INTERLOCKING FORMS FOR MAKING SAND STRUCTURES, KITS WITH INTERLOCKING FORMS AND METHOD OF USE
20250128181 ยท 2025-04-24
Inventors
Cpc classification
International classification
Abstract
A sandcastle building system includes interlocking forms that allow users to build various tower and wall shapes, thereby providing endless creative possibilities. Each interlocking forms has a non-removable connecting or locking pin that facilitates connecting one interlocking form to an adjacent form. Each form has a surface that is configured to impart a design on sand surrounded by the forms to create a castle-look once the forms are removed. The forms can also include an anchor peg assembly that allows the forms to be stabilized in sand when the sand castle is being built.
Claims
1. An interlocking form for use in building sand structures comprising: a body portion having opposing first and second end portions and first and second surfaces, one of the first and second surfaces having first protrusions extending therefrom to simulate a wall structure, the first end portion including first and second spaced apart female connectors and the second end portion including third and fourth spaced apart female connectors; a locking pin comprising a top portion, body portion, and end portion, the body portion sized to slide in an opening in the first female connector and in an opening in the second female connector such that the end portion can extend from a bottom of the second female connector when the locking pin is in a lowered state and be positioned in the opening of the first female connector when the locking pin is in a retracted state; and means for retaining the end portion of the locking pin in the opening in the first female connector to keep the locking pin and body portion together when the interlocking form is used for sand structure building.
2. The interlocking form of claim 1, wherein the body portion is curved or straight.
3. The interlocking form of claim 1, wherein the retaining means further comprises: a slot in the locking pin, the slot including a bottom surface; and a moveable protrusion in the first female connector, the moveable protrusion having a ramp terminating at a free end portion of the moveable protrusion, the ramp and free end portion extending into the opening in the first female connector, movement of the moveable protrusion allowing the end portion and body portion of the locking pin to pass through the opening in the first female connector, the free end portion of the moveable protrusion engaging the bottom surface of the slot to retain the end portion of the locking pin in the first female connector.
4. The interlocking form of claim 1, further comprising means for holding the locking pin in the first female connector when the locking pin is in the retracted state.
5. The interlocking form of claim 1, further comprising a means for holding the locking pin in the first female connector when the locking pin is in the lowered state.
6. The interlocking form of claim 4, further comprising a means for holding the locking pin in the first female connector when the locking pin is in the lowered state.
7. The interlocking form of claim 4, wherein the retaining means further comprises: a slot in the locking pin, the slot including a bottom surface; and a moveable protrusion in the first female connector, the moveable protrusion having a ramp terminating at a free end portion of the moveable protrusion, the ramp and free end portion extending into the opening in the first female connector, movement of the moveable protrusion allowing the end portion and body portion of the locking pin to pass through the opening in the first female connector, the free end portion of the moveable protrusion engaging the bottom surface of the slot to retain the end portion of the locking pin in the first female connector, and the retracted state holding means further comprising a first rib positioned in the slot near the end portion of the locking pin and configured to engage the ramp of the moveable protrusion to prevent the locking pin from moving to the lowered state once in the retracted state.
8. The interlocking form of claim 5, wherein the retaining means further comprises: a slot in the locking pin, the slot including a bottom surface; and a moveable protrusion in the first female connector, the moveable protrusion having a ramp terminating at a free end portion of the moveable protrusion, the ramp and free end portion extending into the opening in the first female connector, movement of the moveable protrusion allowing the end portion and body portion of the locking pin to pass through the opening in the first female connector, the free end portion of the moveable protrusion engaging the bottom surface of the slot to retain the end portion of the locking pin in the first female connector, and the lowered state holding means further comprising a second rib positioned in the slot near the top portion of the locking pin and configured to engage the free end portion of the moveable protrusion to prevent the locking pin from moving to the retracted state once in the lowered state.
9. The interlocking form of claim 7, the lowered state holding means further comprising a second rib positioned in the slot near the top portion of the locking pin and configured to engage the free end portion of the moveable protrusion to prevent the locking pin from moving to the retracted state once in the lowered state.
