DUAL MOTOR PUMP ASSEMBLY
20250129774 ยท 2025-04-24
Inventors
- Shawn Kahan (Dorval, CA)
- Sun WEIGUO (Ningbo, CN)
- Zhang SHIKUN (Ningbo, CN)
- Dong QIANQIN (Ningbo, CN)
- Yan FENGJIE (Ningbo, CN)
- Yang CHUAN (Ningbo, CN)
Cpc classification
B08B3/026
PERFORMING OPERATIONS; TRANSPORTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B2203/0247
PERFORMING OPERATIONS; TRANSPORTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plunger pump includes a base and a motor. The base is provided with a first pump body and a second pump body. The flow rate of the first pump body is equal to the flow rate of the second pump body. The first pump body is connected to a first motor. The second pump body is connected to a second motor. The first pump body is equipped with an inlet channel, one end of the inlet channel is equipped with a common inlet port, the second pump body is equipped with an outlet channel, one end of the outlet channel is equipped with a common outlet port, the inlet channel is set on the side far from the first motor, and the outlet channel is set on the side far from the second motor.
Claims
1. A pressure washer pump assembly comprising, first and second pump assemblies each having an associated pump chamber and being adapted to pressurize fluid therein, a conduit assembly for receiving a pressurized fluid flow therethrough, and first and second valve assemblies, the conduit assembly comprising a fluid inlet conduit, an intermediate conduit and a fluid outlet conduit, the fluid inlet conduit comprising: an inlet end adapted for fluid communication with a water source, providing a fluid flow at an input pressure, and an output end fluidically communicating with the first valve assembly, the first valve assembly including a first valve chamber and a first valve member, the actuation of the first valve member in the first valve chamber selectively communicating the output end of the inlet conduit and an inlet end intermediate conduit either directly, wherein the fluid flow is received in the intermediate conduit substantially at the input pressure, or via the first pump chamber whereby the activation of the first pump assembly pressurizes the fluid flow received in the intermediate conduit to a first pressure higher than the input pressure, an output end of the intermediate conduit fluidically communicating with the second valve assembly, the second valve assembly including a second valve chamber and a second valve member, the actuation of the second valve member in the second valve chamber selectively communicating the output end of the intermediate conduit and an inlet end of the fluid outlet conduit either directly, wherein the fluid flow is received in the fluid outlet conduit at substantially the same pressure as in the fluid flow in intermediate conduit, or via the second pump chamber whereby activation of the second pump assembly pressurizes the fluid flow received in the fluid outlet conduit to a second pressure higher than the pressure of the fluid flow in the intermediate conduit.
2. The pressure washer pump assembly as claimed in claim 1, wherein the first pump assembly includes a DC pump drive motor.
3. The pressure washer pump assembly as claimed in claim 2, wherein the second pump assembly includes an AC pump drive motor.
4. The pressure washer pump assembly as claimed in claim 1, wherein the first valve member comprises a mechanical loader valve, an electromagnetic valve or a solenoid valve.
5. The pressure washer pump assembly as claimed in claim 1, wherein the second valve member comprises a mechanical loader valve, an electromagnetic valve or a solenoid valve.
6. The pressure washer pump assembly as claimed in claim 1, wherein said first pump assembly comprises a plunger pump.
7. The pressure washer pump assembly as claimed in claim 1, wherein the second pump assembly comprises a plunger pump.
8. The pressure washer pump assembly as claimed in claim 1, further comprising a controller, the controller operable to concurrently activate the first pump motor concurrently when the first valve member is actuated to fluidically communicate the output end of the inlet conduit with the first pump chamber.
9. The pressure washer pump assembly as claimed in claim 8, further wherein the controller is operable to concurrently activate the second pump motor concurrently when the second valve member to fluidically communicate the output end of the intermediate conduit with the second pump chamber.
