 140 than to the mirror head 120. Since the dental mirror 100 is held at the handle 110, the center of gravity of the dental mirror 100 may preferably be located in the handle 110 (thus closer to the base 140 than to the mirror head 120) to allow for convenient handling of the dental mirror 100 by the user. Typically, an overall mass of the base 140 and the handle 110 may be greater than a mass of the double-sided mirror 122, thus the dental mirror 100 may be easily handled by the user. With such configuration, the dental mirror 100 may be able to stand upright when the base 140 is supported on a planar surface, as may be desired for storage or display purposes of the dental mirror 100.
[0056] In an embodiment, the dental mirror 100 further includes a lighting element 150 for producing light. In a preferred embodiment, the lighting element 150 is positioned on the handle 110 and faces the mirror head 120. In particular, the lighting element 150 may be positioned on the top surface 118 of the handle 110. In the illustrated examples, the lighting element 150 is shown as a point light source, such as a single LED. As better shown in
[0057]
[0058] To this end, embodiments of the present disclosure provide the dental mirrors 100 and 500 that include features of self-cleaning, lighting the oral cavity, rotating the sides of the double-sided mirror 122, and magnifying the suspected area. Additionally, the dental mirrors 100 and 500 provide a continuous sight of the suspected area by reflecting clear images on the sides of the double-sided mirror 122. The dental mirror 100, 500 can be manufactured easily in a cost-efficient manner.
[0059] To conform to surgical requirements, the dental mirrors 100 and 500 can be constructed from non-corroding, non-pressure sensitive, and non-heat sensitive materials. In one or more examples, the components of the dental mirrors 100 and 500, including the handle 110, the mirror head 120 (specifically the mirror frame 124 therein) and the base 140 may be made of metallic material, such as titanium alloy. Use of such material allows the dental mirrors 100 and 500 to be autoclaved, as required with the surgical instruments, without adverse effects.
[0060] The dental mirrors 100 and 500 of the present disclosure provide a self-cleaning feature with the use of the nano-ceramic coating 128 which has hydrophobic properties and thus eliminates settlement of water particles or debris on the reflective surfaces of the dental mirrors 100 and 500. This allows cleaning the double-sided mirror 122 while still in use, thereby eliminating the need to pause the dental treatment procedure repeatedly for manual cleaning. As such, the dental mirrors 100 and 500 achieve significant time saving for dental professionals in completing the dental treatment procedures. Further, the dental mirrors 100 and 500 do not require a complete redesign unlike traditional dental mirrors which requires widening of handle to allow water and air channels to be routed therethrough to achieve the self-cleaning feature.
[0061] The dental mirrors 100 and 500 reduce the need of using multiple tools while working, by providing multiple aids therein. In addition to the self-cleaning feature, the dental mirrors 100 and 500 provide two reflective surfaces (providing the normal view 200A and the magnified view 200B, as desired) as part of a removable and replaceable mirror head 120. The dental mirrors 100 and 500 are also provided with buttons 132, 152 for rotating the mirror head 120 and turning on and off the lighting element 150 for convenience of the user. The reflective surface of the mirror head 120 is aligned with the buttons 132, 152 such that the reflective surface is oriented properly to allow the user holding the handle 110 to have a direct view of the reflective surface.
[0062] Embodiments of the present disclosure are illustrated with respect to
[0063] Obviously, numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.