10. The interlocking form of claim 1, wherein the other of the first and second surfaces has second protrusions extending therefrom for strengthening purposes.
11. The interlocking form of claim 1 further comprising an anchor peg assembly, the anchor peg assembly including an anchor peg housing mounted to the other of the first and second surfaces of the body portion, the anchor peg housing including a slot to slidably receive an anchor peg, the anchor peg capable of extending from the slot to extend beyond a bottom of the body portion and penetrate sand to provide stability to the interlocking form, and means for retaining the anchor peg in a storage position and means for keeping the anchor peg in the slot once inserted therein.
12. The interlocking form of claim 1, wherein the locking pin has a polygonal shape in cross section, preferably an octagonal shape.
13. A sand structure building kit comprising a plurality of the interlocking forms of claim 1, wherein a first set of interlocking forms each have a straight body portion, a second set of interlocking forms each have a curved body portion, and a third set of interlocking forms each have a length less than length of the interlocking form of the first set.
14. The kit of claim 13, further comprising a plurality of braces, each brace having a connector on each end, each connector configured to engage the top portion of a locking pin to brace spaced apart interlocking forms.
15. The kit of claim 13, further comprising a tunnel assembly, the tunnel assembly comprising: a first section having a first flange at an end thereof and a first tunnel portion, one side of the first flange having protrusions to simulate a castle door opening; a second section having a second flange at an end thereof and a second tunnel portion, one side of the second flange having protrusions to simulate a castle door opening, the second tunnel portion sized to fit within the first tunnel portion; and each of the first and second sections including a clip configured to engage a bottom of an interlocking form.
16. The kit of claim 15, further comprising a plurality of braces, each brace having a connector on each end, each connector configured to engage the top portion of a locking pin to brace spaced apart interlocking forms.
17. A method of constructing a sand structure comprising: providing the kit of claim 13, connecting at least some of the interlocking forms of the kit together by engaging the locking pin of selected interlocking forms of the kit with female connectors of other selected interlocking forms of the kit, the connected interlocking forms creating one or more spaces with the first or second surface having the first protrusions facing the one or more spaces; filling the one or more spaces with sand; and disconnecting the connected interlocking forms to leave a sand structure.
18. The method of claim 17, wherein the kit includes braces, each brace having a connector on each end, each connector configured to engage the top portion of a locking pin to brace spaced apart interlocking forms, and attaching the connectors of at least one brace to top portions of spaced apart interlocking forms to stabilize the spaced apart interlocking forms.
19. The method of claim 17, wherein the kit includes at least one tunnel assembly, the tunnel assembly comprising a first section having a first flange at an end thereof and a first tunnel portion, one side of the first flange having protrusions to simulate a castle door opening, a second section having a second flange at an end thereof and a second tunnel portion, one side of the second flange having protrusions to simulate a castle door opening, the second tunnel portion sized to fit within the first tunnel portion; each of the first and second sections including a clip configured to engage a bottom of an interlocking form; and positioning the tunnel assembly in a space between two spaced apart interlocking forms; filling the space containing the tunnel assembly with sand; and removing the two spaced interlocking forms having the tunnel assembly therebetween and then removing the first and second sections of the tunnel assembly to create door openings in the sand filled in the space containing the tunnel assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0047] The sandcastle building system consists of interlocking forms, each featuring female connectors on opposite ends. One end of the form has a connecting or locking pin inserted into the top female connector. The pin is secured inside the top female connector to prevent complete removal. The female connectors on the other end of the form are aligned to allow easy connection with other instances of the form. This interlocking mechanism enables the construction of sandcastles in different shapes and sizes.
[0048] The combination of the female connectors and the locking pin provides a sturdy and stable connection, ensuring the structural integrity of the sandcastle. The forms can be assembled and disassembled effortlessly, allowing for easy customization and modification of sandcastle designs. The connecting or locking pins are pulled up and the forms can then be easily pulled away from the sand structure.