10. The pressure washer pump assembly as claimed in claim 3, further wherein the DC pump drive motor is battery powered.
11. A pressure washer pump assembly comprising, a first pump assembly and a second pump assembly, each of the first and second pump assemblies having an associated pump chamber and a pump motor operable to pressurize fluid therein, a conduit assembly for receiving a pressurized fluid flow therethrough, and first and second valve assemblies, and a controller operable to selectively control operation of the first pump assembly pump motor and the second pump assembly pump motor either independently or in tandem, the conduit assembly comprising a fluid inlet conduit, an intermediate conduit and a fluid outlet conduit, the fluid inlet conduit comprising: an inlet end adapted for fluid communication with a water source, providing a fluid flow at an input pressure, and an output end fluidically communicating with the first valve assembly, the first valve assembly including a first valve chamber; and valve operable with the selected activation of the first pump assembly pump motor to provide fluid communication with the intermediate conduit either directly with the inlet end with the inlet end wherein the fluid flow is received in the intermediate conduit substantially at the input pressure, or when the first pump assembly pump motor is activated, via the first pump chamber, whereby the activation of the first pump assembly pump motor pressurizes the fluid flow received in the intermediate conduit to a first pressure higher than the input pressure, an output end of the intermediate conduit fluidically communicating with the second valve assembly, the second valve assembly including a second valve chamber and valve operable with the selective activation of the second pump assembly motor to provide fluid communication with the fluid outlet conduit either directly, wherein the fluid flow is received in the fluid outlet conduit at substantially the same pressure as in the fluid flow in intermediate conduit, or when the second pump assembly pump motor is activated, via the second pump chamber, whereby activation of the second pump assembly pressurizes the fluid flow received in the fluid outlet conduit to a second pressure higher than the pressure of the fluid flow in the intermediate conduit.
12. The pressure washer pump assembly as claimed in claim 11, wherein the first pump assembly pump motor is selected as a brushed DC motor or a brushless DC motor, and the second pump assembly pump motor comprises AC pump drive motor.
13. The pressure washer pump assembly as claimed in claim 12, wherein the first valve assembly valve is selected from the group consisting of a mechanical loader valve, an electromagnetic valve and a solenoid valve, and wherein the first valve assembly includes a check valve restricting return fluid flow from said intermediate into said fluid inlet conduit.
14. The pressure washer pump assembly as claimed in claim 13, wherein the second valve assembly valve is selected from the group consisting of a mechanical loader valve, an electromagnetic valve and a solenoid valve, and wherein the second valve assembly includes a check valve restricting return fluid flow from said fluid outlet conduit into said intermediate conduit.
15. The pressure washer pump assembly as claimed in claim 14, wherein said first pump assembly motor comprises a battery powered DC pump motor.
16. The pressure washer pump assembly as claimed in claim 11, wherein said first pump assembly pump motor is selected to pressurize fluid in said first pump chamber to a first pressure range selected at between about 800 and 1,400 PSI, and said second pump assembly pump motor is selected to pressurize fluid in said second pump chamber to a second pressure range, whereby when fluid is received in said intermediate conduit at the input pressure, the second pressure range being about 1,000 and 3,000 PSI and when fluid is received in said intermediate conduit at said first pressure, the second pressure range being about 800 to 2,000 PSI higher than the first pressure range.
17. The pressure washer pump assembly as claimed in claim 16, wherein the first pump assembly comprises a plunger pump actuable by the first pump assembly motor to pressurize fluid in said associates pump chamber to said first pressure range.
18. The pressure washer pump assembly as claimed in claim 3, wherein said first pump assembly pump motor is selected to pressurize fluid in said first pump chamber to a first pressure range selected at between about 800 and 1,400 PSI, and said second pump assembly pump motor is selected to pressurize fluid in said second pump chamber to a second pressure range, whereby when fluid is received in said intermediate conduit at the input pressure the second pressure range being about 1,000 and 3,000 PSI and when fluid is received in said intermediate conduit at said first pressure, the second pressure range being about 800 to 2,000 PSI higher than the first pressure range.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0062] The following will provide a further detailed description of the present application in conjunction with the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are only drawn for the purpose of explaining the preferred embodiments and therefore should not be used as a limitation on the scope of the present application. In addition, unless otherwise specified, the accompanying drawings only represent the composition or construction of the described object conceptually and may contain exaggerated displays, and the accompanying drawings are not necessarily drawn to scale.