[0049] In certain forms of the sandcastle building system, an additional feature called the anchor peg is incorporated. The anchor peg serves as a helpful tool to maintain the shape and stability of the form while it is being filled with sand. The peg is designed to be pushed down into the sand, securing the form in place and preventing shifting or collapsing during the sand filling process. This innovative addition ensures that the sandcastle structure maintains its intended shape, allowing for precise and accurate construction. The anchor peg is easily inserted and removed, providing convenience and flexibility during the sandcastle building process and has a retention feature so that, while moveable, stays engaged with the interlocking form to prevent loss thereof.
[0050] Referring now to
[0051] Another space 21 exists above the female connector 13, this space 21 intended to be occupied by a female connector of an adjacent interlocking form for attachment purposes. Similar to the arrangement of the connectors 13 and 13, the female connector 15 has a space 23 below it to facilitate connection with the female connector of an adjacent interlocking form.
[0052] In order to allow adjacent interconnecting forms to interconnect, the female connector 13 aligns horizontally with the space 19 of an adjacent interlocking form 1 and the connector 13 aligns horizontally with the space 23 of the adjacent interlocking form. Likewise, the female connector 15 aligns horizontally with the space 21 of an adjacent interlocking form and the female connector 15 aligns horizontally with the space 17 of the same adjacent interlocking form. In this way, the connector 15 of an adjacent interlocking form 1 can occupy the space 21 and the female connector 15 of the same adjacent interlocking form can occupy the space 17.
[0053] The interlocking form 1 also includes a connecting or locking pin 25, that is designed to extend through the female connectors 15 and 15. With reference to
[0054] The second state for the locking pin 25 is a lowered or connection state, wherein the locking pin 25 is positioned in both the openings 27 and 29 of the two female connectors 15 and 15. Before being placed in the lowered state though, the female connectors 13 and 13 of an adjacent interlocking form 1 are positioned respectively in the spaces 19 and 23. The locking pin 25 is then lowered such that is passes through the opening 14 of the female connector of an adjacent interlocking form 1 that occupies space 19, passes through the opening 29 in the female connector 15, and extends into the opening 14 in the female connector 13 that occupies the space 23.
[0055] The locking pin 25 includes a stop 31 that limits downward travel of the locking pin 25 through the opening 27 in the female connector 15. The presence of the stop 31 also allows an upper portion 33 of the locking pin 25 to extend beyond the upper end of the female connector 15. The end portion 35 of the locking pin 25 extends below the bottom of the female connector 15 when the locking pin is the locking or extended position. The extent of the end portion 35 below the bottom of the female connection 15 is such that the opening 14 in the female connector 13 is only partially filled with the end portion 35 of the locking pin 25. This partial filling leaves a lower portion of the opening 14 in the female connector 13 still open to receive the upper portion 33 of the locking pin of an adjacent interlocking connection that would be placed beneath the one interlocking connector to create a stacked pair of interlocking forms. When two interlocking forms 1 are attached together, the lower portions of openings 14 of two female connectors 13 would be exposed at both ends 9 and 11 of the body portion 3 of the interlocking form 1. The two lower portions of the openings 14 can then receive the exposed locking pin upper portions 33 of an interlocking form beneath the interlocking form 1 with the exposed lower portions of the openings 14.
[0056] Similarly, for the interlocking form 1 in
[0057] Still referring to
[0058] The first surface 5 includes horizontal ribs 41 that provide a stiffening effect for the body portion 3 to resist forces against the body portion by sand placed within a plurality of interlocking forms 1 used to form a sand castle. As with the second surface, the use of horizontal ribs 41 is only one example of structure that would improve the strength of the body portion and other structure could be employed, e.g., intersecting ribs forming squares, rectangle, diamond shapes, and the like.