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BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0077] The following is a detailed explanation of the present disclosure, combined with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain best mode contemplated and are not intended as limiting.
[0078] Those skilled in the art should understand that in the disclosure of the present invention, the terms vertical, horizontal, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside, etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, Rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, the above terms cannot be understood as limiting the present invention.
[0079] Reference may be made to
[0080] The pump assembly 70 is shown best in
[0081]
[0082] The second pump assembly 76 is shown best in
[0083] At its outlet end, the intermediate conduit fluid 86 is provided in fluid communication, with the outlet conduit 88 via the second valve assembly 80. The second valve assembly 80 includes a mechanical unloader valve 104 and a check valve 110. The check valve 110 is configured to prevent return fluid flow from the fluid outlet conduit 88 back towards the intermediate conduit 86. The intermediate conduit 86 and unloader valve 104 are preferably configured to permit fluid flow directly from the intermediate conduit 86 into the outlet conduit 88 when the pump motor 101 remains deactivated.
[0084] On activation of the pump motor of the pump motor 101, the unloader valve 104 selectively opens to allow fluid flow into the second pump chamber 102. In the second pump chamber 102, the fluid is either initially pressurized to pressures of about 1000 and 3000 PSI, or alternatively, where pressurized fluid from the first pump assembly 74 is further pressurized by an additional 800 to 2000 PSI.
[0085] The second valve assembly 80 is thus operable to selectively communicate an output end of the intermediate conduit 86 either directly with the fluid outlet conduit 88, or alternatively, to the second pump chamber 102 of the second pump assembly via the selective operation unloader valve 104. Although not essential, a most preferred construction, each of the unloader valves 94/104, are provided as either a mechanical valve, or alternately, electromechanical or solenoid valves which are controlled in operation by the control panel 58 and controller 60 may be used.
[0086] The second pump assembly 76 is shown best in
[0087] In a preferred mode of operation, it is envisioned that the DC pump motor 95 is operable to pressurize the fluid flow in the first pump chamber to pressures in the range of about 900 to 1200 PSI under DC power operations. Fluid flow moving into the second pump chamber 102 is further pressurized by the AC pump motor 101.
[0088] It is further understood that with the present invention, the pressure washer 50 may be operated to provide a pressurized fluid flow via the outlet port 112 operating only the first pump assembly 74 in DC mode, by operating only the second pump assembly 76 in AC mode, or as a hybrid operation whereby both the first DC pump assembly 74 and the second AC pump assembly 76 are operated concurrently to provide boosted or over pressure spray.
[0089] Reference may be had to
[0090] The base 115 is provided with a first pump body 123 and a second pump body 124 which define pump chambers 96,102. The flow rate per unit area of the first pump body 123 is equal to the flow rate per unit area of the second pump body 124. The motor arrangement comprises the first DC pump motor 95 and the second AC pump motor 101, wherein the first pump body 123 is connected to the first DC motor 95, and the second pump body 124 is connected to the second AC motor 101. The power of the first DC motor 95 is equal to or less than that of the second AC motor 101. The first pump body 123 is equipped with a body inlet in selective communication with one end of the inlet conduit 84. The second pump body 124 is equipped with a chamber outlet in fluid communication with the outlet conduit 88.
[0091] Specifically, the first pump body 123 is equipped with a first chamber outlet, the inlet conduit 84 is provided in fluid communication with the first chamber inlet via unloader valve 94. The unloader valve 94 be provided as a mechanical unloader valve which when activated is adapted to permit fluid flow into the first pump chamber 96, on a fluid pressure in the first body pump 123 reaching a first preselected threshold pressure.
[0092] The pump chamber 96 is fluidically coupled to the second intermediate fluid conduit 86 via the check valve 98. The intermediate conduit 86 in turn is fluidically communicated with the second pump chamber 102 via unloader valve 104. In a simplified construction, unloader valve 104 may be provided as a mechanical unloader valve adapted to fluidically communicate the output end of the intermediate conduit 86 and the output conduit 86 depending on the pressure in the second pump chamber 102. The inlet conduit 84 is press-fit into the end of the intermediate conduit 86 making the connection simple and reliable, facilitating installation, disassembly, and later maintenance. The first pump body 123 and the second pump body 124 share the common base 115, and the two pump bodies 123,124 are provided fluidically in series, providing the common inlet port 51 and common outlet port 112, simplifying the layout of the hydraulic system pipeline of the entire pump assembly 70. This in turn allows the plunger pump to be made smaller in volume, more compact in structure, and convenient for movement and portability.
[0093] When high-pressure liquid outlet flow is required, the input fluid flow 100 is pressurized twice first through the first pump body 123 and then the second pump body 124, which has a higher pressure and can meet the requirements of a larger impact force for the cleaning machine. In addition, each pump body 123,124 has an associated separate motor opened in a, which allows for relatively low power requirements compared to a single motor. When used, the pressure washer 50 can be opened in a single or double, motor operation mode, resulting in less relative loss and more energy saving. It should be noted that when the first motor 95 is a DC motor, battery power is supplied from the battery pack 54; while the second pump motor 101 is an AC motor, powered by AC (mains) power. When these two motors 95,101 work together, a smaller external current can be used to achieve higher pressure while the preferred embodiment illustrates two pump assemblies 74,76 as used, the invention is not so limited. It can be understood that a third pump body can also be installed on the base 115, which is connected to the third or respective further motor. There is no specific limit on the specific number of pump bodies here.
[0094] In the preferred embodiment of the invention, the first unloader valve 94 is arranged at the connection between the fluid inlet conduit 84 and the second intermediate conduit 86. The first unloader valve 94 controls the connection or blockage between the inlet conduit 84 and the pump chamber 96 and intermediate conduit 86. When the first unloader valve 94 is unactivated, the fluid inlet conduit 84 is connected to the intermediate conduit 86 and the fluid flow moves directly therein. This situation is applicable to non high-pressure water, such as watering gardens, green belts, etc.
[0095] When the first unloader valve 94 is activated, the direct connection between the inlet conduit 84 and the second intermediate conduit 86 is blocked, and the liquid flow enters the first pump body 123 and pump chamber 96 from the inlet conduit 84 for pressurization. Fluid flow from the intermediate conduit 86 to the outlet conduit 88 is regulated by the second unloader valve 104 in a similar manner. When the second loader valve 104 is activated, the direct connection between the intermediate conduit 86 and the outlet conduit 88 is blocked, and liquid flow enters the second pump body 124 and pump chamber 102 from the intermediate conduit 86 before entering the outlet conduit 88. Movement of the water flow into the second pump body 124 allows for pressurization to higher PSI levels by virtue of the more powerful AC pump 101, before entering the outlet conduit 88. This situation is suitable for the output of high-pressure water flows, such as cleaning roads, washing cars, etc. The setting of the first loader valve 94 makes the series plunger pump more functional and has a wider range of applications.
[0096] In a most preferred embodiment of the present disclosure, the liquid inlet conduit 84 and/or first chamber inlet may be at least partially integrated with or arranged on the first end cover 115. The first pump body 123 is equipped with the first pump chamber 96, and which defines a first chamber inlet, and a first chamber outlet. The first chamber inlet and a first liquid outlet are preferably both located near the first end cover 115 and are each selectively fluidically connected to the inlet conduit 84, and intermediate conduit 86, respectively. The first pump chamber 96 is equipped with a first plunger 170, which reciprocates in the first pump chamber 96 under the drive of the first DC motor 95. When the first plunger 170 moves in the direction of the first DC motor 95, the liquid flow is drawn through the chamber inlet, and the liquid enters the first pump chamber 96. When the first plunger 130 moves towards the direction of the first end cover 115, the liquid entering the first pump chamber 96 is compressed through the chamber outlet, and into the intermediate conduit 86 past the check valve 98 and towards the outlet conduit 88.