[0059] With reference to
[0060] The peg housing 45 includes a slot 49 that is sized to receive a peg 51, see
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[0062] Other styles of interlocking forms are shown in
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[0064] The inventive interlocking form also has a means for preventing the locking pin 25 being removed from the female connector 15. With this means, the locking pin cannot get lost and remains with the interlocking form 1, either as part of a kit of a plurality of interlocking forms, each including a locking pin, or as part of an assembled set of interlocking forms when making a sand castle.
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[0066] With reference to
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[0069] The moveable nature of the protrusion 65 is accomplished by the protrusion 65 being attached to the female connector 15 at an upper end portion 71 thereof, see
[0070] With reference to
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[0072] With the locking pin in the lowered state, the feature or means holds the locking pin in the lowered state when it engages the female connectors of adjacent forms for interlocking the forms. With the holding feature, the locking pin cannot easily move back to a retracted state should the forms be positioned so that the locking pin could be upside down, and merely fall out of the connectors 14, 14, and 15.
[0073] With reference to
[0074] When moving the pin 25 down into the lowered position from the fully retracted position, the ramp 70 and moveable protrusion 65 allows the rib 171 to pass over the protrusion 65 similar to the movement of the bottom portion 35 of the pin over the ramp as described above, see
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[0076] Referring to
[0077] It should be understood that the ribs are an optional feature and the interlocking forms could be used with the locking pin of
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[0083] The integration of the protrusion on the female connector and slot in the locking pin not only ensures a secure connection but also enhances the speed at which the forms can be created. With this design, users can quickly assemble and disassemble the forms without the need to constantly insert and remove the locking pins, streamlining the process of building sandcastles and saving valuable time. This design also eliminates the worry of losing any locking pins.
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[0085] A second section of the assembly 110 is shown in
[0086] The tunnel assembly 110 allows the formation of a tunnel through a pair of interconnecting forms that are spaced apart but in parallel orientation. It also represents the ability to create a gate or door-like look on the surface of the sand surrounding the tunnel that is ultimately formed by the tunnel assembly. One interlocking form is shown as 145 in
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[0089] While the interlocking forms are shown with pairs of female connectors, more connectors could be employed if so desired. For example, the interlocking forms could include three or more connectors, even six connectors on each end portion of the body portion, more like a piano hinge. In other words, the interlocking forms would have at least two female connectors on each end of the body portion but the forms are not limited to just two connectors on each side.
[0090] The invention also entails a kit that would include a plurality of the various interlocking forms described above, the tunnel assembly, and braces so that the pieces of the kit can be arranged in an interconnected pattern to allow spaces between the forms to be filled with sand for sand castle creation.
[0091] The invention also includes a method of building a sand castle by taking a number of the different forms described above, including if desired the tunnel assembly and braces, and interconnecting them together to form a space to be filled with sand. Once the spaces are filled, the forms can be separated and removed by raising of the locking pins of the forms, one by one or removal in sections of interconnected forms, depending on the desire of the sand castle builder. As described above, the use of the polygonal locking pin and its interaction with the particularly-shaped female connector openings allows a builder to position adjacent interlocking forms in a particular orientation, forms aligned in a straight manner, forms at right angles, and the like. This is accomplished by raising the locking pin, so that female connectors 13 and 13 of one interlocking form would engage the spaces 19 and 23 associated with the female connectors 15 and 15 of another interlocking form. The two interlocking forms are their appropriately positioned with respect to each other, angled, aligned, etc. Once the two interlocking forms are positioned in the desired alignment, the locking pin is moved to its lowered state. With the polygonal nature of the locking pin and the polygonal nature of the openings 14 and 14, a square opening as an example, the side faces of the polygonal pin engage with or face the interior faces of the openings 14 and 14 and the connectors are locked against rotation in the designated position for sand structure building. Moving the locking pin to its retracted state then allows the interlocking forms to be either disengaged for form separation or moved with respect to each other to form a different angulation between the interlocking forms as the builder would so desire.
[0092] The sandcastle building system offers several key advantages that revolutionize the process of creating sandcastles and enhance the overall experience for users of all ages. These advantages open various applications and possibilities for sandcastle enthusiasts and builders: [0093] 1. Versatile Construction: The interlocking forms with female connectors and octagonal connecting pins enable the construction of sandcastles in different shapes and sizes. Builders can easily connect and disconnect the forms, allowing for endless customization and modification of sandcastle designs. [0094] 2. Structural Integrity: The combination of female connectors and connecting pins provides a sturdy and stable connection, ensuring the structural integrity of the sandcastle. Builders can construct elaborate and intricate designs with confidence, knowing that their creations will maintain their shape and withstand the elements. [0095] 3. Easy Removal of Forms: With the locking pins in the raised position, the interlocking forms can be tilted away from the remaining sand castle structure and removed at an angle, leaving the sand castle structure intact and undisturbed during form removal. [0096] 4. Effortless Assembly and Disassembly: The innovative design of the forms allows for effortless assembly and disassembly. With the catch mechanism and notch on the anchor peg, builders can quickly connect and disconnect the forms without constantly inserting and removing the pegs. This streamlined process saves valuable time and eliminates the worry of losing the pegs. [0097] 5. Efficient Sand Filling: The anchor peg serves as a valuable tool during the sand filling process. By pushing the peg down into the sand, builders can secure the form in place, preventing shifting or collapsing. This feature ensures precise and accurate construction, maintaining the intended shape of the sandcastle. [0098] 6. Stackable Design: The unique stacking capability of the forms allows builders to create multi-level sandcastle structures with ease. The nesting mechanism, where the tops of the connector pins fit inside the bottom of the female connectors, ensures a firm and secure connection between stacked forms. This feature enables the creation of larger and more intricate sandcastles, expanding creative possibilities. [0099] 7. Expandable Structures: Builders can expand their sandcastle structures by reconfiguring and connecting new sections using the forms from completed sections. This flexibility allows for the creation of large-scale sandcastles without the need for additional forms, offering both convenience and the ability to build impressive structures. [0100] 8. Improved Sand Release: Unlike traditional buckets that often create a vacuum effect, hindering the release of sand when upended, the sandcastle building system overcomes this limitation. The interlocking forms allow for a smooth and efficient release of sand, ensuring that builders can easily fill and shape their sandcastles without any obstructions or frustrating sand traps. This innovation promotes a seamless sandcastle-building experience and eliminates the limitations posed by traditional bucket designs.
[0101] The sandcastle building system is ideal for a wide range of applications. Whether it's a fun day at the beach, a sandcastle competition, or an educational activity, the intuitive design and versatility of the forms make them suitable for builders of all ages. Children and adults alike can engage in imaginative play, foster creativity, and experience the joy of constructing their own sandcastles using this innovative system.
[0102] While the interlocking forms can include features to mimic a sand castle outer wall, the interlocking forms could include features that mimic other structures. For example, the surface 7 could just employ horizontal protrusions 39 so that a lath or board-like look would be imparted to the sand when constructing a particular sand structure. In other words, while building a sand castle is a preferred aim through the use of the interlocking forms and other component parts of the kit, other sand structures could be constructed with interlocking forms having different configurations on the surface 7 intended to be in contact with sand.
[0103] The embodiment using the octagonal pin for anti-rotation and locking purposes can be combined with the means for retaining the locking pin with the interlocking form. However, the interlocking pin would be configured to just have its polygonal cross sectional shape and not include features to keep the locking pin retained with the interlocking form and held in either of both of the retracted state and lowered state. In this embodiment, the locking pin is effectively removable from the interlocking form and only provides the anti-rotation and locking feature described above.
[0104] As such, an invention has been disclosed in terms of preferred embodiments thereof which fulfills each and every one of the objects of the present invention as set forth above and provides a new and improved sand castle building system, an interlocking form as a part thereof, a method of building sand castles using the system and forms, and a kit includes the various forms and other component parts of the system.
[0105] Of course, various changes, modifications and alterations from the teachings of the present invention may be contemplated by those skilled in the art without departing from the intended spirit and scope thereof. It is intended that the present invention only be limited by the terms of the appended claims.