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[0099] In another embodiment, a third channel may be arranged between the second liquid outlet and the liquid outlet conduit 88. The third channel may be at least partially arranged on the second end cover 115. The liquid from the second liquid outlet first enters the third channel, and then enters the liquid outlet conduit 88 through the third channel.
[0100] If the user needs to wash the car, high-pressure water needs to be used at this time. Liquid flow 100 enters the inlet conduit 86 through the threaded coupling 90 inlet port 5. The liquid flow 100 is pressurized by the first pump body 123. The fluid flow 100 flows from the inlet conduit 86 to the intermediate conduit 86, then from the intermediate conduit 86 to the second pump body 124. After being pressurized by the second pump body 124, the fluid flow flows out of the output conduit 88, and is discharged through the common outlet port 112 as in high pressure flow 200. After two pressurizations of the first pump body 123 and the second pump body 124, the output liquid flow is output at a higher pressure.
[0101] If the user needs to lower pressure or to water the flowers, normal pressure water is needed. The second unloader valve 104 is activated as for example to open a direct fluid connection, the intermediate conduit 86 and the outlet conduit 88. Water flow 100 enters the inlet conduit 84 through the threaded coupling 90. If higher pressure is needed, the water flow 100 may be pressurized to a first pressure by the first pump body 123. The pressurized flow flows from the output from the first pump chamber 102 may then directly flow from the intermediate conduit 86 to the outlet conduit 88 for discharge.
[0102] The pressure washer 30 is equipped with a control panel 58, which is divided into three positions. A first position is for the first pump body 123 to work independently, and the first position can be selected when watering flowers or where lower pressures are needed. The second position is when the second pump body 124 works alone. When the second pump body 124 works alone, the liquid enters the second pump body 124. The third operational method is when the first pump body 123 and the second pump body 124 work simultaneously, and the output liquid flow pressure is at its maximum, as for example, washing a car, deck or the like, the third gear can be selected.
[0103] Refer to
[0104] Referring to
[0105] In order to reduce the friction between the plunger 800 and the cam 400, the cam 400 is equipped with a first plane bearing 300. One end of the plunger 800 contacts the first plane bearing 350, and the first plane bearing 300 moves with the rotation of the cam 400. The first plane bearing 300 drives the plunger 800 to move back and forth.
[0106] As shown in
[0107] It should be noted that there is a groove 204 on the other side of the driven gear 250, and several limit protrusions 205 are set on the inner circumference of the groove 204. A first annular protrusion is set on the side of the cam 400 near the driven gear 250, and several second card slots 403 are set on the first annular protrusion. The number and position of the limit protrusion 205 and the second card slot 403 correspond. The second card slot 403 matches the limit protrusion 205 to connect the cam 400 with the driven gear 250.
[0108] Specifically, the height of the first annular protrusion gradually decreases or increases in the radial direction. As shown in
[0109] As shown in
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[0111] While the detailed description describes the dual motor pump assembly as being used in a pressure washer to output a high pressure water flow, the invention is not so limited. It is to be appreciated that the pump assembly may be used in a variety of different applications, including the conveyance and pressurization of a variety of types of liquid as used as other fluids.
[0112] The above has provided a detailed introduction to this application, and specific examples have been applied to explain the principles and implementation methods of this application. The explanations of the above examples are only used to help understand this application and its core ideas. It should be pointed out that for ordinary technical personnel in this field, without departing from the principles of this application, several improvements and modifications can be made which also fall within the scope of the invention.